Great video, just what I needed to get my trailblazer back on the trail, ended up being the exact same part numbers. Thank You for the awesome video..
@LonnieJohnson12 жыл бұрын
Cool!! Thanks.
@chevy79bu Жыл бұрын
Just rebuilt mine, your video was a great tool to see what I was getting into. Small side tip, I was able to find a perfect match O Ring in an automotive HVAC O ring Kit I had.
@LonnieJohnson1 Жыл бұрын
Cool! Thanks for the info
@dadlills43724 ай бұрын
Hey Lonnie I know this an old video but I just tackled my trailboss 330. Couldn't have done it without you. 👌. Turns out the ring clip came off the reverse gear. A very talented mechanic/welder I know made sure that it would never happen again lol. My question is did you replace the triple lip seals on the shafts. Mine look fine but my bud is just change it. Over 100 bucks for the two ughhh. I'm ready to seal it up but holding off now he's got me second guessing lol.
@LonnieJohnson14 ай бұрын
No, not at that price. It should be find if it doesn't look damaged, and if your doing the job yourself you don't have to pay for the cost of labor.
@taztaz8380 Жыл бұрын
Great video, do you know if 2013 trail boss 330 same transmission
@LonnieJohnson1 Жыл бұрын
Thanks, and it looks like the same transmission. Check out Ronnies mail order and compare them. They look the same to me.
@josephhammer4103 Жыл бұрын
At 12:24 the thing you pointed at snapped clean off and also broke the sprocket. I’m curious as to what part that would be so I can order a replacement. Thanks
@LonnieJohnson1 Жыл бұрын
It shows that it has been discontinued but I found one on Partzilla but it's unavailable. Here is the link...CDS OUTPUT SUB ASSEMBLY 3234266
@LonnieJohnson1 Жыл бұрын
Here is another link to look at...www.ronniesmailorder.com/oemparts/a/pol/503561b9f8700236841121b8/drive-train-main-gearcase-internal
@josephhammer4103 Жыл бұрын
Thanks man 🙏🏽
@LonnieJohnson1 Жыл бұрын
Your welcome, and I know that's not what you wanted to hear. I also had no idea.
@brannambriley22113 жыл бұрын
I've got a 93 trail boss my lower motor mount I'd broke causing my clutch guard to be eat on by the transmission flexing how do I fix this problem do you know?
@LonnieJohnson13 жыл бұрын
First you have to weld the motor mount back in place. Did it eat a hole in anything?
@markj811 Жыл бұрын
I have a 2000 polaris trail boss 325 and when accelerating fast or pulling anything it makes a loud clicking/clunking noise. Do you think it is the silent chain in the transmission?
@LonnieJohnson1 Жыл бұрын
Either the chain is sloppy loose or you could have some bad teeth on your front or rear sprocket. That's just a guess without looking at it. Is it coming from your transmission?
@markj811 Жыл бұрын
@@LonnieJohnson1 it’s coming from somewhere near the back end. Maybe the chain or sprockets that drives the wheels?
@markj811 Жыл бұрын
@@LonnieJohnson1 We started taking it apart but need to get the clutch off and then we should be able to get it out.
@markj811 Жыл бұрын
@@LonnieJohnson1 if the teeth are shiny does that mean they are worn down and should be replaced?
@LonnieJohnson1 Жыл бұрын
It depends on how long the teeth are and if the chain can slip over them. Look on line at a new front and rear sprocket and compare it with yours. It should also give measurements of the teeth.
@dylannance152 жыл бұрын
I have a 93 trail boss. Will go in reverse but won’t go forward. If I remember correctly I was riding and randomly came to a stop and I believe I heard a back fire? It’s been awhile but after coming to a stop the atv will no longer go forward.
@LonnieJohnson12 жыл бұрын
Will it go back in neutral?
@coltonbocock25864 жыл бұрын
How long do you have to wait after putting the rubber gasket on to add Transmission fluid?
@LonnieJohnson14 жыл бұрын
Once you get everything bolted down you should be able to add the gear oil
@coltonbocock25864 жыл бұрын
@@LonnieJohnson1 Ok thanks!!
@israelalcantar87652 жыл бұрын
I bought a polaris 2000 325 it doesn't comes with the High Low Transmission Sensor what I need to do???
@LonnieJohnson12 жыл бұрын
?
@ebutuoyebutouy5 жыл бұрын
Why did the fork wear so much? Soft material? Over travel? Thanks for sharing.
@LonnieJohnson15 жыл бұрын
I think it was ran very low on gear oil. When I emptied the transmission it had very little in it. In the area the dip stick was in it was probably over looked.
@NormanVereecke Жыл бұрын
Where do you get ur parts from i have a 06 and cant find any parts
@LonnieJohnson1 Жыл бұрын
Ronnie's Cycle
@kalebmcmaster2160 Жыл бұрын
I have a 2006 that makes cracking and clunking noises at about 5 mph. The chain in transmission has a little slack and the shifting slide is worn not sure if this is issue though
@kalebmcmaster2160 Жыл бұрын
Please let me know what to look for
@LonnieJohnson1 Жыл бұрын
Put your hand on the transmission and drive slow to feel if that is where it's coming from. If so, I would remove it and look inside to see what is damaged because if you damage the wrong part, some parts are no longer available.
@kalebmcmaster2160 Жыл бұрын
@@LonnieJohnson1 i pushed it without trans or chain on and it was the rear axle bearing
@LonnieJohnson1 Жыл бұрын
That's a plus. The axle will be easier to fix.
@kalebmcmaster2160 Жыл бұрын
@@LonnieJohnson1 yes but i ended up taking the trans out before😕🙃
@ericsierra22332 жыл бұрын
I bought a 2003 Polaris trailboss and the sprocket came off. After looking at it the previous owner welded it on but I don’t know what parts I need to fix it
@LonnieJohnson12 жыл бұрын
See if this link can help you. www.ronniesmailorder.com/oemparts/a/pol/5034f990f870022b94ea4dd4/gearcase
@matthewnelson81944 ай бұрын
Have you ever found a video on replacement ? I can find one, thinking about welding mine due to output shaft snapping, they are like 250 new
@braydontube6843 жыл бұрын
I haven’t taken mine apart kinda scared what could cause reverse to not work or why it’s not engaging it seems like
@LonnieJohnson13 жыл бұрын
Have you checked the clutch?
@braydontube6843 жыл бұрын
@@LonnieJohnson1 there no clutch ?
@LonnieJohnson13 жыл бұрын
Does it move forward?
@braydontube6843 жыл бұрын
@@LonnieJohnson1 yes and netural works but reverse dose not
@braydontube6843 жыл бұрын
is goes it to revers shift move it to revers and give it gas and it does not move
@andrewwitte39043 жыл бұрын
Why put grease on the Bearings if you have fluid in the transmission?
@LonnieJohnson13 жыл бұрын
For when they're used for the first time.
@letsgoBrandon42003 жыл бұрын
I have a 91 250 Trail Boss 4 by 4 that leak bunch of oil after a long hard drive it has a clunking loud rattling noise lot of vibration not sure if it's the transmission or the motor any suggestions
@LonnieJohnson13 жыл бұрын
Put the wheels up on blocks to where it is stable and secure. Start it and put it in low gear, then listen for the sound or noise and feel the gear box to pin point the vibration or rattling.
@letsgoBrandon42003 жыл бұрын
Should the pully for the trans have any movement on it or I think a bering or seal is bad
@LonnieJohnson13 жыл бұрын
I would check it.
@caseyard7143 Жыл бұрын
This also works on a 2001 scrambler 500
@LonnieJohnson1 Жыл бұрын
Cool...thanks for the info.
@TheCrazyR12 жыл бұрын
Why does my transmission sprocket move but the belt drive side it locked up?
@LonnieJohnson12 жыл бұрын
Do you have the belt removed?
@dallashowry55684 жыл бұрын
I was riding mine and I shifted to drive and now it acts like it’s in low gear which it doesn’t even have and I’ll be going around 5 mph and it sounds like I’m going 25 do you know what the problem is?
@LonnieJohnson14 жыл бұрын
I would look at the drive belt first to see if there's an issue with it.
@dakotalanglois2 жыл бұрын
Question will 4x4 transmission parts work I can't seem to find any of the parts I need for my polaris trail boss 250cc automatic 2stroke . I've just been keeping it in gear and starting it
@LonnieJohnson12 жыл бұрын
What year is your Trail Boss?
@dakotalanglois2 жыл бұрын
@@LonnieJohnson1 it's a 1992 polaris trail boss 2x4 250cc automatic 2 stroke but the oil injector I believe doesn't work
@LonnieJohnson12 жыл бұрын
You can mix the oil yourself. The oil pump is unavailable but I found one for $251. Not cheap. What transmission parts do you need and I will look and see what I can find out.
@LonnieJohnson12 жыл бұрын
I'm looking at the parts for both ATV's and they look the same. Just let me know what part you need and I'll see if it matches.
@dakotalanglois2 жыл бұрын
@@LonnieJohnson1 thats what I have to do I mix my gas and oil before , and as for parts for transmission I believe I need whole new thing never took it apart aha
@aaronhenry74274 жыл бұрын
Hey buddy my 1997 polaris scrambler 500 4x4 grinds in drive gear but is fine in reverse...what part do I order ?
@LonnieJohnson14 жыл бұрын
Does it grind when your driving it or when you put it in gear?
@josecambron82784 жыл бұрын
Hey there mine grinds while in gear and dont want to run
@LonnieJohnson14 жыл бұрын
Sounds like a bad gear.
@robgouin3 жыл бұрын
Answer is silent chain is stretched
@Ajaxaxxess4 жыл бұрын
What year trail boss are you working on? I have a 90 and it slips once in awhile at high speeds. Looks like theres no silent chain on any TB pre 94..
@LonnieJohnson14 жыл бұрын
2009, and if it's slipping at high speed you should check your belt unless it's a grinding noise in the transmission.
@Ajaxaxxess4 жыл бұрын
@@LonnieJohnson1 Grinding in trans. Adjusted shift linkage and changed out fluid. hasnt done it since, fingers crossed. lol
@LonnieJohnson14 жыл бұрын
Cool!!
@chrisguillen14953 жыл бұрын
@@Ajaxaxxess what fluid would you use for a 94? I have a 300 4x4 and want to change the tranny fluid. Would some Mag1 75w-90 gear oil work?
@markj811 Жыл бұрын
How loose should the chain be?
@LonnieJohnson1 Жыл бұрын
It shouldn't be loose. At 2:35 you can see the chain.
@markj811 Жыл бұрын
@@LonnieJohnson1 we could slip it off right away. Will probably order a new one
@LonnieJohnson1 Жыл бұрын
Sounds like it was way too loose.
@markj811 Жыл бұрын
@@LonnieJohnson1 is there anything else I should check while in the transmission. The bearings seem good.
@LonnieJohnson1 Жыл бұрын
Do all the teeth look good?
@bw65633 жыл бұрын
What fluid did you fill with once done ?
@LonnieJohnson13 жыл бұрын
75/90 full synthetic you can also use 90/140
@chrisschmitz19264 жыл бұрын
What would cause my transmission to grind when going into drive
@LonnieJohnson14 жыл бұрын
Set the idle down and the gears shouldn't grind.
@joeywebb47965 жыл бұрын
Hey man where did you order your parts from do you have the link
@LonnieJohnson15 жыл бұрын
Ronnies.com mail order but you can type these #'s in google and find them cheaper but make sure they are not used parts. Hope this helps. (Shaft, Shift 3233679) and SHIFT-FORK 3233685
@cesarjuarez29875 жыл бұрын
Help me friend my polaris trailboss I stop working the reverse case will be the same
@LonnieJohnson15 жыл бұрын
Whats it not doing?
@calebbloom1824 жыл бұрын
LonnieJohnson1 what was wrong what your transmission, mine will not hold itself in gear while driving. Could this cause it?
@ttv_microwavez62853 жыл бұрын
My trail boss 325 makes a clingy sound when in drive. Why’s the fix?
@LonnieJohnson13 жыл бұрын
Can you feel it in the transmission or is it the chain making the sound?
@robgouin3 жыл бұрын
Should have replaced the Silent chain there notorious for stretching amount always the problem.
@LonnieJohnson13 жыл бұрын
My chain didn't look stretched but thanks
@rockyjustus28293 жыл бұрын
Where can I get a silent chain ?
@3DRTY52 жыл бұрын
that one bearing on shaft is cooked you shouldnt be able to spin them that easily
@LonnieJohnson12 жыл бұрын
They need to spin freely with no friction.
@trxtech3010 Жыл бұрын
Polaris's are such goddamn junk. I can;t tell you how many I have worked on and just about every single fockin one of them have blown out A Arm bushings, Blown out handlebar bushings, Tranmission issues, all the parts ar way over priced etc. I would never ever own one.
@LonnieJohnson1 Жыл бұрын
I will work on them but would not own one. I work on more of these 4X4 they any.
@mariavillegas82423 жыл бұрын
My 03 trial blasé boss drives but when I put full throttle it feels like is only going on first gear do you know why.. I really need help
@LonnieJohnson13 жыл бұрын
I would check the belt and clutch drive assembly to see if it's working properly.