Sub Arc Welding - SAW

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xAZAZELx13

xAZAZELx13

Күн бұрын

Completing a double joint pipe using the Sub Arc Welding (SAW) process.
Please consider watching more of my videos here! ➡️ • Welding
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Пікірлер: 1 300
@Diamond-qi3cq
@Diamond-qi3cq 2 ай бұрын
Sub Arc is the same as MIG but uses a granular flux poured over the arc instead of gas shielded. Ran one in the 80s making bridge girders. Duel sub-arc feeds on each side welding the web to the flange in one shot all 125 feet. Screwed up once forgot to close the flange guide rollers when it changed widths. Welded 10 feet off center. Boss man handed me a grinder. Learned to keep me eye on the flange change. 😂
@FrankGutowski-ls8jt
@FrankGutowski-ls8jt 6 жыл бұрын
My Dad was welder, working to built Navy ships back when one wage earner could support a family. He was really good. Was the guy they brought in to rework other guys’ flubs. Later he worked on pumps for nuclear reactors. Had second jobs. Never had a problem finding one. He’d go in, take a test, and be hired.
@cyberarcc2367
@cyberarcc2367 6 жыл бұрын
I am 13 my grandfather was a ironworker for 40 years and he started teaching me to weld when I was 7 and I can now make welds not as clean as that but pretty clean for my 6 years of welding. All my friends think am a nerd because I can use a welder, angle grinder, asleden torch(pretty sure I spelt that wrong) , as well as a plasma cutter. Most of my friends don't even know what those are and it is cool to be able to read the comments on videos like these and be able to understand what people are talking about.
@overbuiltautomotive1299
@overbuiltautomotive1299 6 жыл бұрын
so cool to here a young feller is a man all ready be humble sir n keep up the good work brother ;]
@edfederoff2679
@edfederoff2679 6 жыл бұрын
Young man - my salute to you and your grandfather. I'm about to retire from an almost 40 year engineering career - like you - my father taught me to be handy, and he stressed the value of an education as one of the few things in life that once you'd earned it, no one could take it away from you. My childhood dream was to work in the space program - I achieved that (Space Shuttle, JPL, SDI ("Star Wars"), and went on to a second career in medical devices. You are privileged to have at your fingertips the greatest storehouse of information in history - the internet - but you have to process, assimilate, and use it for it to become your knowledge. You're on the right path, and following it diligently is how you will become great. Nurture and grow your curiosity, your thirst, your need for intellectual and physical advancement. Learn to do the things that others can't. Be that nerd - the one that always gets called when one one else has a clue. Improve and polish your communication skills - when you're an accomplished adult, no one will care where you went to school or what your GPA was - they'll judge you by the words you speak and write (acetylene))) and by what you can actually do. Combine this with a kind and gentle character, a healthy sense of humor, and a thick skin, and you'll be as fine a man as you can be. The journey won't be easy, but every life is a struggle - even for those you think "have it all". I wish you the best - I hope that someday when you're about my age, you'll look back and remember this, and think, "that man told me the truth".
@cyberarcc2367
@cyberarcc2367 6 жыл бұрын
Overbuilt automotive and ed federoff thank you so much for those words you sound just like my grandfather. And I will remember these words especially acetylene. :)
@SeanODea25
@SeanODea25 6 жыл бұрын
I also know how to weld, it's a fun hobby
@StephenS-2025
@StephenS-2025 6 жыл бұрын
That's awesome. I've been encouraging my friends' 15 yr old son and he's taking welding in school and really likes it. Its a better future than becoming a My Little Pony. Just saying. 😏
@numberpirate
@numberpirate 4 жыл бұрын
This is the method of welding that the US sent technical advisors to the USSR during world war 2 to show the soviets how to make really good welds on the hulls of the soviets tanks. It increased the durability and decreased the production time of the tanks so that the germans had a really bad time on the eastern front. As an example the T-34's made before the war started were good but once production speed was increased, the T-34s were susceptible to having their hulls crack at the joints between the massive plates. So these tanks were literally cracking apart after being driven only 10 or so kilometers. And if they got hit by a high caliber glancing blow the hull would be ruined due to it cracking along all the seams. Afterwards, both speed and quality increased massively allowing the tank factories to outproduce the Germans by a factor of almost 10.
@dchawk81
@dchawk81 4 жыл бұрын
I wanna see the rotisserie that spun those soviet hulls in a circle.
@jesselee290
@jesselee290 4 жыл бұрын
Nerd alert
@timebert6141
@timebert6141 3 жыл бұрын
Evidently some people have never seen seem welding equipment for straight line runs. Some people call that track welding equipment. Some of that equipment has multiple adjustment points to follow very irregular seams. I have seen subarc welding equipment with a hand held torch. The massive slag blanket and unmelted flux really help to slow the cooling rate in the weld zone and heat affected zone.
@gonefishing2216
@gonefishing2216 3 жыл бұрын
Appreciate the comment, huge fan of ww2, very interesting.
@entity6966
@entity6966 2 жыл бұрын
Imagine helping fucking communists. What a shameful country this is
@sophiewilliams7582
@sophiewilliams7582 10 жыл бұрын
Haha, this takes me back. Spent 9 months as the offsider on the other side of those 4 ft diameter cans knocking off the slag strips with a hammer (point and chisel-point). Steel was 3/4" thick, and usually took 3-4 rotations to fill the gap (was a wider gap) with cap weld on top to finish. Looks like you don't have a problem with slag strips these days. It was 35 years ago for me. Welders were still Lincoln Electric though, but no fancy digital displays. More or less just a knob for volts and a knob for amps. Nice work :)
@naui_diver9290
@naui_diver9290 6 жыл бұрын
(I hate when people do this)
@theLuigiFan0007Productions
@theLuigiFan0007Productions 10 жыл бұрын
Never saw a cleaner weld in my life. That machine is amazing. I may read up on Sub Arc Welding because it seems like a very interesting process.
@tylerhuffaker4617
@tylerhuffaker4617 2 жыл бұрын
Then you are not keeping up ....well your comments is 7 years old .....wait a minute 6 years ago I was operating a tower trolley sub arc that welded 12-16 foot diameter tower sections together and this would have gotten me FIRED!
@69adrummer
@69adrummer 4 жыл бұрын
So... 8 years later, YT recommends a video to me that I A) would never think to look for; B) Something I had NO idea existed; and C) Had too many beers to understand what's going on!! Don't get me wrong, I've dabbled with welding before ...but this...wtf is this sorcery?!?! I think it's pretty cool. I kid around but this stuff IS fascinating to folks like us on the "outside" of these trades!! Pretty cool!
@nagaviper1169
@nagaviper1169 2 ай бұрын
12 years now
@stews7
@stews7 11 жыл бұрын
This is pretty much the same set up they use at the shop I work at. They are trying to set up a flux recovery so they can use it a few times. Awesome videos!!
@manoman0
@manoman0 11 жыл бұрын
I am not a welder, not even close, I'm lucky to apply a screwdriver properly, but I like to watch people do good stuff with tools. Lovely.
@shockt21
@shockt21 10 жыл бұрын
i work in pressure vessel fab shop in the east bay California we use this process all the time for our round and straight seams for the large and small pressure vessels and heat exchangers we build. Awsome and super chill process to run if you know what your doing. Set up is the key for a clean sub arc weld.
@xAZAZELx13
@xAZAZELx13 5 жыл бұрын
12 MILLION views today! Huge thank you to everyone who helped make this milestone possible!
@Jeff-sc1df
@Jeff-sc1df 4 жыл бұрын
You have to wonder how some of these machines get invented......OUTSTANDING
@jackmehoff2363
@jackmehoff2363 4 жыл бұрын
Sometimes, you get a regular guy that absolutely hates the way shit is done and invents a machine to do it so he can get home sooner to drink beer.......and fuck his wife.
@adamrodgers9175
@adamrodgers9175 4 жыл бұрын
Literally what the first person said with a touch of consistency. Same money, less effort.
@spooningwithyourmoma1769
@spooningwithyourmoma1769 4 жыл бұрын
@@jackmehoff2363 basically.
@goathenaition
@goathenaition 4 жыл бұрын
Thomas Edison
@amorag59
@amorag59 4 жыл бұрын
@@goathenaition No, John C Lincoln and James F Lincoln
@MonkeyWithAWrench
@MonkeyWithAWrench 11 жыл бұрын
the flux granules can be reused , but they need to be replenished. they are bits of flux that get melted in the weld puddle in order to form slag that will float out impurities in the steel as well as protect it from oxygen. as for cost effectiveness, the argon is cheaper alone, but the flux is more cost effective as there will be better welds and less porosity. the argon shield is not as effective outside as even a slight breeze will blow away the shielding gas exposing the puddle to oxygen.
@ruthc8407
@ruthc8407 7 жыл бұрын
As someone who learned to slobber-weld in High School, I have to say those are EXCELLENT welds.
@weldingwithravi956
@weldingwithravi956 4 жыл бұрын
Have done that in past. Surely requires a lot of patience and skills. Thanks for sharing
@justinrowles9316
@justinrowles9316 11 жыл бұрын
ive been welding for 10yrs now and thats some cool ass setup. That rig lays a nice bead
@xAZAZELx13
@xAZAZELx13 4 жыл бұрын
13 MILLION views as of today! Thank you to everyone who helped make this possible!
@mushenji
@mushenji 4 жыл бұрын
KZbin is recommending it to everyone. Cool Stuff.
@johnbrown2890
@johnbrown2890 4 жыл бұрын
I remember reading that the engineers working on Apollo in the 60’s had a problem with their welds and finally decided that the automated welder was the problem. So they took it apart and reengineered it. Great strong welds afterward.
@white03Mach1
@white03Mach1 6 жыл бұрын
been doing this type of welding for 40 years, when you've got your act together, things go smoothly, when things go badly.....time for the gouger and grinder
@jesselee290
@jesselee290 4 жыл бұрын
Youve been using an automated welder for 40 years congrats
@monkfry
@monkfry 9 жыл бұрын
Oh Baby, gotta love the SAW! The 2,141,463 hits to date are probably 20 or 30 guys who can't stop watching this vid. Good post!
@facundojp10
@facundojp10 9 жыл бұрын
I'm one of those guys..! And not even a welder myself... Inst. Tech.
@frussell3
@frussell3 9 жыл бұрын
In Ireland this is known as Submerged Arc Welding and according to the steel fixer that attempted to teach me how to arc-weld back in the early 1970s the technique was reputed to have been perfected by a team of welders and engineers at the Haarland and Wolfe ship yard in Belfast (wher Titanic was built) and was used initially to butt weld large sheets of plate steel together to form ship-decks etc. Nice demonstration video.
@diver0129
@diver0129 7 жыл бұрын
Frussell3 It's still used for ship plates. I UT these types of welds. Most are very clean.
@Luckingsworth
@Luckingsworth 7 жыл бұрын
Frussell3 So the same name? What did you think "sub" was short for?
@moefugger
@moefugger 7 жыл бұрын
I X-ray a lot of sub arc welding , I agree , way less repairs then doing it by hand
@davidcampos268
@davidcampos268 6 жыл бұрын
Well I guess it wasn't perfected on the titanic
@mickcarson8504
@mickcarson8504 6 жыл бұрын
I used to do this sort of welding on a tank welding machine back in 1973, welding hot water tank bases. It does a very neat welding and no sparks escaping.
@hellsingdudeman
@hellsingdudeman 6 жыл бұрын
Do this every day on round seams on pressure vessels. Far from perfect, I think its a popular process just because of the sheer amount of metal it can lay down so fast. Alot of ours have to pass x-rays and have a certain amount of imperfection or less. I believe it has a good amount of porosity, but so much is passable. I believe its been around since the 30s, and I wonder how ide never heard of it until i started this job.
@jean-luclabastries5478
@jean-luclabastries5478 2 жыл бұрын
J'ai soudé des cuves pour total,ce procédé est très sains en radio
@lancemciver1971
@lancemciver1971 11 жыл бұрын
I welded Sub-arch for awhile, every wind tower is welded sub-arch. The kitty litter looking stuff is Flux so no shield gas is needed. When I welded we used 2 ,1/8" wire. One at 90º for penetration at 650v 31amps. The trailing wire was 550v 29amps. Trailing was fill and the pretty cap finishing weld. Our tip was set at 1 1/4 inch from the bottom of the crevice. Our average steel thickness was 22mm.
@nathankollander2534
@nathankollander2534 8 жыл бұрын
I've never seen that kind of welding before that's freaking awesome thanks for the video
@Azathoth43
@Azathoth43 8 жыл бұрын
I ran this process back when I worked in a water heater factory. Brings back memories.
@proximap2151
@proximap2151 4 жыл бұрын
Ive never seen this process, very interesting! I'll have to look into this, very cool. Thanks!
@axiglow6777
@axiglow6777 4 жыл бұрын
Sand is there for that the welding doesn't cool down too fast other wise it cracks
@peanuttization
@peanuttization 4 жыл бұрын
@@axiglow6777 ..You are so fucking wrong.......
@ki4glx
@ki4glx 4 жыл бұрын
@@axiglow6777 it is flux not sand
@axiglow6777
@axiglow6777 4 жыл бұрын
@A- k and all casses its there for that the welding doesnt cool down too much
@OnlyTheEd
@OnlyTheEd 11 жыл бұрын
That's awesome! Nice finished weld.
@aandrave
@aandrave 9 жыл бұрын
I'm gonna start dumping kitty litter on my mig welds.
@chrisfricker7025
@chrisfricker7025 5 жыл бұрын
😂😂
@johnbrown2890
@johnbrown2890 4 жыл бұрын
Clean it first or you will get shitty welds
@markrobles4267
@markrobles4267 4 жыл бұрын
These are the two best comments. Got a good chuckle out it. Lol
@dchawk81
@dchawk81 4 жыл бұрын
I think it would work better with my $99 flux core.
@K3Flyguy
@K3Flyguy 4 жыл бұрын
I bet if you got a crate of sparklers and cut em into little pieces and dump em on your electrode you could do even better welds.
@Azathoth43
@Azathoth43 10 жыл бұрын
I ran one of these for a few years when I worked at a water heater factory. Thanks for sharing.
@warrenstemphly5756
@warrenstemphly5756 4 жыл бұрын
Aww, you haven’t aged a day Mr. Video since I last saw you 8 years ago!
@joshua3113
@joshua3113 11 жыл бұрын
I used to do this stuff. Pretty rare type of welding I found. Most welders have no idea what the hell I'm talking about when I tell them about the company I worked at. We made rolls for foundries and also rock crusher rolls that make rocks into powder. The rock crushers were so hard we had to burn the cracks out before we could weld them back up instead of cutting them on a lathe. Interesting work.
@electronicshelpcare
@electronicshelpcare 6 жыл бұрын
very nice video. thanks.
@In_Rem
@In_Rem 4 жыл бұрын
HE IS RUNNING "WAY" OUT SIDE OF PARAMETERS BEING SEMI AUTOMATIC LIKE THAT YOU SHOULD HAVE HAD A MUCH MORE UNIFORM WELD, I COULD DO BETTER FREEHAND WITH DUAL SHIELD OR EVEN CORE SHIELD 6. IF I WERE RUNNING YOUR WELDER, I WOULD HAVE THE INCHES PER MINUTE, VOLTAGE , AND AMPERAGE SO DIALED IN YOU WOULD ONLY SEE A DIME HEIGHTH AND WIDTH WELD WITH PERFECT UNIFORMTY
@noahstang
@noahstang 3 жыл бұрын
@@In_Rem shut up bro and just watch the video, you couldn’t do Jack shit
@In_Rem
@In_Rem 3 жыл бұрын
@@noahstang u dont even know what parameters are
@noahstang
@noahstang 3 жыл бұрын
@@In_Rem dont really give a fuck tbh :)
@shahdostwelder2117
@shahdostwelder2117 2 жыл бұрын
Watch my videos
@lancemciver1971
@lancemciver1971 11 жыл бұрын
He's welding the outside "gert" seam. On wind towers it has a 30% bevel and a 5mm flush spot. You would also stand in the inside and weld the inside gert seam. We used 2, 1/4 wire Lincoln welders.
@TheCort1971
@TheCort1971 4 жыл бұрын
you ought to see the long seems process.... five big wires. ran by 7 powerwave welders. we sub arc the ID with four wires and the OD with five wires. we make the PIPE
@xdavey1
@xdavey1 12 жыл бұрын
One company I worked for bought a new lincoln sub-arc machine and they came in to show us how to use it properly. I am a die hard miller fan but I have to give it to lincoln for doing that.
@maxbrazil3712
@maxbrazil3712 6 жыл бұрын
There's an unusual beauty to welding.
@SaudiGameplay
@SaudiGameplay 5 жыл бұрын
Its called satisfaction
@squidduck
@squidduck 11 жыл бұрын
wound up here after trying to find something on air powered flux vacuum because apparently I am installing one on my sub arc tomorrow... not alot of sub arc videos on you tube... thanks for posting it...
@xAZAZELx13
@xAZAZELx13 9 жыл бұрын
This video just passed 2 MILLION views! I can't believe it! Thank you to everyone who made this possible! You people are awesome!
@nickbruns4154
@nickbruns4154 9 жыл бұрын
+JgHaverty It's flux. Protects the weld joint from the atmosphere while it cools
@hyperhektor7733
@hyperhektor7733 4 жыл бұрын
12.887.428 views, could you retire yet? (i hope yt ads where activated xD)
@testarossa5150
@testarossa5150 11 жыл бұрын
SAWs are awesome. We have one of those at the school I go to. I like how they use bolt cutters for their mig pliers and the slag is nothing short of epic.
@KhanggiTanka
@KhanggiTanka 8 жыл бұрын
I have heard about sub arc welding but i have never seen it. that makes a very neat weld
@rifkyfauzi3976
@rifkyfauzi3976 6 жыл бұрын
Ngarti emang?
@maritimefreak9241
@maritimefreak9241 5 жыл бұрын
Yes, unlike manual welding, it produces high quality weldments wherever NDT is required.
@timeaczene4369
@timeaczene4369 3 жыл бұрын
Ettől kézzel szebbet csinálok
@MrBobcat975
@MrBobcat975 12 жыл бұрын
When I used to repair welders I had to replace a transformer on a 1500amp Lincoln welder used for SAW. After the repair I wanted to make sure everything was working as it should so I went to the factory where it was installed. The operator was joining two 1" I-beams and was running around 1000amps. I had never seen SAW before just MIG and TIG so I was expecting to get a nice sun tan. I put on my welding helmet and stood back a few feet. Needless to say I got a few laughs at my expense.
@not.bueno_
@not.bueno_ 4 жыл бұрын
1:49 N I C E 👌
@noahstang
@noahstang 3 жыл бұрын
Yessir
@not.bueno_
@not.bueno_ 3 жыл бұрын
@@noahstang 😳
@not.bueno_
@not.bueno_ 3 жыл бұрын
13M views and 8 years later and hearted it
@crotchetybob
@crotchetybob 12 жыл бұрын
Car exhaust is CO. Carbon monoxide. It is not the same as shielding gas. This process uses an agglomerated flux and a solid wire. The flux, which looks like sand, acts as the shielding gas, much like the flux in SMAW. So no gas is needed.
@forgottenalex
@forgottenalex 8 жыл бұрын
I watch one Friction welding video and suddenly my KZbin looks like a mechanic's instruction guidebook
@stuka97
@stuka97 2 ай бұрын
Thats a nice looking weld.
@xAZAZELx13
@xAZAZELx13 10 жыл бұрын
800,000 views and going strong. I never thought it would get over 1000!
@MadMetalShop
@MadMetalShop 10 жыл бұрын
Good stuff! We just got three new miller pulse mig machines for alum. Damn I'm gonna be outta a job here soon that's all I will say lol.
@MadMetalShop
@MadMetalShop 10 жыл бұрын
It can be a bitch/finicky sometimes depending on how it's prepped. Our shit is pretty clean so we don't even etch the oxidation off we just go right to welding. The new machines make it so much nicer and smoother. It's very fast, hot and bright as hell! You'll flash burn yourself in the matter of only a couple min. Literally.
@MadMetalShop
@MadMetalShop 10 жыл бұрын
A lot of the 1/4 to 1/2 we weld we run around 24v at around 200 amps. The old standard push pull machines would do the same but at 26v and with lots of spatter. so these new machines will weld the same thickness with better quality using less power :-) 100% duty cycle.
@MadMetalShop
@MadMetalShop 10 жыл бұрын
Well it comes at a price. These are about 15k$ machines. Not cheap at all! Funny thing is the power unit is only like 60 pounds and the feeder is like 30 or less lol. Big power in a tinny arse package :-)
@MadMetalShop
@MadMetalShop 10 жыл бұрын
I'm sure you seen the newer miller product line. Everything is micro chips and computer boards now. No big several hundo pound machines. Even the plasma cutters rated for 5/8 are suit case size now.
@davidrichards8639
@davidrichards8639 10 жыл бұрын
What a great process, not seen that often today only in heavy industry or shipbuilding. In the right application no other process can compete with its deposition and quality, just a pain with the flux and slag.
@phil9398
@phil9398 5 жыл бұрын
I miss sub arc welding. Did a lot of bridges in the early 80's with it.
@Largewhiteguy1
@Largewhiteguy1 11 жыл бұрын
Actually, Tank builders are using sub arc to weld horizontal round seams, using a nylon or canvas belt on rollers positioned about an inch of so below the seam to catch the flux and allow it to accumulate above the wire and arc, therefore submerging the arc. It makes really nice welds even in this position and if you are careful not to blow through thinner material, can do in 3 hours what would take 3 welders 2 days to complete, and do it with very high weld purity.
@xAZAZELx13
@xAZAZELx13 9 жыл бұрын
3 MILLION views! Huge thank you to the community for making this milestone possible!
@farukhossain2970
@farukhossain2970 8 жыл бұрын
wow
@adiflod5226
@adiflod5226 8 жыл бұрын
Shahadat Hossain dkkcckkvkkc
@sipho.tography
@sipho.tography 7 жыл бұрын
8 million now lol
@opiwaran354
@opiwaran354 7 жыл бұрын
8.1 you mean
@seanthebaptist6757
@seanthebaptist6757 7 жыл бұрын
8.5
@wraith511802003
@wraith511802003 8 жыл бұрын
That machine does some really smooth nice wields..
@xAZAZELx13
@xAZAZELx13 8 жыл бұрын
Passed 5 MILLION views! Big thanks to everyone who helped make that possible! I honestly can't believe it!
@brendanh8978
@brendanh8978 8 жыл бұрын
xAZAZELx13 why not monetize the video and get some money out of it?
@TimReeve93
@TimReeve93 8 жыл бұрын
+Colonel Angus Nice idea for the guy but you really need a lesson in how advertising works, don't set someone up to fall without knowing what goes on first.
@legalman2891
@legalman2891 8 жыл бұрын
+TimReeve93 ? ? ? ? ?
@thenameismagoo
@thenameismagoo 12 жыл бұрын
That's neat, a fill and cap all done nice and clean.
@douro20
@douro20 9 жыл бұрын
Lincoln Power Wave power supplies are possibly as sophisticated as they get. The software is so flexible as far as waveform control and process analysis are concerned that they actually use these power supplies for welding research and development.
@KingHalbatorix
@KingHalbatorix 7 жыл бұрын
douro20 but can it run doom
@douro20
@douro20 10 жыл бұрын
That is one of the most advanced welding power supplies available, if not the most advanced.
@douro20
@douro20 10 жыл бұрын
The unit which provides the welding current.
@xAZAZELx13
@xAZAZELx13 9 жыл бұрын
2.5 MILLION views! Thank you all for making this possible! That's 500,000 views in under six months! Huge thanks to all the people of the world for all your views, ratings, and comments!
@moodyplus
@moodyplus 9 жыл бұрын
+xAZAZELx13 *HIGH 5^*
@justynsweeting
@justynsweeting 9 жыл бұрын
+xAZAZELx13 3.1 million...
@jonathanvillela
@jonathanvillela 9 жыл бұрын
I know I'm not supposed to ask this, but with your experience how much cash do you make. can u make more money. with tig? no trolling
@alekram8085
@alekram8085 8 жыл бұрын
4,015,553 jejeje good video man!!
@jimscobie6646
@jimscobie6646 8 жыл бұрын
xAZAZELx13 6.1 million views? it just doesn't seem like the kind of video that many people would watch. lol
@jamescosta1174
@jamescosta1174 Жыл бұрын
Please make more of this. Coating if you can also!
@Chrixemon
@Chrixemon 4 жыл бұрын
Is there any risk of UV rays while doing this? I’m assuming not since there’s no light but I’ve never seen this before and I’m a welder 😅
@kazuma7324
@kazuma7324 4 жыл бұрын
There's a risk of uv rays
@knobsdialsandbuttons
@knobsdialsandbuttons 2 жыл бұрын
Perfect looking weld 💥
@lancemciver1971
@lancemciver1971 9 жыл бұрын
The "kitty litter" flux lets impurities rise and insulate the weld so it cools slow:-)
@tdbsnr
@tdbsnr 7 жыл бұрын
That answers the questions in my head, thanks.
@ryanthorpe7194
@ryanthorpe7194 7 жыл бұрын
Thanks for the answer!
@jaelkibui1944
@jaelkibui1944 6 жыл бұрын
Thank you for the explanation =)
@starwars910
@starwars910 4 жыл бұрын
H3R3T1C yea it’s kind of interesting they posted this comment not knowing the actual use.
@amorag59
@amorag59 4 жыл бұрын
@@MFKR696 Thank you for that correction, it bothers me that the least informed out there are the most confident when they speak. I used to work at Lincoln Electric in Euclid Ohio and loved seeing these massive pipe welding machines in action!
@xdavey1
@xdavey1 12 жыл бұрын
lots of things can cause pin holes. you can use a flux core wire with the SAW process and it will give you a better chance of obtaining fusion and less of a chance of contamination. As long as the metal is clean a solid wire can be used with the SAW process. Using the FCAW process with a argon/co2 back up is an excellent welding process. SAW is great for long welds in the flat position but FCAW is much more versitile.
@jackmcslay
@jackmcslay 8 жыл бұрын
Interesting, I wonder if this thing could be strapped to a moving arm to make a rudimentary metal 3d printer
@samuelscott7646
@samuelscott7646 8 жыл бұрын
Jack Mcslay large 3D printer
@PixelLife101
@PixelLife101 8 жыл бұрын
It's better to do that with MIG or TIG welding. Also for large constructions it's easier to just cast the metal rather than '3d print' it.
@silverbooger
@silverbooger 12 жыл бұрын
Wow that's a pretty cool welding process.
@truantray
@truantray 9 жыл бұрын
Now I can weld my cats litter box.
@thebobhannah
@thebobhannah 9 жыл бұрын
+truantray Just be sure the cat is inside when you do!
@nicatsireliyev1357
@nicatsireliyev1357 8 жыл бұрын
okleydokley
@palashalam2556
@palashalam2556 7 жыл бұрын
Sunshine_water x
@marijamagerovska1647
@marijamagerovska1647 7 жыл бұрын
Member the. K. N
@gobindahalder1803
@gobindahalder1803 7 жыл бұрын
Thank you sir.... Book se concept clear nehi huaa tha.... Aab concept clear.
@pratikdeshpande2898
@pratikdeshpande2898 7 жыл бұрын
Thanks for the video. Got clear idea how it actually works.
@iqbalkhan3259
@iqbalkhan3259 7 жыл бұрын
Pratik Deshpande I'm
@RalleBerlin
@RalleBerlin 2 жыл бұрын
I am also a submerged arc welder myself. I mostly welded with 3 welding wires/heads.
@MJ-pi9mi
@MJ-pi9mi 4 жыл бұрын
Those who have this in recommended in 2020
@solar_sailor9995
@solar_sailor9995 4 жыл бұрын
Yep
@Teddy_Bass
@Teddy_Bass 9 жыл бұрын
3 million views, impressive. Good to see there is interest out there
@jjames5928
@jjames5928 4 жыл бұрын
Thays how we used to weld up cable spools on a B&E drag line
@MadMax-yq9ix
@MadMax-yq9ix 8 жыл бұрын
That weld looks amazing.
@jaijudo6209
@jaijudo6209 8 жыл бұрын
damn I'm amazed at that and I've been welding since 08 and never seen nothing like this :/
@Bluswede
@Bluswede 7 жыл бұрын
It's a common practice in heavy industrial welding...it was patented many moons ago in 1935. Used in joining thick plates and piping that can be rotated as is shown here.
@jakobsime4190
@jakobsime4190 7 жыл бұрын
What's that profile picture
@EarthMurph
@EarthMurph 6 жыл бұрын
Wow never knew such tech existed. Thank you!
@DumbCarGuy
@DumbCarGuy 9 жыл бұрын
Is that suppose to impress me? Well it did. Great job.
@neilreid9005
@neilreid9005 7 жыл бұрын
Gorgeous bead. Definitely impressed.
@pauljackson2126
@pauljackson2126 4 жыл бұрын
I know this is a very dope welding technique, but there's one comment for the reading on that display at 0:06 1:12 1:48 NICE
@chasjohn2723
@chasjohn2723 9 жыл бұрын
I recently saw this process at a fab shop. 42" .750 wall pipe, 2 welders made the root pass in about an hour. They said it would require another 6~7 hours for 2 welders to complete. They transferred the pipe over to the SAW machine and said it would take an hour to complete. You do the math.
@jakobwh123
@jakobwh123 4 жыл бұрын
The KZbin algorithm back at it again with the old videos...
@wongkexing3342
@wongkexing3342 4 жыл бұрын
This kind of weld is extremely very neat & lasting for heavy industrial use
@sarbjitsingh-pe5bm
@sarbjitsingh-pe5bm 4 жыл бұрын
I have 8 years of experience of this type of welding with single, double and four lines simultaneously
@charadremur333
@charadremur333 4 жыл бұрын
How mutch power does one draw? Is it a normal welder?
@sarbjitsingh-pe5bm
@sarbjitsingh-pe5bm 4 жыл бұрын
Normal welding on lincon wire 4.0 610 amperes and 30/32 volts Also depends on material
@sicsempertyrannis6851
@sicsempertyrannis6851 4 жыл бұрын
@@sarbjitsingh-pe5bm that is the output. He asked how much power it draws, which i assume as in how much the machine uses.
@terencedsouza2885
@terencedsouza2885 4 жыл бұрын
@@sicsempertyrannis6851 just multiply current by voltage and Bam you got your answer , according to the reply stated above total power is 19520 watts.
@justiceforsethrichwwg1wga160
@justiceforsethrichwwg1wga160 5 жыл бұрын
Those are some pretty welds!
@kirkpennock2997
@kirkpennock2997 7 жыл бұрын
wish my welds looked that good.
@sephangelo4603
@sephangelo4603 7 жыл бұрын
Shipyard welders can get welds like that by connecting AC buzz boxes in parallel.
@nadetteloretchokosseu9166
@nadetteloretchokosseu9166 7 жыл бұрын
I woking in the Cameroon shipyard I am the best welder at this process
@nikosadie
@nikosadie 4 жыл бұрын
That is one very impressive weld!!!!
@maggs131
@maggs131 6 жыл бұрын
Harbor freight has one of those for 49.99
@noreason2701
@noreason2701 6 жыл бұрын
maggs131 harbor freight sells cheap Chinese junk
@Ytalo8282
@Ytalo8282 6 жыл бұрын
muito bom parabéns
@waynekennedy2096
@waynekennedy2096 6 жыл бұрын
Don't buy ANYTHING from Harbor Freight. I have bought a few thinbgs there and every-time i did it would break.
@maggs131
@maggs131 6 жыл бұрын
Joseph Underwood i know its sad but its really funny to
@noreason2701
@noreason2701 6 жыл бұрын
Joseph Underwood it's not a joke. Fuckwit.
@humans4targets2
@humans4targets2 12 жыл бұрын
Man that thing does an awesome weld job, very cool
@makslol1
@makslol1 10 жыл бұрын
What kind off sorcery is this?
@HeadakusMaximus
@HeadakusMaximus 10 жыл бұрын
That is exactly what I was going to post! Good thing I read the comments first.
@ronallan8680
@ronallan8680 8 жыл бұрын
Really Cool welding you've done there mate!
@JonBruce-BlueDev
@JonBruce-BlueDev 10 жыл бұрын
That is the most beautiful weld...
@lemonsnap8
@lemonsnap8 10 жыл бұрын
that is a beautiful weld
@luciusirving5926
@luciusirving5926 10 жыл бұрын
You can get beautiful welds with TIG, too.
@RangieNZ
@RangieNZ 10 жыл бұрын
Luis Moreno The deposition rate is probably a little lower with TIG though! :)
@Valient6
@Valient6 9 жыл бұрын
Jon Bruce spray arc leaves the same bead by hand .
@obfuscated3090
@obfuscated3090 6 жыл бұрын
Orbital welding on jet engine components is even prettier.
@leadstring66
@leadstring66 12 жыл бұрын
i work in the VCS sub program, we use something similar to this. they are not perfect and its a nasty process if you have to remove the weld and do it by hand, but it cuts down the time significantly building a submarine.
@JahanZeb1976
@JahanZeb1976 10 жыл бұрын
Great video friend. Very nice welding.
@gopenbiswas3049
@gopenbiswas3049 7 жыл бұрын
LearningZone Very Very Good welding.
@lannyfullerj3852
@lannyfullerj3852 7 жыл бұрын
LearningZone the computer was set so all he done was making sure there isnt no flaw or mistake in programming if it was their first machine . in all cool video
@lannyfullerj3852
@lannyfullerj3852 7 жыл бұрын
LearningZone just saying lol 👍 cool 🎥
@sidewaysaction9983
@sidewaysaction9983 6 жыл бұрын
LearningZone wrong, nice settings.
@정남-x6d
@정남-x6d 6 жыл бұрын
,
@xdavey1
@xdavey1 12 жыл бұрын
yea, it's a cool vid. I have done some SAW before but never on pipe with a rotator in the field. I was actually curious about how you recover the unused flux. Is it just some type of hopper set up on the back side of the pipe?
@africanelectron751
@africanelectron751 10 жыл бұрын
Amazing how clean the whole process is! Do you reuse the excess flux?
@africanelectron751
@africanelectron751 10 жыл бұрын
Thanks dude!!
@africanelectron751
@africanelectron751 10 жыл бұрын
Im curious, is there any shielding/flux on the inside of the pipe?
@dougankrum3328
@dougankrum3328 10 жыл бұрын
Some Sub-Arc machines have vacuum cleaner hose that sucks up the non-fused flux and returns it to the supply hopper.
@SoEpicreviews
@SoEpicreviews 10 жыл бұрын
they do have some sub-arc pipe machine where i work that does inside and outside shielding /flux but its spiral butt weld
@dennismadigan2023
@dennismadigan2023 6 жыл бұрын
Yes
@AgentPothead
@AgentPothead 17 күн бұрын
I'm not entirely sure how I got to this part of youtube, but I'm on board.
@TheRealWadeW
@TheRealWadeW 9 жыл бұрын
When I googled sexy, this video popped up lol
@nils1966
@nils1966 9 жыл бұрын
+MrMasterMarksman because this IS sexy
@Bluswede
@Bluswede 7 жыл бұрын
Got THAT right!
@MrWelder31
@MrWelder31 12 жыл бұрын
have an esab at work, two people run it. the old man hates it, wants a lincoln back. young runs it, we spend all day at x-ray digging out slag. experience helps.
@average1615
@average1615 4 жыл бұрын
You have to wonder how youtube recommends this in 2020🥴🤯
@МишаМишин-л6н
@МишаМишин-л6н 6 жыл бұрын
Классный аппарат . У меня правда шов идеально гладкой при ручной сварке получается,а у него чешуйки видны)
@joshuakiele3181
@joshuakiele3181 4 жыл бұрын
Seen something like this before...building Navy ships.
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