Router Table Box Joint Jig

I needed a box joint jig and so instead of making one for the table saw I decided to make one for the router table. This is much easier to work with because swapping router bits is much easier than table saw dado stacks. I also discovered a few other advantages along the way.
🖥️ Website: www.fangerwood...
🔨 Tool links (Amazon links are affiliate links which I may earn a commission from if items are purchased, at no additional cost to you, however, they are not sponsored products):
Video Specific
Miter slot clamp: amzn.to/3YHbb5c
Miter bars: amzn.to/4eZhUNE
Safety Gear
Micro jig narrow rip push block: amzn.to/3Nl97ZF
Micro jig paddle push block: amzn.to/43Ic9ON
Milescraft push stick: amzn.to/3NDlDoW
ISOTunes ear protection: amzn.to/44aYpMd
3M work tunes amzn.to/4acMdht
Measuring
FastCap measuring tape: amzn.to/3qYM9Ao
Setup blocks: amzn.to/3NFobCZ
Sanding
Bosch sander: amzn.to/3qVilEE
Festool sander: amzn.to/4f53SK2
Tabletop sander: amzn.to/3NtIRwN
Saws
Bosch job site table saw: amzn.to/46t1nhl
Bosch track saw: amzn.to/43RNS8T
Joining
wen biscuit joiner: amzn.to/3CGt8Fm
Drilling
Forstner Bit Set: amzn.to/3NGbMi8
Other
auto vacuum switch: amzn.to/42SayEE
2P10 super glue and activator: amzn.to/3Pot7gU
Bosch dust extractor: amzn.to/3PmF8Dk
WEN air cleaner: amzn.to/3JoWj3B
HDPE miter bars: amzn.to/3LvXDma
Toggle clamps: amzn.to/3LteTbN

[@Gazman299]

When it comes to jigs you're the best, Fanger. Always impressed.

[@fangerwoodworking]

Thank you!

[@kenn1936]

Excellent jig. very impressed.

[@fangerwoodworking]

Thanks!

[@NWGR]

Nice job. I know a lot of people like router table box joint jigs, I still prefer the table saw approach. It's pretty easy to make a mciro adjustable jig. It helps to have a dedicated box joint set like the one by freud.

[@fangerwoodworking]

I’ll have to create another table saw one at some point to compare. I prefer the way a dado stack cuts vs a router bit but I hate swapping dado stacks lol.

[@glenncomer689]

Where do you get the miter slot part with the knob on it?

[@fangerwoodworking]

I get that one on amazon. I have a link in the description for the exact one I used.

[@madanjalla5085]

What router model and bit are you using? Also how do you cut 0.75” tall slots without ripping the wood? I made a similar jig but having issues with wood chipping and ripping off. I would appreciate any feedback. Thank you!

[@fangerwoodworking]

I’m using a masterforce router. It’s Menards store brand. I think there’s a craftsman digital router that’s similar. I’ve heard good things about Bosh though. For the bit - I don’t have a link but it’s a half inch spiral bit. Bits and bits sells really good coated bits. For wood chipping - make sure the hole height in the face plate matches the height of the cut. The face plate will essentially support the piece to avoid chipping. Also, an upcut spiral bit may help prevent tear out because an upcut spiral bit will cut up towards the router, therefore down towards the router table, therefore away from the top of the cut. I haven’t tested this so just an educated guess. Hope this helps!

[@madanjalla5085]

Thank you so much! This is very helpful. I will give it a try. Greatly appreciated!