Polaris RZR Engine Removal | Part 3 in Series | Partzilla.com

Part three of our Polaris RZR 900 XP engine rebuild series. In part three, we’re removing the engine on our machine. We’ll show you how to remove the clutch on your RZR, and then we’ll get into removing the intake, the exhaust, and the cooling system from the motor. When we get that done, we’ll loosen the motor mounts and pull the engine out of our RZR.
Read how to do this job step by step: www.partzilla....
Buy OEM Polaris RZR 900 XP parts here:
www.partzilla.c...
Ready to move on? We’re tearing down the engine in our RZR in part 4: • Polaris RZR Engine Tea...
Go back to part 2 if you need to see how to get the roll cage and cargo bed removed: • Polaris RZR Roll Cage ...
See the whole RZR 900 engine rebuild playlist from the first bolt to the last:
• Polaris RZR Engine Reb...
VIDEO HIGHLIGHTS:
Removing the clutch - 1:15
Disconnecting the oil canister - 2:35
Removing the firewall - 3:49
Removing the airbox - 4:37
Removing the throttle body - 5:00
Disconnecting coolant hoses - 5:40
Disconnecting exhaust system - 6:55
Disconnecting transmission - 8:00
Loosen engine mounts - 8:25
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In the video we’re working with a 2012 Polaris RZR 900 XP. You may have similar steps on your machine. If you’re not sure whether these steps apply to your vehicle, leave a comment and we’ll get back to you.
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• Polaris RZR Cylinder H...
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• Polaris RZR 900 XP Cra...

[@mytennesseedays9528]

Best videos on youtube

[@dannyhenson6532]

I like thes kind of videos keep up the good work cant wait for the next video

[@PartzillaParts]

Thanks Danny! Glad we can help you keep your RZR in the mud.

[@lennymecca968]

Why does the clutch need to come off to pull the motor?

[@atvmarauder]

Thanks for this

[@johnallen2066]

how did you attach the chain to the engine?

[@TheMegawes]

hey I was wondering if u guys have or are going to do any videos on the 85-86 Honda atc 250r, my bike idles for a minute then revs high then shuts off and I have no idea why it does it p.s. love your videos, real helpful

[@PartzillaParts]

One of my favorite machines back in the day but a little to hard find any around now. Check you float level and make sure you don't have a intake leak especially on the intake boot between the carb and cylinder.

[@constructiontech1970]

Where did you hook the chain on the engine to lift it?

[@PartzillaParts]

Just hooked it to 2 exhaust bolts, if I remember correctly.

[@jaromhunter3731]

How do you remove the gas out of the tank

[@carterkemna9391]

Jarom Hunter drain it

[@josefernandoresendiz52]

how much it would cost to do all that work including parts and labor labor?

[@PartzillaParts]

Hello Jose, here is a link to the parts. www.partzilla.com/index.php?p=cart Labor may vary depending on who you take it to, if they charge $90 a hour you are looking at about $1,500 for labor alone.