Subaru Impreza GC8 sill replacement part 1 cutting.

In this video I cut the rotten sills off of my Subaru and prep for replacement. I use a dormer spot weld drill and a grinder with a 1mm cutting disc. I start by drilling the welds and then doing gentle cuts to prevent hacking the inner sill.
This isn’t expert bodywork and I don’t pretend to know. It’s merely for tidy up and to pass an MOT. Hopefully it will be nearly as good as original when done.
Enjoy.
#subaruimpreza #fabrication #carbodyrepair

[@kayakerAllen]

Helpful vid. Got to do the same on my gc8 soon. Good to get a bit of insight

[@BurnedOutGarage]

Glad it’s useful, hopefully some more updates coming soon.

[@jamesward5721]

As subaru sills go, those are not very rusty - the inner sill can be in absolute bits too & the ends can be destroyed across to the main chassis - regarding drilling the spot welds on the sill seam, they're unusually weak & can be run off with an air-hammer without drilling usually - saves a good bit of time. :-)

[@adnanlatif1722]

Excellent work where is your work shop

[@BurnedOutGarage]

Southern UK mate.