Headlight Upgrade | Cut-Out Relay Wiring & Installation | Relay Test | DIY | Rev Explorers

Hello Everyone, in this video we will show you how you can upgrade your car's Stock Halogen Bulb (55/60W) to a Rally Car's Halogen Bulb i.e. 100/90W or 130/100W. All you need for that are the bulbs and Cut-out relay circuit.
Purchase Links -
Headlight Bulbs:
Philips 100/90W - amzn.to/3s3Pzwh
Philips 130/100W - amzn.to/3uEZKZT
Osram (India) 100/90W - amzn.to/3wFPSRH
Osram (German) 100/90W - amzn.to/3dRQ6wv
Cut-Out Relay Wiring Circuit:
Uno Minda - amzn.to/3uHtpSe
Philips - amzn.to/3wJPdP9
Minda - amzn.to/3uLEMsB
Thimson - amzn.to/3g2ueRt
VAISHNU - amzn.to/3mErqeY
MIMOB - amzn.to/3wObnQn
Complete Kit:
Osram Bulbs + Philips Relay - amzn.to/3s8xuxg
The installation process is very simple... you can watch the complete video or refer to a manual!! I would prefer to stick with the video coz we have few additional tips and words of caution that no Manual could tell you!
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Skip To Your Favourite Part:-
00:00 - Introduction - Headlight Update
00:47 - Products Unboxing
04:02 - Installation
12:45 - Testing
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The complete upgrade costed 1,000, where the bulbs were 200 each (400) and the Relay wiring circuit was 600.
Watch the complete video for all the details!
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Stay Safe! Ride Safe!
#HeadlightUpgrade #RelayWiring #RevExplorers

[@syedmohsin789]

Nice bro, very clear explanation I hav changed bulb seeing your video

[@thegreatone9497]

Thankyou brother for this detail video on relay headlight wiring.

[@gurudatha007]

I did diy by myself, that glowing light after all is set , is happiness!!! Thanks brother 😍

[@RevExplorers]

Thanks buddy!

[@V98000]

Guru bhai, current status of your upgraded light?

[@RevExplorers]

@@V98000 working absolutely fine no problem at all

[@V98000]

@@RevExplorers सर, क्या रिले किट लगाना जरूरी है? मेरी dzire vxi 8 साल पुरानी है, अभी तक ओरिजिनल वायरिंग है...बस दोनों हेडलाइट असेंबली पीली पड़ गई हैं तो वो अब चेंज करूँगा और osram के 100/90 H4 लगवाऊंगा।

[@RevExplorers]

@@V98000 yes

[@yuvraaj_music8423]

Sweet or simple banaya hai video thankyou bro for your explanation 👏

[@aces5448]

A very nice and well explained video brother, thank you !🎉

[@RAVI_KIRAN_rvkrn]

Very well expanded Neat and clean video Please make a similar video on fog lights installation on Alto

[@AnilKumar-fr2gq]

All clear to your viedo 🙌🙌🙌🙌

[@vijayrathod843]

superb excellent work

[@ABDULAZIZ272]

Very well explained

[@farzanabhatti6782]

Good work and easy

[@hariprasadr5013]

nice explanation 👌👌👍

[@bhaveshsolanki664]

Nice brother ❤🎉

[@rakeshkumawat7302]

Thanks for video

[@user-jr2yf8oq7d]

Very nice yaar

[@universesolar7653]

Good job T7

[@p.k.143]

brother very nice information ek que hai mera eon hai dono upper light nahi chal rahe hai but dipper chal rahe hai kya solution aap de sakte hai thank you

[@rahulshahane192]

Great!

[@shubhambugade4654]

One of the garaj mechanic said it’s better to install cut out headlights rather than fixing a normal one!

[@RevExplorers]

if you install a high power light, it increases the lumen hence increasing visibility and with high power led always use cut-out relay

[@deepcool5497]

Nice bro

[@cisarvialpando7412]

4:04 I also get very exited doing car or bike electrical DIY

[@masiuddin007]

Philips rally vs osram konsa better hai

[@At_Jaynt]

Do fuse left or right light k liye nhi hote High or low beam k liye hote h

[@abdurrahim6728]

55/60 w bulbs yeh set up kar sakte hain. Agar 100/90 nahin lagana chahey toh.

[@nareshbadhan7250]

🔥🔥

[@ankitghanwat4373]

But brother what about headlight with plastic cover which is vaccum pack i have tata punch do we need to do hole or can do directly any other idea

[@RevExplorers]

I think i20 had a similar thing, you will need to make a small hole on the dust cover, just enough to pass the wires. If you have to cut the add on relay wires and do not cut the main car wiring.

[@AnilKumar-fr2gq]

How to fog lamp wiring in really viedo karlo bhai

[@semsonengti8053]

Car relay Auto bajaj RE BS6 Duel headlight laga sakte hai Kya

[@fnsrasheeds3313]

Bhai HID ki same witing men drict ho gai hai mene Engine room wash kiya tha sb relay bhi chane karfiya par hid of nshn ho rahi

[@niravkosambiya7376]

Led bulb ko really me laga sakte hai?

[@prashantgiri6056]

भाई मे रिले लगाकर कम्पनी वाले हि (low voltage) बल्ब रखूंगा तो वो जल जाएगे क्या? pls ans 🙏🏻

[@ashwathj3192]

Whare is switch collection??

[@rsmaan982]

Car ki battery 35Ampere hoti to connecter kit kitne Apmere ka lagana chahiye 30Apere or 40 ampere ?? Santro Car mein 90/100WATT headlight Bulbe lagana hai .

[@sindhuralegal9527]

Hi. If you are still using the vehicle with the upgraded headlight, please let me know the performance as of now. Any problem with reflector blackening or anything else that became a problem for you after the light upgrade ??

[@RevExplorers]

No all good till now

[@rsmaan982]

100/130watt MINDA Connecter kit mein 90/100watt Ka Bulbe sahi chalega kia ? Bulbe kitne Apmere ka hona chahiye kit ka Apmere kitna hona chahiye?

[@rsmaan982]

Maine 100/130Watt 40AMPERE Minda lagaya ,Bulbes Philips 100/130watt lagay,But unfortunately Ceremic holder ka outside jo orange colour ki rubber hai vo melt ho gai,Kuchh der chalane k baad?? Kia reasons ho sakte please tell me

[@prashantgiri6056]

भाई मुझे हेड लाइट जो है वह चाबी निकाल ने पर बंध हो जाए मतलब की हेड लाइट के कनेक्शन ignition switch मे करना है इसका विडिओ बनाओ pls 🙏🏻

[@newidea7316]

Hello bhai Jay wali wire zen gadi Mein Lag sakti hai

[@satishwalia691]

Bhai saab, breeza zdi + , 2017 model ke liye kaun se harness lena chahiye? Koi online link ha tu please send kijiye

[@RevExplorers]

For H4 bulbs ye same harness kaam karegi. Link hai description main

[@gk101417]

Sir ye bulb WHITE led hai kya?

[@officialhonorupdates]

Do we need to change fuse of headlight my old fuse is 15a and relay is 30a

[@RevExplorers]

No no, headlight relay doesn’t draw current from the OEM wiring

[@officialhonorupdates]

@@RevExplorers ok thanks 🙂

[@hiteshjariwala6150]

Night driving me 5-6 hours constant chalega to heating ke kaaran koi issue to nahi hota hai??

[@RevExplorers]

nop, never faced it

[@shailendrakumar-zf1nf]

Really optret kaise HOTA hai

[@MediaEl]

Sir can I fit H7 Bulb in this relay, for Maruti Stingray Projectors?

[@RevExplorers]

No you cannot fit H7 in this relay. You will need H7 relay to fit in your H7 bulbs

[@MediaEl]

@@RevExplorers Thanks Sir, Pl can you suggest which relay, I mean which brand? will it be plug&play? Thank you

[@Apurv__srivastava]

@@MediaEl dukan par jaa kr bolna relay dena headlight ka.....wo de dega

[@shubhambugade4654]

Hello, can you please tell what’s the difference between cut out wiring & normal headlight fixing?

[@RevExplorers]

the simple mechanism of relay is to shift load from your switch as Hight current could melt it and hence relays are used. Relay enables you to draw the power from battery directly when you turn on the swtich (which actually powers the relay and then headlight)

[@sachinghosalkar9567]

Can i use 100/90 bulbs in my Swift vxi type 1 2007 model without relay or it is necessary.?

[@RevExplorers]

Relay is for your switch safety

[@anjan21670]

My car was gone to a mechanic and he installed the headlight relay with 90/110W bulbs . It was ok for few months after that every 2 to 3 days both headlights stops working. I went to an electrician, he changed my fuse from 20 amps to 40 both headlights. After changing it after few days , both headlights stopped again . When I checked the fuse, it was melted. What to do ?

[@RevExplorers]

this means your headlights are malfunctioning and drawing more than the required power, 12V x 20A = 240W. If the fuse is melting there is something wrong or the wiring is shorting somewhere. Don't use more than 20A fuse on it

[@sonuvedwan7966]

Thimson best hai ya Minda dono mai kon sa accha hai

[@RevExplorers]

Minda

[@sonuvedwan7966]

@@RevExplorers Minda to sasta hai esey

[@birrana2709]

Why didn’t I watched this video before I just paid 200 inr extra for fitting charge

[@MrKaustubh93]

Chalta hai bhi

[@V98000]

Kya is setup k baad light ko up/down adjust karne waali motor kaam karti hai?

[@RevExplorers]

Yes bro… that is a different system all together

[@GurpreetSingh-xt1dd]

Bulb or relay ki specifications likhdo 🙏

[@prabinakumarnaik5510]

Sir kya high watt led bulb install kare to kya relay install karna jaruri hai kya

[@RevExplorers]

Haan

[@AjitKumar-265]

Sir ye relay horn me bhi laga sakte hai

[@RevExplorers]

Yess

[@AjitKumar-265]

@@RevExplorers ok thanks

[@sagarjangid3450]

Bhai meri alto me light road pe nahi padti side me jada padti he samne kuch dikai nahi deta to kya karu reley naya he

[@technicalandinformativevid7128]

Bs osram ka 100/90 wala bulb le ke replace kr old bulb se

[@balajiperiyasamy2302]

What to do for fog lamps connection?

[@RevExplorers]

For the fog lamps you will need relay for that specific socket mostly HB3/4

[@balajiperiyasamy2302]

Thanks bro

[@mittpatel1304]

Suzuki Gixxer 150 me 55 to 60 watt headlight bulb lagaya he

[@gnb_]

How to manually adjust headlight beam plz ?

[@RevExplorers]

There is a screw behind on the reflector to adjust it

[@gnb_]

@@RevExplorers Sorry but there's only one rotary knob that I could find , rotating which doesn't do anything. If you could make a video for such for alto , it'd have been helpful.

[@hamzakhan-hm2vt]

Bro is relay is important to use 100/90 Watts I am not using in my car I am planning to upgrade bulb 130/100 Watts in my Nissan Sunny car Please suggest Philips 130/100 or hai osram 130/100

[@sachinbhadana5440]

Kya lagwaya bhai?

[@hamzakhan-hm2vt]

@@sachinbhadana5440 bhai meneh 100/90 Philips lagayi achi performance hai Agar apki car ke reflection thoda yellow hai toh 130/100 Philips lagaoo with philips or minda relay

[@sachinbhadana5440]

@@hamzakhan-hm2vt 90/100 hi lagwaunga sala kahi se pata he nahi chal raha ki 100/130 damage karega ya nahi 🤦🏻‍♂️. Aur mene bohot saari videos mei comment padha hai apka 🤣🤣

[@hamzakhan-hm2vt]

@@sachinbhadana5440 agar apke reflector new hai toh 100/90 Philips lagoo badiya result hai Relay is not necessary you can add it for safety it is up to you. 130/100 damage karega agar tum zyda night long drive krte ho toh 130/100 ki life km hoti hai compare to 100/90

[@kishanreddya4039]

Ok bhai but switch ki kyse connection Kiya. Heheto direct hoga na

[@carljohnson9863]

Bhai tune dekha nhi kya usme 3 copler hai 2 headlight ki aur ek aur tha jo ki switch me gya hai dhyan se dekhna aur +- ka toh direct hai

[@s.k.b8838]

Sar aapane headlight mens shoes ke sath connection nahin bataya Jo stering ke pass headlight switch hota Hai uska connection batao

[@satyajitnayak46]

Right left fuse nehi he head nd dpr fuse

[@joydipsaha6485]

Same chiz karke ke baad battery down hogaya totally.or starting prblm ho raha..kya chek karu ab plz bataiye

[@mittpatel1304]

Ae baik me lag sakta he

[@jackrussellville]

Can anyone tell me exactly what this does because I can't understand what he is saying

[@gabruzz_here]

Can i use 90/100 bulbs on 100/130 wiring ?

[@RevExplorers]

Yeah

[@gabruzz_here]

@@RevExplorers can i get any problem with this combo or it is good to go ?

[@RevExplorers]

@@gabruzz_here it will be good, till the time you use lower bulbs on a higher wiring no issues

[@amanverma6049]

Why is it illegal and under which clause? Just for information

[@martinweizenacker7129]

Because the spill light above the cut-off right into oncoming traffic's eyes is of course much brighter as well. The clause would be some regulation which requires spill light above the cut-off to be less than X Lux, which only 55/60 Watt lamps meet.

[@hiteshjariwala6150]

Phillips ka wiring kaisa hai

[@RevExplorers]

acha hai

[@popcornparam]

Is it legal ???

[@solankiramjibhai9283]

K10vxi ऐलोजन फोग लाईट वायरिंग करनाहे घरपे

[@arunsoni29]

Relay kit laga ne ke baad hum log led light laga sakte h ??

[@RevExplorers]

haan

[@shankaradhav7242]

सर मैने 100/130 की रीले ओर 100/130 का बल्प लगाया हे तो हेडलाईन्स बहुत गरम हो रही है. तो क्या करे

[@RevExplorers]

Uska relay se relation nai hai… itni watt wali headlight garam hoti hi hai

[@johny689]

baat karta hu minda ke sales department se aap ko kuch de😉😉😉

[@RevExplorers]

Hahaha… Sir if you could then we would like to collaborate!!

[@vishawnathgangode6286]

Tell me head light button connection wire do not conect show switch wire this video

[@sunilgiri6922]

Bhai garam nhi hota kya

[@RevExplorers]

Utna chalta hai

[@technicalandinformativevid7128]

Bina relay ke bhi laga sakte ha koi problem nahi hoti ha

[@RevExplorers]

OEM ke wiring shayad utna power handle nahi kar pate aur headlight bar bar fuse ho jaegi. Dusri baat, wire mein aag lagne ka bhi khatra rahega.. Isiiliye better hai ke relay ke sath he high power headlights car mein lagae.

[@technicalandinformativevid7128]

@@RevExplorers aisa nahi ha maine grand i10 sport 2014 me change kr ke direct laga ha without relay koi problem nahi aayi ha wiring me

[@technicalandinformativevid7128]

@@ns4193 daily 79 km hota ha . 7 months ho gaye ha ab tk wiring me kuch nahi hua ha

[@hamzakhan-hm2vt]

@@technicalandinformativevid7128 bhai aap kaun ka bulb use krte ho philips ya osram Ur kitne watts wala

[@theadventurer77]

@@technicalandinformativevid7128 is it okay now also?

[@SunilKumar-nh5wz]

Hid light

[@rahulrathod1702]

me meri alto 800 me lagwana chahata hu..

[@muslimkhan9704]

آپ نے تو سویچ والا کنکشن نہیں دکھایا لایٹ؛ ریلے؛ دکھایا؛ سویچ کا کنکشن کہاں سے کیا

[@Navinninex]

सर मैंने अपनी ओमनी वैन के अंदर रिले लगवा कर 100/ 120 के बल्प ईस्टाल करवाएं पर कभी लेफ्ट तो कभी राईट साईट का बल्प खराब हो जाता है किया कारण हो सकता है

[@RevExplorers]

Mein asha karta hu aapne relay rating 100/120w ka lagwaya hoga. Agar phir bhi bulb fuse ho raha hai toh Iska kaaran yahi hai ke wiring mein gadbad ho sakti hai ya grounding theek se nahi kiya hai aur kahi wire short ho rahi hai. Agar phir bhi fuse ho raha hai toh relay check kare. Mein suggest karunga ke aap kaam power wala halogen bulb use kare, jaise 90/100w, jissi ke battery pe zyada load na aae.

[@amithansda9812]

Dada call me pls... I have many prblm about bulb relly etc