Rockwood/Flagstaff RV Factory Tour!! (Part 1: Signature Travel Trailers & Fifth Wheels)

Join us today as we take a walk thru one of the production facilities that makes Rockwood and Flagstaff travel trailers and fifth wheels! We kick off this multi-part RV series with a look at the Rockwood Signature (or Flagstaff Classic Super Lite) plant as we go from raw chassis all the way up thru the final finished travel trailers and fifth wheels!
Along the way you'll get to see some interesting aspects of their production, see some "under the skin" things you cannot normally see once the RVs are produced, and even learn a little about their work force!
→ CLICK SUBSCRIBE NOW to see catch the rest of this series as it rolls out & Support our Family Owned & Operated Business!
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We are Haylett Auto & RV of Coldwater Michigan! Family Owned & Operated Since 1989 and Going Strong! | 800-256-5196 | www.haylettautoandrv.com/
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[@SeanCarpenter2011]

Proud to say I’m a worker here and we put out some great units!!

[@JoshtheRVNerd]

What do you do there, Sean?

[@SeanCarpenter2011]

@@JoshtheRVNerd I’m a forklift driver. Handle things from the roof set all the way up to some thing by final finish.

[@JeffInDFW]

@@SeanCarpenter2011 Please tell your co workers how much they are appreciated by us customers out here!!! Your efforts are a big part of why Rockwoods have such a great reputation. That, and Josh getting the word out!

[@user-ge8do4sf7g]

Thank you Sean!, I’m a proud owner of a 2912BS! We love our Rockwood! Tell everyone thank you! Danny from North Carolina

[@yankeesusa1]

You guys do great work but you need to improve in plumbing and using pex the right way.

[@henryfam58]

I can't believe I just watched 40 minutes of Josh....worth every second. Thank you.

[@JoshtheRVNerd]

Wow, thanks!

[@wushock92]

Wait, what? That was the fastest, and most fascinating, 40 minutes I've sat through.

[@melodymakermark]

I hate to blow up his ego, but he’s a real pro. I can’t believe I feel like I could trust an RV salesman, but I feel like I could.

[@edmondcosta2016]

Like to see fifth wheels too

[@Daccart]

We really like that you do the tours after hours - Thank you Rockwood. I like the respect it shows to the workers and it makes that we can hear you talking.

[@JoshtheRVNerd]

Glad you like them! More coming!

[@tedlov06]

I like these videos, it’s like watching How it’s Made. Thanks Josh and Rockwood👍👍

[@JoshtheRVNerd]

Just with a lamer host lol :)

[@edwardpfrommer5046]

How it’s Made. Nerd Edition.

[@HugsXO]

It's How it's Made with a Narrator that has a personality.😁

[@katheygarcia6010]

Put 3 sets of wherl on them to make the frame and flood extra strong fir big big people like me and biger toiel bows and strong bed frames a d tabels and chairs to .

[@beattheswissable]

IMHO you’re far and away the most competent RV reviewer on KZbin, and I love your style, Josh. This factory tour is über interesting. I can’t wait to see the next installments! If I didn’t trust you as much as I do, I’d suspect that you are secretly a Rockwood salesman or significant shareholder, that’s how your factory tour comes across for me. I hope you can accept my comments as constructive input from a true fan who only wants the very best for his very lfavorite RV Nerd…!

[@JoshtheRVNerd]

Ty :) I have been thru these lines 2-3 times prior. Really thought I knew what I was going to see and that I would sleep thru this whole thing Then.. it’s like something was new and updated at every stop I made. I was shocked how progressive they were being New processes New equipment New improvements I felt good about them walking in I felt great walking out

[@zzzoticus]

Josh, you stole 40 minutes of my life…. Worth it! I believe by you educating the public on superior methods of RV manufacturing, the inferior competition has no choice but to raise the bar on their side just a little bit higher. Keep up the great work.

[@JoshtheRVNerd]

Just think -- 40 minutes for you was probably closer to 4hrs for me making this stuff and I pump out video pretty quickly. It's shocking how long some of this takes!

[@nealcoppola9963]

Thank You Rockwood/Flagstaff !!

[@davidfbowen]

Thank you to Forest River / Rockwood for allowing Josh to film the factory. We ordered a 2516S in February solely based on Rockwood's reputation, Haylett's reputation, and Josh's video. Never stepped inside one until we picked it up on Tuesday! Look forward to visiting in person when tours return.

[@JoshtheRVNerd]

Wow! That's awesome David! LOVE that 2516S!! Mind sharing a review for us at www.haylettautoandrv.com/review-us/ if you haven't already in return for the efforts?

[@davidfbowen]

@@JoshtheRVNerd Done! Great chatting with you. Thank you for making time for us.

[@patrickfegan4039]

Rockwood replaced both side walls and nose of our 2018 Forest River Windjammer after the fiberglass siding started to delaminate at a number of places at no cost to us! They even upgraded the toilet to a porcelain unit!!!! Great service!!

[@JoshtheRVNerd]

Wow. Ty for sharing

[@Tusk2001]

Helps me feel confident in my choice of a Mini Lite

[@JoshtheRVNerd]

You did *well*

[@michaelbarras6950]

Thanks Josh for the Rockwood tour and thanks to Rockwood for letting it happen. Gives me insight on what a quality TT I own. ☝👍✌🇺🇸

[@glennsanders6464]

Thanks Josh and thanks to Flagstaff/Rockwood 👍👌😂 Forrest River!!

[@JeffInDFW]

As someone who has been researching as a buyer, Josh's factory tour videos are a large part of how I will make my decision on what I buy. I want to know how its made. RVs have a well deserved reputation for questionable quality. Seeing first hand the extra effort by Rockwood/Flagstaff is invaluable. This video is a marketing gold mine for Forrest River/Rockwood. Josh, I am dying for your Mini Lite and Geo Pro tours!

[@SGarza-ht7qp]

Yes, we are too. We have a MiniLite on order that is now going to be a 2022!!!!! Our research on the 2104s was tons and tons of KZbin watching and Josh was our main source, because of his honesty and thoroughness. We never have been in a 2104s because they are so popular and the local dealer could not get them in and then they decided to came Our order because they would not honor the price that we agreed on and put a deposit on after being bought out by an out of town RV dealer. We are getting one delivered to us whenever it gets built. Keep up the good work Josh. ROCKWOODS & FLAGSTAFF ROCK!!!

[@JeffInDFW]

@@SGarza-ht7qp Congrats on your new Mini Lite! I hate that you got screwed around by your dealer. That is the reason why we plan to order ours through Haylett even though we live in Dallas Texas. The years of positive reviews along with Josh explaining their policies towards customers sold us.

[@4xprops457]

To the Rockwood and Flagstaff companies you’re awesome just in so many ways. How do you take care of? Your people is amazing.

[@carlstanoyevic3070]

Thanks to Rockwood / Flagstaff for allowing Josh in your plant . I’ve hauled materials to you in the past now in my Senior year I’m looking at a couples camper and I’m looking at the Winnebago and also at the Rockwood I really like the way you build your walls in chassis is I definitely will be looking very close at your equipment thank you for this Josh I appreciate your time with a great video.

[@JoshtheRVNerd]

TY Carl :)

[@AndrewEllisAndymanout]

Rockwood! You are making my choice for a new trailer very easy.

[@jevbuskirk9800]

Wow! So informative....able to have an in-depth tour of a facility. This precise detailed tour should be how the sales department of a dealership informs, educates a buyer. Instead of all the marketing hype/BS. Who cares about the size of TVs, overstuffed furniture. Show a buyer the guts of a trailer which is way more important.

[@JoshtheRVNerd]

Thank you! Glad you joined us today :) I'm very fortunate that I work for a team that allows and encourages me to bypass the "hype factors" and focus instead on real info and even consumer advocacy in many cases

[@MrBillSabre]

Atmospheric re-entry package! That killed me, Josh! So true on the R values. Accuracy on that subject would be so helpful for those of us that will be using it in more extreme climes. As always, your honesty is MUCH appreciated.

[@JoshtheRVNerd]

I find it serves as a good real world reference. OBVIOUSLY these RVs don't have that kind of insulation (nor do any of them need it), but there are some brands bent on making you believe it

[@lauratopliffe8179]

Love Rockwood/Flagstaff, this is amazing!

[@richardcanfield2741]

Thank you Flagstaff 👍

[@jonathanwilliams7161]

Thank you Rockwood/Flagstaff! We all love seeing what it takes to build the RVS we love! ❤️❤️❤️❤️❤️❤️

[@sueconnor234]

Thank you to rock wood rv for allowing Josh the access to your factory to show what a quality product you make. Josh, you said there is a part 2 coming, when can we expect that video? The mini lites are one of the trailers we would eventually like to buy. Thanks for doing this!

[@JoshtheRVNerd]

Every friday for the rest of this month. 3 more segments coming :)

[@pattigrigsby9762]

Thank you Rockwood and Flagstaff RV for allowing Josh to give a tour of your facility .

[@timelsen2236]

Love the indepth presentations. Thanks so much!

[@JoshtheRVNerd]

TY Tim! :)

[@2busysecretary]

I like seeing how these RVs are built... I have a lot of respect for the Amish too so for me, that will be a selling point.

[@dwightrudd9724]

As usual, a GREAT indepth presentation

[@garymarks6019]

Love the tour! Thanks to Josh, Haylett and Forest River! Looking forward to future vids.

[@PapaRomeo068]

Thanks for your hard work Josh! We appreciate your insight and transparency with all the manufacturers!

[@amadorrincones6151]

Want to Thank you and Rockwood for this video.

[@andrepetway6892]

Hey Josh , this is my first behind the scenes look at RV production, I was impressed with their attention to detail and your tenacity to gather this information in its entirety for us prospective buyers...

[@suzzettecole7651]

Thank you for the tour! Very informative. We own an older Flagstaff and have been so pleased.

[@dadpool3519]

Outstanding tour as always! Thanks Josh and Rockwood for making this happen! - Dan

[@JandAReview1]

Thanks Rockwood for allowing uncle Josh into you’re building! Thank you Josh for the great video and awesome narration!

[@costa2984]

Thanks Rockwood. I never knew how amazing your construction is, and those Torsion axels is what made me buy my little Shadow cruiser years ago, I couldn't find another small trailer with them ... until NOW!

[@dtis1]

Thank you, Josh, and Rockwood!!!

[@peteromicioli1269]

Thanks Haylett! Thanks Rockwood!

[@djr5526]

Thanks professor Josh. I really appreciate these field trips. Helps reinforce the classwork.

[@JoshtheRVNerd]

lol making me feel all special over here

[@JosephBrown83805]

I really enjoy your factory tours and personally like yours best if done after hours. Much better, and quieter too! Great job and please, keep making them!

[@JoshtheRVNerd]

Will do! I have a few more to get like some Cherokee visits and Keystone After that perhaps I can start cycling thru and updating footage every few years

[@XPLORCAMPER]

OUTSTANDING!!! Thank You for a great tour. I really enjoyed seeing how everything fits together. Rockwood has always been a quality build but I had no idea how much quality is involved. Looking forward to part II.

[@roypase8488]

Awesome, cant wait for the Minis and Micro Lites

[@markstench4470]

I love the on going narration, thank you for educating the masses.

[@JoshtheRVNerd]

Ty for staying tuned in with us :)

[@mattpurcell3369]

I appreciate Rockwood allowing you to do this, Josh - Thank you

[@JoshtheRVNerd]

Our pleasure :)

[@stever6986]

Great start! Really looking forward to next week's Mini Lite tour!!! Gratitude to Rockwood/Forest River for allowing your tour.

[@kimberlyduncan215]

Great video! I appreciate the time and extra effort that the craftsmen put into building these rvs.

[@eandjbyrne5784]

Thank you Josh and thank you Rockwood! Can’t wait to see part 2! We are still waiting for our Flagstaff Micro Lite 22FBS. Your video’s help us survive the wait! We love the video as we have never toured a plant! Yes, you are corny, but so is sweet corn and we love it!

[@JoshtheRVNerd]

Sweet Corn *IS* good...

[@Chimp_6]

That tour was impressive. There are many great brands out there, but Rockwood/Flagstaff takes it up a notch ... or two ... or three! Rockwood/Flagstaff you're doing it right.

[@JoshtheRVNerd]

Speaking of two or three.. we actually have three more parts to this series coming in the next few weeks!!

[@markhoelzel7548]

Thanks Haylett and rockwood. Will definately consider this after seeing the quality control.

[@davidhinote6046]

Thanks Haylett and Rockwood.

[@shawnmckinzie9481]

Fantastic video. I think I found my new favorite brand. I really like the little things they do that make all the difference in the world in quality.

[@machfive916]

Thank you Haylett & Rockwood for making this factory tour possible. As an owner of a 2021 Flagstaff Micro Lite 25BRDS, I am stoked about this video! Great video and so glad it's just part 1 in a series. Your analogy of the Rockwood's R-value to a Styrofoam coffee cup was pure genius and easy to understand. The in-house scales are also a great idea.

[@JoshtheRVNerd]

We hit up Mini/Micro lite next. I think you'll find that one even more interesting :)

[@machfive916]

@@JoshtheRVNerd Oh YEAH!

[@joannewhyte4162]

Thank you! Always love to see how things are manufactured.

[@JoshtheRVNerd]

Our pleasure!

[@DavidHBurkart]

Love these behind the scenes insights. Thanks Josh!!

[@SpookyDeCat]

Thanks Rockwood & Haylett. I do like that they weigh every individual unit>

[@thazen783]

I'm just as impressed with the horse barn as I am with the rv's. Thanks for the very informative tour.

[@JoshtheRVNerd]

Part 2 is Live Now!! kzbin.info/www/bejne/an69pnqVatZ1p68

[@williamhouse754]

Thank you Rockwood for letting us have a peek behind the curtain. ❤️

[@markbaehne9389]

Love seeing how RV’s are made ,Thank you Josh & Rockwood RV’s for the tour .

[@JoshtheRVNerd]

TY Mark! Part 2 is coming out tomorrow. Here are a few other factory tours we've recorded previously: * Coachmen Freedom Express kzbin.info/www/bejne/noKTc41mbq16rsk * Coachmen Apex kzbin.info/www/bejne/Y4eZYndvntimpZI * Coachmen Wildwood kzbin.info/www/bejne/bJDEpqdvgqtpn6M * Jayco Pinnacle/North Point/Seismic: kzbin.info/www/bejne/gnLHiWSGbp6KecU * Jayco Eagle: kzbin.info/www/bejne/fWXbXqtjipqXoa8 * Jayco Jay Flight: kzbin.info/www/bejne/pnSZqGqBZbB-f7c * Jayco White Hawk: kzbin.info/www/bejne/ioWmlouff9aWjNE

[@HugsXO]

I loved seeing how these RV'S are put together and appreciate Rockwood letting you film. I was really impressed with the care that is taken to protect the surface finishes. The piece of cardboard on the floor and the tub for tools etc.... if only that attention to detail was employed by other manufacturers. Thanks for showing us where the horses are taken care of during the day for the Amish workers. Do all the other RV manufacturers in the area do the same for their Amish workers as well? Also, was the guy sitting behind you at the end of the video waiting to shut off the lights? Love all the great information your videos provide. I wish you and yours well.🏖

[@JoshtheRVNerd]

I actually don’t know who that guy was. My guide from Rockwood ducked off camera every time I started recording

[@gkurts]

@@JoshtheRVNerd That guy reminded me of Walter. But in a good way! 😁 kzbin.info/www/bejne/p5Skommch6Z3sKs

[@mikman311]

Great vid as always uncle Josh. We love our 2509s, our second Rockwood. I never see us buying anything else, simply the best.

[@JoshtheRVNerd]

The best!

[@HoofnIt03]

Wow! This was very cool! Thanks to you and the folks who let you in!

[@JoshtheRVNerd]

Our pleasure!

[@trevorboakes3985]

Thanks Josh, and Rockwood this is some great information.

[@stevegarrett6944]

Loved the tour makes me want a Flagstaff! Good job Josh! Steve in SC

[@suebrown2206]

That was an amazing tour! I learned sooooo much! Thank you!

[@JoshtheRVNerd]

Our pleasure! Parts 3 and four coming in the next few weeks!

[@josephpellegrino3157]

Thank you Josh worth every minute.

[@JoshtheRVNerd]

Awesome! Glad this was valuable to you :)

[@rufan2199]

This was great. Thanks to you and Rockwood for putting this type of video together.

[@JoshtheRVNerd]

Our pleasure :)

[@rhod8201]

I’ve had my Flagstaff 26RLWS for 4 years. Very well made. I’ll never own anything other than Flagstaff or Rockwood. My next will be a Rockwood Signature or Flagstaff Classic for sure. Thanks for the video. Can’t wait for the others. Great job!!!!!!

[@JoshtheRVNerd]

I think I even talked about it in this video -- there's almost NO brand loyalty in this industry, but once you've had a Rockwood/Flagstaff you just tend to stick with them

[@Dhh77]

First rv was Rockwood, just bought Flagstaff Classic. Just finished trip out West and love the king bed, 7’2 headroom and huge bathroom. Their quality is better the Grand Design IMO.

[@JoshtheRVNerd]

@@Dhh77 I am of the personal belief they're currently pound for pound about the best built in the market You can certainly argue something like a Lance might have them edged here or there, but "dollar for dollar" I just don't see *anyone* beating them -- and that includes the other members of our lineup here

[@danielreed3625]

That's an 8324SB. We've been waiting for this series!

[@JoshtheRVNerd]

:) Next Part next friday!

[@christopherhodson4049]

A lot of work goes into making one of these. Thanks.

[@fuyu3342]

Thank you Rockwood Flagstaff. And thanks to you, Josh for putting it together. Much appreciated.

[@JoshtheRVNerd]

:)

[@mauisam1]

Thanks to everyone who helped in allowing Josh to film this. Thank you to Josh for taking the time to do this. It was fantastic and just about sold me on a Rockwood trailer. The beginning of next year I will retire and will be looking for a trailer to roam the county in.

[@tjplusproductions]

Hi Josh, I have learned a ton from you over the last 7 years. You obviously know your business extremely well. If it wasn't for the fact that we own an airstream we would drive how to where you are from where we are near Philadelphia and buy from you. Keep up the good work I'm sure you're very successful! Tom

[@JoshtheRVNerd]

Ty Tom. Love having you in our channel regardless of whether or not we’ve had you as a customer :)

[@karenjones4067]

Great tour! Thanks Josh and Rockwood.

[@denisebates4450]

Thank You Josh watched every minute. EXCELLENT

[@JoshtheRVNerd]

Glad you enjoyed it!!

[@icare7151]

Well done! ❤️Quality Engineered. By Design.

[@JoshtheRVNerd]

We agree!

[@vasili70]

Now I want an RV with the Atmospheric Reentry Package

[@JoshtheRVNerd]

hahaha

[@patbuckman]

Many thanks Josh and Rockwood. something I have been looking forward too.

[@JoshtheRVNerd]

Sorry it took so long!

[@peterarsenault7584]

Thank you, Josh. As always you did an outstanding job!!!!!!!!!

[@JoshtheRVNerd]

TY Peter. Appreciate the kindness :)

[@ubatool]

Finally seen a Trailer Video were I, at 6'3' am told the Height of the interior, Thank You.

[@JoshtheRVNerd]

I try to point it out where I can. Perhaps I need to make more of a pointed effort on it. TY for the feedback!

[@templar2b1ask]

Congratulations on a GREAT segment! You can bet as a future buyer I’d look forward to paying “extra” to buy product from this company.

[@JoshtheRVNerd]

TY for joining us :) Please drop little notes with questions as you have them or simply sharing things you appreciate or enjoy!

[@speroalexiou6481]

GREAT VIDEO. Happy I went with Rockwood.

[@gary.joseph]

Thanks Uncle Josh! Your passion and dedication for giving us the very best is just another reason why I love following your channels! I certainly appreciate your time, knowledge and willingness to educate others. And thanks Rockwood for allowing him to give us an awesome tour! :D

[@JoshtheRVNerd]

Our pleasure Gary! Wait.. Gary.. You're not THE Uncle Gary I talk about all the time, are you? lol :)

[@BC-te9ow]

Good to see others are starting to follow Jayco’s lead with GY Endurance tires.

[@JoshtheRVNerd]

Rockwood adopted them fairly quickly, but yeah. Jayco really broke the mold there

[@george_KC1TQF]

Thanks Josh and Forest River( the actual parent company of the sisters). When I am ready to purchase my RV I would definitely consider making the trek from Massachusetts to Michigan just to deal with you and buy a Forest River product.

[@alandillon6469]

Thank you Josh for this video and Rockwood, it's the #1 brand I'm looking at right now. Not only for it's affordability, but it's quality. I also like how they do things just a little different(in a good way). 👍🇺🇸

[@kellyrucker2418]

Thank you. Growing up around Amish, I know they do quality work.

[@kevinholland4156]

Josh, I would like to see the Rockwood A frame production line. That's what I have and I am curious on how they assemble them.. Good tour for the more affluent buyer.

[@asbrand]

Same here. I'd love to see one of the high wall A-frames being built (or a tour like this, step by step).

[@russdelco3553]

Me three would like to see the rockwood a frame production line, wanting to get a122 toy hauler model

[@JoshtheRVNerd]

Thx for watching Kevin! I went down on two separate trips to capture 4 tour segments, but A-Frames were not running while I was there. However, I think between the traditional video tours and the popup tour I was able to record you'll be able to connect the dots enough to get the idea overall

[@wmschooley1234]

Josh: I've always wondered, do RV fresh, gray and black tanks usually have internal baffles to minimize fluid moment of inertia from internal slosh as the trailer transits? Given the size of some of these tanks, if someone were to travel with full or almost full tanks, the aggragrate moving mass could be substantial even if the tanks are mounted low in relation to the RV's center of gravity. Respectfully, WS

[@JoshtheRVNerd]

They do not. Interesting thought, though!

[@DavidHBurkart]

This would work for fresh water, but the baffles would provide way too much surface area for waste to cling to for the gray and black tanks

[@thomasstarr9642]

I’m wondering how long it takes, on average, to get a Rockwood trailer built, from start to out the door. I just watched a video of a Jayco build. 11 hours. The workers were running around so fast it’s hard to imagine anything being built right.

[@glenndracopoulos6241]

Thank you Josh and thank you Rockwood! Outstanding tour, Josh!! You are the best!!!

[@JoshtheRVNerd]

Glad you enjoyed it!

[@lanitahobby5793]

Thanks Josh that was awesome. I got to see my camper model being made. Hopefully they will make my camper soon. Was very informative. I appreciate your time and effort .

[@richardcanfield2741]

Yes I’d like mine to be have it’s exact weight not a guesstomation

[@jonnyboywa]

Would love to see the Pop up and A Frame production lines.

[@JoshtheRVNerd]

Part 4 will be tent campers -- A-Frames were not on the production line when I came thru But I think if you watch the other segments, then you'll be able to connect the dots well enough. Thanks for joining us! :)

[@BornN2Grave1]

Woot woot...Part 2 @ Mini Lite plant. Thank you Josh and Rockwood : )

[@JoshtheRVNerd]

:)

[@saltysteveandmisfitmichele]

Thank you Josh and Rockwood. Can’t wait for the mini lite video.

[@JoshtheRVNerd]

That one's coming next in Part 2!

[@gemchick82]

Excellent video. I’d love to see a factory tour of keystone specifically their cougar half ton line.

[@JoshtheRVNerd]

I may not be able to break away to do it this year, but that's definitely on my list of things To Do

[@ricks3184]

Pretty cool. Glad to see manufactures recognize y'all.

[@JoshtheRVNerd]

It's nice getting to visit places like this now and then :)

[@dulciesummers]

Thanks #Rockwood! It was so cool to see where our beautiful rv was born. Thanks Uncle Josh and Haylett RV.

[@JoshtheRVNerd]

Glad you enjoyed it!

[@murrayching1160]

Thank you Rockwood and Josh. I am looking at purchasing a 2608BS down here in New Zealand, 12000kms from the USA at the bottom of the Pacific, and certainly appreciate this information to help me with my decision.

[@DamienPowers]

Thanks Rockwood! and of course Josh!! Fans of Both, great combination.. :)

[@JoshtheRVNerd]

Ty :)

[@thehillbillyhermit7681]

BIG thank you to Haylett RV and Rockwood for making this video possible ! Very informative and interesting.

[@JoshtheRVNerd]

Our pleasure :)

[@tedsheldon11]

Thanks Josh and Rockwood!

[@cordodor]

Thanks to Haylett RV and Rockwood for this video. It was very insightful and I look forward to the Mini Lite part 2

[@JoshtheRVNerd]

More to come!