Sportster Primary Disassembly

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HAMMER PERFORMANCE

HAMMER PERFORMANCE

6 жыл бұрын

Complete Disassembly of a Sportster Primary

Пікірлер: 232
@CK-ck8zy
@CK-ck8zy 3 жыл бұрын
How anyone could thumbs down this is beyond me!! Dude, you’ve been a life saver on my first build of a 99 sportster hugger. Been such a pain finding vids on these older models! Thank you for being so thorough!!!
@HAMMERPERFORMANCE
@HAMMERPERFORMANCE 3 жыл бұрын
I appreciate that!
@Sunluvr69
@Sunluvr69 6 ай бұрын
Helpful video for me too !! Thank you!
@micahlewis5
@micahlewis5 6 жыл бұрын
Excellent video. High quality resolution and lighting, straight to the point, no nonsense. Thanks for the quality tutorial!
@maryspeight2840
@maryspeight2840 3 жыл бұрын
Just getting ready to do same thing, changing out main shaft for a kicker kit. This is the best info out here about pulling this apart. Completely real, no bullshitt camera poses and distracting music/noise. Thanks for doing this. Cheers. Ride safe. Guy Speight
@jordanhowell3870
@jordanhowell3870 Жыл бұрын
This is an excellent video. All how to mechanics videos should be like this. He gets in there right to it doesn't talk a lot beating around the bush and shows every part taking out every bolt doesn't skip parts awesome man thanxx.
@JR-bj3uf
@JR-bj3uf 6 жыл бұрын
This is a very good, straight forward video. This helped quite a bit in the disassembly of my M2 Cyclone and in the diagnosis of a shift problem. Many thinks.
@TeddCookerly
@TeddCookerly 2 жыл бұрын
All I was going to do was change out the primary case from aluminum to chrome and even though this is more than I needed, this video is amazing and I watched the whole thing. Also saved this for the future. Thank you guys for making something that is detailed, simple, smart, and well thought out. My Sportster will live forever thanks to you.
@paulhart7585
@paulhart7585 3 жыл бұрын
So I'm sat today absolutely gutted after my clutch basket killed itself and your video saved my sanity. Can't thank you enough!!!! Thank you! And good to know the clutch nut is righty loosy!!!
@shawnburditt2052
@shawnburditt2052 2 жыл бұрын
Dan is the Man. Awesome to deal with and a great person to walk you through your job. My 90 Sportster was a dog until Dan did the heads and 1250 kit, spec'd the cams and ignition as well. Has been running flawlessly for years now.
@ryanwilliamson8826
@ryanwilliamson8826 Жыл бұрын
I also have a 90 with a 1275 kit and it rips, magnets failed in the rotor, can’t find aftermarket parts. Local Harley don’t work on stuff older then 2000. Where do I get the sealed parts the faster upgraded stuff. If I gotta spend money I wanna go faster at least look cooler. Nothin beats crack in the throttle and all the guys in the big bikes look over with that look of bewilderment.
@shanearmfield9119
@shanearmfield9119 5 ай бұрын
Y’all are awesome. Dan, thank you for all the knowledge that you’ve shared with the rest of us.
@morkbov
@morkbov 2 жыл бұрын
Thanks guys for those priceless videos. Learning so much from them. This is IMMENSE !!!!!
@Nueschl
@Nueschl 3 жыл бұрын
Just got a damaged 4th gear on my 2003 Sportster on the weekend and wasn't sure if I can fix it by my own. But after seeing this I'm keen to do it. Thanks for the vid!!!
@skippynj1979
@skippynj1979 3 жыл бұрын
This was great.. thank you... these videos make the service manual actually make sense to me!
@JS-wu1hg
@JS-wu1hg 5 жыл бұрын
this is the best video on this job by far. cheers guys, great work.
@luistabares6994
@luistabares6994 5 жыл бұрын
Good video Man no music no nonsense right to point beutiful thank u
@Gpadellaro
@Gpadellaro 4 жыл бұрын
i just don't understand what is there to dislike in this video???? if you people have better ways let's see ..... show your own video! meanwhile I do appreciate this video and the time you spent to make it. thank you
@Nifilheimur
@Nifilheimur 5 жыл бұрын
awesome videos, love to see how things are built and i dont even have a motorcycle(yet)
@tonyzaragoza2450
@tonyzaragoza2450 3 жыл бұрын
Great how to video for a DYIer. I am in the process of doing the same work on my 96 sportie 883. This lets me know I am on the right track. Thanks
@willisluckey4328
@willisluckey4328 4 ай бұрын
Thank you for doing a great job on helping us to learn how to work on our own bikes...👍🤝💯⚡🏁🇺🇲
@neilfigueredo7041
@neilfigueredo7041 5 жыл бұрын
Thank you so much !! Nice video. You made it look so easy as an expert usually does !! Great
@iremainproductions4827
@iremainproductions4827 3 жыл бұрын
Thank you!!! Great detail and visuals. Made the job a world easier..... plus now my harley repair manual actually makes sense...lol ..
@marvelharris9540
@marvelharris9540 5 жыл бұрын
Great video.. thank you for posting!
@jasonpotenziani3176
@jasonpotenziani3176 3 жыл бұрын
Great video Dan just like all your other videos too. Would be nice if you could make one on changing the shifting forks too. Since I may need to replace my second gear one, it's starting to slip out once in a while and I think its starting to go. But I may not need it either since I am fairly mechanical. I already put on your 120hp kit and its running very good. I still have some fine tuning to do though since I didn't get it dyno tested yet. Thanks for all your help and advice that you have given me. Have a blessed day.
@kellyendsley1637
@kellyendsley1637 3 жыл бұрын
Very informative and down to earth!! Excellent job thank you!
@dangunn6961
@dangunn6961 4 жыл бұрын
Great video. And a great mechanic. I hope you make lots of money. I have the factory shop manual but I'd rather watch it on video. Thanks a million.
@ARal-ps8iq
@ARal-ps8iq 3 жыл бұрын
Great video man, thanks a lot. Very clear and well explained!
@roberthatfield6208
@roberthatfield6208 11 ай бұрын
Excellent content and produced quite well. Thank you much!
@douglas9607
@douglas9607 3 жыл бұрын
Super video. Now I'm ready to put the Baker six speed into my Buell M2. Thank you a lot.
@realms89
@realms89 3 жыл бұрын
This helped allot, thanks. Just opened primary and found broken detent clip rolling around in there. Cheers
@theosid5099
@theosid5099 4 жыл бұрын
Great Video just stumbled across Hammer Performance...and unlike some how to videos how great that u get the tools needed as well
@enriqetto
@enriqetto 3 жыл бұрын
Thanks man, I just read the manual and you made it easier to understand it
@doglegjake6788
@doglegjake6788 5 жыл бұрын
great video thanks for sharing your knowledge !!!
@peterrobak
@peterrobak 2 жыл бұрын
I'm going to.buy Hammer parts just because of the great videos you make! Thanks for these!
@chaseferguson5412
@chaseferguson5412 5 жыл бұрын
Excellent quality answered every question I had I've never worked on a road bike just dirt but that case gasket gave on me mid mild road trip and soaked the back tire and I was done lol had it trailered home gaskets just got home about to service my grandpa's ol faithful thanks man I appreciate this video
@markrothery8719
@markrothery8719 2 жыл бұрын
Jeez man solid work No messing around and well explained sir
@MrJeepmarine
@MrJeepmarine 3 жыл бұрын
Great video, I broke my cluch basket with the spring compressor (so much for saving money) so I had to figure out how to remove it. Thanks!
@Theeitalian87
@Theeitalian87 3 жыл бұрын
Bad ass! Thank you guys for the video!
@loonylatino714
@loonylatino714 4 жыл бұрын
This video helped me a lot I was putting back this back together because I got a crack in the outer shell to fix it and this guided me back to putting it back together
@ricardoviolanti5780
@ricardoviolanti5780 4 жыл бұрын
Great job mate thank you.
@stephensheridan6332
@stephensheridan6332 5 жыл бұрын
Great video, ive subscribed, cheers from Steve uk 🇬🇧
@nolanring2067
@nolanring2067 6 жыл бұрын
a transmission rebuild video would be great to see too. thanks and keep it up.
@HAMMERPERFORMANCE
@HAMMERPERFORMANCE 6 жыл бұрын
we'll see what we can do. :-)
@dmgomez100974
@dmgomez100974 4 жыл бұрын
Awesome VIdeo. Just made everything easy.
@XenaTheQuadCamBikah
@XenaTheQuadCamBikah 5 жыл бұрын
Hammer Dan I agree ☝️ with you on those torx they suck! Thx for the video I’m ready to do my energy one clutch from you guys as soon as it gets here. ~ Xena from the XL forum :-)
@johncasor9698
@johncasor9698 Жыл бұрын
Another Great Video... Thank You for posting this...
@randymccalla9995
@randymccalla9995 Жыл бұрын
I was impressed at how those Sportsters come assembled..I would also like to add, that someone that is not making a video, should take lots of photos, at each step, so the details of assembly will be easy to access.
@thakery5720
@thakery5720 4 жыл бұрын
When I have had a torx screw 'round out' as they sometimes do, I find that a hex socket driver (or Allen driver) can be gently tapped into the screw head and enable it to be removed - it pays to have both imperial and metric sized drivers available. A cheap multi bit set (such as from Harbour Freight or similar) will be very helpful for this as the bits have a hexagon shaft and can be used with a good quality battery drill set up in screw mode. Torx head screws were developed so machines can assemble things and are not made with the thought of disassembly in mind.... the guy who invented cross-head screws should also have been shot at birth !
@Domitech74
@Domitech74 3 ай бұрын
Thank you for the video, I'm interested in swap 34 to 38 tooth sprocket, and the video helps me a lot of before done the work. Regards from Spain.
@CB-lh8gw
@CB-lh8gw 3 жыл бұрын
Sitting here at 1 am tripping out (not on drugs goober) because I have a headset on and around 3:50 you can here the low rumble of a vehicle moving in the background and I thought it was happening outside my house...carry on good sir!
@neilstern7108
@neilstern7108 2 жыл бұрын
I watched this cus I'm going to change the stator. It helped me a lot for this my first time on my sportster. Thank you very much.
@youllneverguess4788
@youllneverguess4788 2 жыл бұрын
I've got the same job ahead of me.
@SalimSalim-wn6sm
@SalimSalim-wn6sm 5 жыл бұрын
Great video . thank's men
@paulabiscuit7767
@paulabiscuit7767 5 жыл бұрын
Good stuff buddy....
@mitchelldavis2760
@mitchelldavis2760 Жыл бұрын
Love this video and all of them. I cant wait to get a 1275 kit. Will be soon for my Iron 1200. I was hoping for a reasonably video. I have to do just this to change my primary chain and would love to see a reassembly just in general but also to know how much to torque both the main nuts and also if you use red lock tight when reassembling Qu
@darrenhales9298
@darrenhales9298 Жыл бұрын
Brilliant video I've learned a lot by watching the video thank you
@johnkenure4188
@johnkenure4188 2 жыл бұрын
excellent video cheers
@AnyAndEverything101
@AnyAndEverything101 4 жыл бұрын
love these vids man they help a lot can you do one on disassembling the transmission
@quangnguyenhuy8147
@quangnguyenhuy8147 4 жыл бұрын
Such a helpfull video ! Thank you so much !
@barrettdelco8250
@barrettdelco8250 4 жыл бұрын
great and helpful video thanks
@woodsrunner7102
@woodsrunner7102 5 жыл бұрын
also after i purchased my 2007 xlc 1200 sporty the dealership informed me it had a cobra tuner installed they suposedly didnt know about...is that an issue? id prefer to just put it back stock...probly cant now. suggestions? im lost what to do. thx for vids, excellent info
@joeparga1070
@joeparga1070 5 жыл бұрын
So my sportster was dropped and now won’t shift , I’ve drained the primary and inspected the clutch and sprockets but I can’t figure it out , any tip or ideas?
@dragging150
@dragging150 4 жыл бұрын
Good video!
@brotherjason8635
@brotherjason8635 3 жыл бұрын
Excellent video man I have buell x1 needing full rebuild and thinking of doing myself
@connordugan3108
@connordugan3108 2 жыл бұрын
Do you still need to loosen the slack in the clutch cable if you are just taking off the circular cover and putting a new one on?
@oheyjay1677
@oheyjay1677 4 жыл бұрын
I’m struggling to put back the primary cover. Any tips on what I can do ?
@Ashroyer86
@Ashroyer86 4 жыл бұрын
A drill with a square drive adapter works wonders for speeding up the process.
@JohnSmith-qs5fg
@JohnSmith-qs5fg 3 жыл бұрын
I use a speed wrench, just as fast and no batteries to charge. 😁 Actually, I'm surprised he doesn't have one.
@whatyoumakeofit6635
@whatyoumakeofit6635 3 жыл бұрын
And a magnet on a stick. And c clamp pliers. And some other things. From what ive seen so far he's a damn good mechanic. He must of been in a hirry and didn't take time to go grab tools for this. Like he jist wanted to bang out a video real quick.
@Comm0ut
@Comm0ut 5 ай бұрын
Wise are those who install a pushbutton solenoid end cover (I lube the O-rings with a little silicone dielectric grease). They bypass all external wiring and the solenoid windings making them outstanding backup (or a main method for chopper owners).
@AntiqueCycles
@AntiqueCycles Жыл бұрын
Thank you ! ! !
@ruvauab2732
@ruvauab2732 2 жыл бұрын
Dear Hammer, my clutch hub is tighten but it has very very little movement side wise. I noticed when I wanted to check how starter engages the starter gear and notices that basked was reacting and moved just a slightly side wise. I mean I can move it a bit and its not rock solid on main shaft on gearbox. is it ok like that?
@ace7626
@ace7626 6 жыл бұрын
Getting close to 1000 subs. I’m sure you will be there within a couple more months.
@gregburgess6884
@gregburgess6884 29 күн бұрын
Thanks man👍🇺🇸
@CB-lh8gw
@CB-lh8gw 3 жыл бұрын
On that little C-clip you could take a basic wrench, like 3/8, place the two prongs of the open end against the clip's open end and a light tap with a mallet will take it off no problem... many many ways really but that one is something most DIY mechanics should be capable of.
@nullwii
@nullwii 2 жыл бұрын
This video was super helpful, Taking apart a Buell blast (Yeah it's different but very similar to this process)
@michaelmerritt9657
@michaelmerritt9657 3 ай бұрын
Question. Mine is going in neutral from 1st to second until I let off the throttle a little bit. I was going to service that shaft (due to a video I found), but mine is different. It’s a straight shaft. It’s not made like this one.
@austinguthrie1867
@austinguthrie1867 Ай бұрын
recently did this to my 2000-2002 buell engine. My big question is I need to replace the detent plate snap ring. When I go to put shift star back on shift drum the star does not go flush. Installing star when its in neutral. Is it common to have an angle on shift star once putting it back on shift drum. Thank you.
@sredju
@sredju 2 жыл бұрын
Thank you very much.
@Dude_Virus
@Dude_Virus 2 жыл бұрын
For a 2017 sportster is there a need to put in specific transmission oil?
@nikolaiownz
@nikolaiownz 6 жыл бұрын
This is why i love sportster. So easy to wrench in when you race your shit and it breaks.
@Idahoser11
@Idahoser11 2 ай бұрын
enjoying the vid. Still learning on the Sportster, but I know when doing this job on a big twin, the engine sprocket nut should not be done with impact as the jarring can knock the magnets loose and break your alternator (working on one now like that)
@zRut
@zRut 3 жыл бұрын
So if I wanted to swap to 8bolt from 4 is it just a normal swap or is it harder than that ?
@MrBondfilms
@MrBondfilms 4 жыл бұрын
Is the shifter shaft suppose to kinda pop in and out and wiggle up and down?
@OffGridOverLander
@OffGridOverLander 4 жыл бұрын
I didn’t realize that the transmission came out of the case as a whole unit. Since it’s that easy, is there a way to change gears for the 5 gear so that it’s not sounding like it’s on the high end of the rpm range?
@dbastardo1
@dbastardo1 5 жыл бұрын
Not enough thanks!. Liked and subscribed 👍
@rpbizzle
@rpbizzle 3 жыл бұрын
some of the bolts are different sizes....so be sure to remember what sizes came from where you took them out.
@matthewburns6843
@matthewburns6843 3 жыл бұрын
Yes that's exactly my issue right now!!
@ttsoutdoors3877
@ttsoutdoors3877 4 жыл бұрын
What is the foot pounds of pressure for the flange nut on the primary drive sprocket.
@aaronborrmann87
@aaronborrmann87 5 жыл бұрын
Very good video sir I would like to have a better look at that main shaft gear that drives the belt. Harley wants $2,500 just to replace the bearings in that transmission you should totally do a bearing video particularly on a 2001 Sportster 883
@HAMMERPERFORMANCE
@HAMMERPERFORMANCE 5 жыл бұрын
we'll see what we can do.
@stevesherlock5334
@stevesherlock5334 3 жыл бұрын
What’s the part number on the lower spring on the shifter mechanism? I can’t find it anywhere.
@DaneCarter-so6gd
@DaneCarter-so6gd 3 ай бұрын
Great video
@hwan4858
@hwan4858 5 жыл бұрын
thanks ^ ^
@solucky70
@solucky70 11 ай бұрын
I wonder what the oil is for in the primary. Is it for the chain, the clutches? It seems like oil would interfere with stator. Would you need oil if you was not using the transmission? I’m doing a project that only needs the engine not the transmission.
@redneckcowboy8117
@redneckcowboy8117 5 жыл бұрын
do you know if i can use a 883 4 speed transmission in 1200 they are both 88
@juanojeda2982
@juanojeda2982 Жыл бұрын
Hey boss during this process if I rotate crank die to shim slipping so I need to figure out where it needs rotated back to or should I not worry to much I’d appreciate your feedback thanks
@ovlasburning6605
@ovlasburning6605 Жыл бұрын
Hello can you tell me the clamping cups in newton meter that are used to reassemble everything? Thank you.
@connorcarter9
@connorcarter9 2 жыл бұрын
Is there anything I can do to get the transmission nut off after going the wrong way by accident?
@alanamos5158
@alanamos5158 3 жыл бұрын
Quick work and thanks for video. I can't get gears 1,3,4,5 just 2 and neutral.
@arnaldostudio
@arnaldostudio 5 жыл бұрын
Hi Dan, I have a Buell just like this one and the bearing around my clutch adjustment screw just cracked in half. Would it be possible to remove that adjustment assembly as you did in the video, BUT without taking off the primary cover? Thanks for your help
@HAMMERPERFORMANCE
@HAMMERPERFORMANCE 5 жыл бұрын
thats a good question, I'm not sure. Haven't been in that situation.
@arnaldostudio
@arnaldostudio 5 жыл бұрын
I was able to get it off with the help of some looong nose ring clip pliers! Didn’t need to take off the cover. Thanks to your great video, I knew what I was doing!
@garyshipman2993
@garyshipman2993 Жыл бұрын
How does the bushing come out of the primary casing where the shifer comes thr
@jovansanchez2255
@jovansanchez2255 Жыл бұрын
I have a question. I have a 1998 hugger 1200 and it seems to be leaking. I changed the primary gasket twice but i still have a leak. Is there a inner rimary gasket on these i was hoping u were gonna break down the primary even more so i could see
@thomasshin4813
@thomasshin4813 2 жыл бұрын
Great video. I have a question. How do you remove the clutch basket nut without the rear wheel spinning when trying to turn the nut? Is it in gear or something?
@TheSpitfire2207
@TheSpitfire2207 7 ай бұрын
i took the clutch pack out and hit it with an impact driver, just came loose didnt need to lock anything
@shawnhill9211
@shawnhill9211 Жыл бұрын
Thank you.🤯
@charlesdavidbaguilat3346
@charlesdavidbaguilat3346 3 жыл бұрын
Hi, i have a 48 and was able to remove the shifter lever pawl. How do i remove the bushing since it is worn out? Hope you can help me. Thanks
@TheJWC56RSA
@TheJWC56RSA 5 жыл бұрын
Thanks!! Good info and video work! (How is so dumb to dislike this video and why??)
@xx_dusty_xx4578
@xx_dusty_xx4578 5 жыл бұрын
when putting it all back together is there a certain way to put back on the clutch basket and motor sprocket assembly? or just side them back on, however?
@HAMMERPERFORMANCE
@HAMMERPERFORMANCE 5 жыл бұрын
no good way, but you do have to put them both on together with the chain. Just slide the whole assembly on.
@xx_dusty_xx4578
@xx_dusty_xx4578 5 жыл бұрын
@@HAMMERPERFORMANCE thank you much help
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