If you're interested in any of the tools or equipment I use and you want to help support the channel then don't forget to check out some of the affiliate links in the video description. Thank you for the support!
@wtxrcdog2 жыл бұрын
I used to do some lost foam castings. I would use joint compound thinned with water to about like milk. and spray on several coats letting them dry between coats. Then I would pour a base layer of sand into my bucket place my part in and pour plat sand around the part. After that I would tap the bucket with a mallet to pack the sand once it was packed down pour my metal. Worked great. I made tons of parts and no water glass.
@lancekindle31003 жыл бұрын
joint compound to act at the fine-detail-saver is such an excellent trick
@The_Mimewar3 жыл бұрын
I never would have thought of it on my own.
@nczioox11163 жыл бұрын
Is there a spray on version?
@theofficialvalvychannel56892 жыл бұрын
Idk but what is joint compound exactly?😅
@josedavid64002 жыл бұрын
@@theofficialvalvychannel5689 I also like to know.
@jacktheaviator4938 Жыл бұрын
I have tried a couple different types, but the powder that you mix with water that contains plaster of Paris is the best. A lot of the pre mixed varieties have polymers in the mix (usually some sort of vinyl) and they don't work as well. I'm not sure if it's the vinyl, or some other ingredient, but the pre mixed stuff had tiny pits and dimples in the surface finish.
@almorassi3 жыл бұрын
4:31 The difference between cans and wheels is that wheeled aluminum has a higher silicon content, which lowers the melting point of the alloy and improves the fluidity of the molten metal.
@robinson-foundry3 жыл бұрын
That’s right. Big difference between the two. I love “Wheelium”.
@SethKotta3 жыл бұрын
@@robinson-foundry Oh, wheely?
@nitcat13 жыл бұрын
Is there some method to determine if a wheel is aluminum, magnesium or some kind of alloy?
@vaclavmusil69943 жыл бұрын
@@nitcat1 Wheels are usually casted.
@operator80143 жыл бұрын
@@robinson-foundry Wheeluminum?
@wantafastz283 жыл бұрын
I really appreciate you showing and telling what materials you use for people like me unwilling to bite the bullet on suspend a slurry... thank u, and awesome content
@Beerbatter19623 жыл бұрын
Absolutely amazing how much detail you captured. Even the 3D printed layer lines and the filament Wiggly's on the overhang under the chin. Excellent work. Thanks for sharing.
@DarthG33k3 жыл бұрын
5:40 You lost a lot of metal off the side of the bucket, there. A small funnel of sand around the entry point would help direct the metal back into the mold.
@hasanelahituhin11502 жыл бұрын
kzbin.info/www/bejne/jXTRen2ra56UjJI
@danal33863 жыл бұрын
Unreal... I've been looking into methods for doing this and this is by far the most effective I've seen yet! Hope it works for jewelry casting
@pbDEMON3 жыл бұрын
From what I've seen on other youtube videos, most jewelry casters use resin 3d printers and plaster molds for high quality pieces.
@trollman-lv3be3 жыл бұрын
Congrats this project is much easier than previus projects
@mattlogue13003 жыл бұрын
3d print needed support under chin or massive cooling. That cast is awesome.
@robinson-foundry3 жыл бұрын
Thanks, yes it is. Something a little different also.
@regularSenseAppeal2 жыл бұрын
I was into painting Warhammer miniatures around 30 years ago. Watching this gave me an overwhelming urge to paint it. Nice
@SethKotta3 жыл бұрын
"Hey, Seth. You know what happened to my car rims?" "... No?"
@abc10993 жыл бұрын
Wheels*
@donwright34273 жыл бұрын
Nice to see you have all the correct safety gear and proper tools to safely handle molten metal.
@HVXmaniaАй бұрын
Lools amazing. I can't believe the detail. Love to see the method with other metals and alloys like bronze, brass and iron
@ColdFuse963 жыл бұрын
A few years ago, Grant Thompson from TKOR made a video where he did this, but with styrofoam models. I've always juggled around the idea of doing that, but with 3D prints, and it looks like your did it first and perfected the idea with the layer of plaster to get all the intricate details. Excellent work! It looks great!!!!
@matthewludivico17142 жыл бұрын
excellent to see ancient "lost wax" method brought to the 3D printer era
@JohnSmith-tj5se2 жыл бұрын
this shares nothing with lost wax casting, it's not even close to correct
@ColinWatters2 жыл бұрын
Great to know it works without needing a lengthy burn out to remove the PLA.
@gokhanceterez10432 жыл бұрын
this is the most effective lost wax casting video I have ever seen.
@paulmanhart4481 Жыл бұрын
Excellent job. Who would have thought that you don’t need to melt out the PLA first.
@TheCliverguy3 жыл бұрын
The best & easiest way to make 3d metal products 👏🏼👍🏼
@jefflyon1002 жыл бұрын
Very impressive. Another version of this is being used with powdered steels. The print gets placed in a steel tube (cannister). The outside gets filled with 1085 and the inside with 15n20 or 1085 with 5% nickel. Its heated to forging temperature and compressed in a hydraulic press. The pla is organic and burns off as carbon. Some very detailed mosaic patterns for knife blades etc are being created. Its very new and likely the next big thing in mosaic pattern welded steel (damascus). Thought it might interest you.
@ElusiveParticle3 жыл бұрын
These have such a "How it's Made" vibe to them, it's great. My guess is you were a fan of that show growing up (as I was) and you took some mental notes and made use of them for your videos. Great videos. : )
@WojciechP915 Жыл бұрын
In the foundry I worked at, we used pour basins over top of the sprue so that a constant flow of metal goes into the mold without any air. It also reduces spillage.
@coulterjb222 жыл бұрын
Nicely done. I'm impressed. I think this was the simplest approach I've seen....since 3DTopo showed his lost PLA process eight years ago.
@FKreider3 жыл бұрын
Thanks for sharing, I literally just bought the materials to try this!
@robinson-foundry3 жыл бұрын
That’s awesome! I hope it works out for you.
@The1Loser1Type3 жыл бұрын
You should post a video of your first go at it!
@riccardo73523 жыл бұрын
did it work?
@pedroperenne2 жыл бұрын
@@robinson-foundry it is "normal" sand? not special for casting? the sand in the home improvement stores?
@EricksonEtc2 жыл бұрын
@@pedroperenne The sand is regular sand. It's the sodium silicate that makes the sand harden up, with exposure to CO2. Google 'sodium silicate casting'. It's amazing stuff. SV Seeker has some cool videos using SS. kzbin.info/www/bejne/p4HRhJVprt-sqqc
@berksonfab Жыл бұрын
Wow, the detail on the bottom of the chin is very impressive. Very cool!!!
@joselinares48992 жыл бұрын
At lasttttt a video without burn out oven great job
@soundmindtv29113 жыл бұрын
Hands down this is authoritatively the best tutorial I’ve been able to find on this
@makingcookingfixing3 жыл бұрын
Thanks for the tip on the concrete sealer and joint compound!!
@maxk43243 жыл бұрын
Dry wall sealer I believe. Concrete sealer is an entirely different product, an epoxy or some other 2 part resin I believe, which if used here will produce very bad results and also probably some fumes you don't want to be breathing.
@the_wretched3 жыл бұрын
I can't believe it even retained the overhang stringy thingies, hahaha Excellent video
@LtJerryRigg3 жыл бұрын
Great work! I like this molding method, I will have to try it. One note: don't load your crucible cold like that. The aluminum expands as it heats and it's a great way to crack your crucible. Throw a little in the bottom and let the rest preheat on the furnace vent, add once you get a molten heel on the bottom.
@HarrisonDavies11 ай бұрын
The best method I've seen.
@stgo.s.40673 жыл бұрын
You rlly make an before an after in the 3D metal casting method with this. You're my heroe
@davidforrest9372 жыл бұрын
8:18 I like houw the process captures the detail of the drooping filament in the overhanging chin.
@dtrotteryt2 жыл бұрын
Using the angle iron to protect from vent splatter is genius. I have done something similar, but I'll be damned, the angle iron is easy and does a GREAT job. Thanks a bunch!
@kmech3rd3 жыл бұрын
I'm impressed that burning out the PLA core before pouring wasn't required. Do you think that any other "support" filaments like the water soluble PVA would burn out even cleaner? Or was PLA just perfectly suited to the application?
@lukerichard17093 жыл бұрын
Best casting video to date!
@paulmeistrell17263 жыл бұрын
You do some impressive work and your techniques are great. Just one thing your wearing lace up shoes without shields surprises me with all the safety you practice. Keep up the good work and making your videos.
@jackturner38033 жыл бұрын
A fine addition to your collection
@robinson-foundry3 жыл бұрын
Thanks!
@adingilman-cohen1500 Жыл бұрын
This seems so much easier than other lost PLA methods with molds that need to be set in a kiln. What are the drawbacks? Why doesn't everyone use this all the time?
@grandkaiser13 жыл бұрын
Absolutely stunning....that was glorious
@mensb19363 жыл бұрын
wow incredible detail in the result. excellent work
@298CRE82 жыл бұрын
Mechanical engineer from forge foundry background yes you can reuse most metal sand etc in the industry we reuse it after filtering and grinding again to ensure no big parts and magnets to remove from ferrous metals etc good luck if it feels and looks good enough to use it probably is not hard 🤞✌️
@jameswiz2 жыл бұрын
For anyone who cares. "MOST" Cast aluminum is a high silicon based aluminum alloy, which lower the melting point and helps make it flow much easier. This is what makes it ideal for casting. You can buy silicon from eBay, crush it, and add to your molten aluminum to make your own allow that flows easy
@Sludgepump3 ай бұрын
silica, not silicon. You put silicon in your molten aluminum, it ain't gonna be pretty. Keep it for the window seals. ;)
@jameswiz3 ай бұрын
@@Sludgepump No. SILICON, like I said... NOT SILICONE which is CAULK!!! Learn to spell! My windows seals are fine, because of the SILICONE I've used on them. ;} SILICON is the element Si with the atomic number of 14....
@juanwick81952 жыл бұрын
Definitely given me H.R. Giger vibes👌🏾🔥🔥🔥🔥 sick job, love it!!
@elfpimp12 жыл бұрын
Nice. And using Vase mode in the slicer, good idea!!
@whoguy42313 жыл бұрын
Thought the PLA would blow up .... but didn't .... Awesome!!! Thank You
@robinson-foundry3 жыл бұрын
As long as it’s vented sufficiently it works!
@jacobcultivates3 жыл бұрын
As if I didn't already have enough of an addiction printing in PLA... :P This was super awesome man, thanks for sharing!!!
@robinson-foundry3 жыл бұрын
You’re welcome, it’s a fun hobby! Thanks!
@Serbianguy4323 жыл бұрын
A great informative tutorial. Well done - as usual.
@robinson-foundry3 жыл бұрын
Thank you very much!
@3DPrintingIndustryNews3 жыл бұрын
Good to see that pie case replaced with something a little more sturdy!
@solarheat901610 ай бұрын
Good job. The finished piece has lots of detail. I would like one in cast iron plated with nickel.
@SirKevinthefirst3 жыл бұрын
Should take that to the antique road show. Maybe get half a million bucks
@vladbaban7744 Жыл бұрын
great video by the way. I have 2 questions 1: what happens to the used sand ? Can u reuse it ? 2: can you use PetR filament? or do you use a special type of PLA?
@VLXVNDR2 жыл бұрын
Pretty sweet looking bong 👌🏼
@ku87213 жыл бұрын
Awesome!!! But may I make a suggestion, turn supports on but click touching build plate only. It'll help with the lower messy overhangs like under the chin at 8:18. And that will allow you to get a smoother finish of joint compound which should in theory help with those little blobs Edit: on 2nd viewing I see you did that, try reducing the distance between the support material and the overhang. Or try rubbing it with soft wax that should fill in those gaps but still melt out easy
@robinson-foundry3 жыл бұрын
Thanks for the tip. I had the z distance set to .2mm. The print is so fragile that I didn’t want there to be any problems removing the supports.
@Anontesla3 жыл бұрын
You can print most things with a couple extra walls and no infill don’t know how it would do with the metal but you said the least amt of infill so just trying to help or expand the ideas in your arsenal :) great video though gonna have to try it !!
@designersmind31403 жыл бұрын
Super cool! I'd love to see you do this with a resin printer which would get you even better detail. There are a lot of resins out there specifically for doing lost wax style casting
@elrojogrande7442 жыл бұрын
theres also wax filament for fdm 3d printers. never used it myself because i heard its a PITA to work with though.
@ygalion3 жыл бұрын
you asked to tell what we thinking... freaking amazing, good job
@roland28643 жыл бұрын
Really digging the mayan/Aztec prints
@renees7662 жыл бұрын
That looks awesome!
@damiferar15443 жыл бұрын
MUY BUENO E INSTRUCTIVO SALUDOS DESDE ARGENTINA.
@bretspangler87173 жыл бұрын
Noticed under the chin, it captured the detail of the overhang, that could have been cleaned up a little before casting, but an overall very impressive outcome.
@TheEngineeringDutchman2 жыл бұрын
Whatan extreme intresting way to cast. I have to give this a try myself
@sierraecho884 Жыл бұрын
1. Instead of sand you could use plaster 2. instead of aluminium you can use pewter or zamac which melts way cooler and captures details the most This way you can burn out the plastic over a fire before you pour anything and everyone can do that at home without the kiln and all that stuff. Not saying you did wrong or anything just want to show that it can be done even easier and cheaper.
@haydenc2742 Жыл бұрын
Very cool! Can you thin or do multiple coats of the joint compound to thicken the shell? Maybe joint compound, sprinkle with sand, dry, repeat 2-3x times and build up a really thick shell?
@butwait3 жыл бұрын
That pink 3M filter you use is a regular dust filter and isn't meant for chemical vapors. You may want to order a different set.
@robinson-foundry3 жыл бұрын
Thank you, I will.
@djericanthony3 жыл бұрын
Have you ever measured the sand to concrete sealer ratio?
@joneastman56273 жыл бұрын
That came out grate nice piece man
@rednaldron26173 жыл бұрын
found out about your channel today and i cant stop watching! amazing work
@rachelg5523533 жыл бұрын
Interesting method. The result is great!
@The_Phantom_Writer3 жыл бұрын
Wow... Mind blown. I definitely need to try this method. Keep up the awesome videos, incredibly helpful!!! :)
@appidydafoo2 жыл бұрын
This is so awesome, great work, thank you for sharing!
@stevesrt83 жыл бұрын
i've been coating my foams in watered down drywall mud but that joint compund looks perfect. i'll be trying that for sure. cheers. If you put a tin can around your sprue, you save yourself from making a giant mess lol. but the video just wouldnt be as exciting haha
@jaymegillen86332 жыл бұрын
Joint compound IS watered down drywall mud..
@raziel3726 Жыл бұрын
Amazing Craftsmanship 👍🏻👍👍🏽
@PixelShaded3 жыл бұрын
Very nice technique, thanks for sharing
@ebahns3 жыл бұрын
Very COOL man! I'm very impressed with this process. I'm a fellow caster myself and always thought I needed a kiln for casting PLA objects. I am definitely giving this a shot. I do have a question, is the sand reusable after you cast? Or is that sand mixture a one and done situation?
@justinbanks23803 жыл бұрын
I just came across this video and was getting ready to ask the same question. As the sand could get expensive in these and the sand casting ones he does if you can't reuse any of the sand
@PhilosophyofDataScience3 жыл бұрын
How'd it work out for you not melting out the pla in a kiln? I'm looking to do the same but can't believe it could just vaporize out of the way like that. Also pretty sure the sand would have to be ground back down if it's even possible, interesting though.
@sergeyp.79852 жыл бұрын
Absolutely yes, spent sand can be reused after breaking larger chunks. Just add fresh sodium silicate (water glass).
@freedom_aint_free3 жыл бұрын
Incredible detail!
@dogdrone51863 жыл бұрын
Excellent, thank you for sharing. time for me to buy a foundry and make some cool stuff.
@robinson-foundry3 жыл бұрын
Thanks! You definitely should. It’s lots of fun.
@Plantedbetta3 жыл бұрын
If you thin out the joint compound and take super fine sand you dip and sand dip and sand then set it
@texasRoofDoctor Жыл бұрын
Great process
@puits-de-science2 жыл бұрын
Very nice. Thank you for this interesting video. There is something wrong with the sodium silicate sand because it should have been much harder to break than that
@joshuadelisle3 жыл бұрын
Fantastic results well done. Must try this myself. Cheers J
@Spectt842 жыл бұрын
A scary "grey alien" head would be awesome! The color would be about right, and the blank spot on the top where the air vent is needed could be easily blended into the model I would think. Does the air vent need to be so big?
@Sugarsail13 жыл бұрын
I wonder how many bubbles / voids are in the casting itself. The finish detail is great though. Anything that does this level of detail without needing a burnout oven is a good method.
@SunilSundar10 ай бұрын
Do you think the sodium silicate is required or would it work just as well with dry sand?
@garyford55362 жыл бұрын
Used to apply dry wall tape joint and fill the join in the plasterboard
@AstroInfinitum3 жыл бұрын
Beautiful!!
@timandrew45153 жыл бұрын
Nicely done!
@volljoseph3 жыл бұрын
BRO! How do you not have more views and subscribers?!? Amazing content right here and PERFECT for YT Shorts and TikTok. If you haven't looked into that already, hop on the gravy train man, your content will explode!
@maxk43243 жыл бұрын
KZbin shorts aren't able to be monetized (yet)
@thelaughinghyenas84653 жыл бұрын
Question: How accurate was the resulting casting dimensionally compared to the original PLA? Was the casting larger or smaller? Have you ever tried using multiple layers of that sodium silicate?
@robinson-foundry3 жыл бұрын
Castings are always smaller that the original by a few percent. You mean the joint compound? No I haven’t but I will.
@Eddiezerintube3 жыл бұрын
@@robinson-foundry If I need millimetric accurated final must resize the PLA model in some percent? 0.5%? 3%? Thanks!!
@EricksonEtc2 жыл бұрын
@@Eddiezerintube Probably 1ish percent, but if you need dimensionally accurate parts, you'll need to machine them afterwards.
@elrojogrande7442 жыл бұрын
@@Eddiezerintube aluminum shrinks 3-4% percent when going from liquid to solid and another 1-2% from temperature shrink. every alloy and metal will have it owns shrink factor but as a general rule about 5-6% added in the print should get you close.
@charitybrown42743 жыл бұрын
Great Work!!! 👍😁
@robinson-foundry3 жыл бұрын
Thank you!
@caiopanco68723 жыл бұрын
That’s an awesome technique, great job 👏🏼
@ma-kuimono8 ай бұрын
It was very helpful! I don't know if the same materials are available in Japan, but I would like to try my hand at making complex products using this method.😀
@kiruthikak3175 Жыл бұрын
thats amazing, is it possible to cast a metal on existing metal ?
@jinXBrothers3 жыл бұрын
Great piece. Very fun pours.
@kepler11753 жыл бұрын
I cant wait to some day try something like this
@dragonzaid9452 жыл бұрын
More.... More.... More... Make MORE videos like these please !
@mattyal93472 жыл бұрын
Quite educational!
@benz76793 жыл бұрын
Amazing job!!
@implausibleimpossiblehypot40063 жыл бұрын
And the 3D gun printing community greatly thanks you for this knowledge
@superchroma3 жыл бұрын
I'm not sure this can be an effective substitute for rifling at the end of the day.
@implausibleimpossiblehypot40063 жыл бұрын
@@superchroma yeah I would never ever cast a barrel unless I was casting a bronze barrel for like a 22 and I’d make it super thick but other than that you can basically fully print every piece of any firearms so you could legitimately make a ak quite easy you’d just have to cast almost every piece thick asf because no steel
@ku87213 жыл бұрын
Doesn't casting the barrel out of metal negate the only "positive" of a 3d printed gun? A large part of why people were freaking out about that idea was that the small firing pin was too little to be picked up on most metal detectors
@implausibleimpossiblehypot40063 жыл бұрын
@@ku8721 cost is also a factor and the frequency you can find guns
@ku87213 жыл бұрын
@@implausibleimpossiblehypot4006 Welp I live in America where finding a firearm is less than a problem than finding a part for my 20 year old truck! But yes good guns cost a lot, but I'll put my 30.06 against almost any gun with a 3d printed part... if I can pick the range (distance) that is