Suzuki RMX250 Rebuild Ep.8 (how to engine build part 1)

This is my 1999 Suzuki RMX250 dirt bike that I'm rebuilding to be a road legal rm250 replica! In this episode I start the process of completely rebuilding the 2 stroke engine after I discovered it had a blown crank bearing in the last episode.
Here are some links to the schematics that I used. Torque specs are from a workshop/owners manual which are still available at Suzuki dealers.
Transmission schematic
www.mickhone.c...
Crank case schematic (tells you where each length bolt belongs)
www.mickhone.c...
Shifting mechanism schematic (applys to shift forks and drum in this episode)
www.mickhone.c...

[@ryantaft1757]

You have no idea how happy I am to have found this video. Thank you!

[@jackkellybuilds]

Glad I could help!

[@bradmaxey1260]

This will be very helpful for my Rmx250 rebuild!

[@jackkellybuilds]

good to hear mate, thanks for watching

[@ashephard3]

Mate these vids are on point. Thanks!

[@jackkellybuilds]

thanks mate, glad you like them

[@MarcelMartinss]

Many thanks !

[@jackkellybuilds]

You are welcome!

[@villiamo3861]

Excellent vid - thanks for taking the time and trouble to film it while doing it & explaining so well what you're doing.

[@jackkellybuilds]

no problem mate, glad it was helpful!

[@lotussuperseven6239]

Жду продолжения...

[@jackkellybuilds]

thank you for watching

[@SE_Enduro]

Such an inspiration #king

[@jackkellybuilds]

bless up

[@torus90]

Cheers bro

[@jackkellybuilds]

no problem mate!

[@justinbenz6824]

Big fan

[@jackkellybuilds]

appreciate it man

[@pedrofernando176]

👍🤙

[@craigchamberlain8131]

Awesome video very informative

[@jackkellybuilds]

Glad it was helpful!

[@roocrew86]

Awesome man Well done

[@jackkellybuilds]

Thanks a lot!

[@isaachewett9662]

Clean 😍

[@jackkellybuilds]

Thanks son

[@mr.channel6467]

I wonder if you ever had a problem with some of the smaller bearings being able to fall back out after installation

[@jackkellybuilds]

ive never had the issue because they're such a tight fit its unlikely

[@Rich2wheels]

I just picked up a 98 canadian rmx . Any ideas of plastics I can get for it? Did you use rm plastics?

[@jackkellybuilds]

im not sure if our year model RMX's are the same as the us RMX's are different but yes I used Rm plastics from the same year as my rex

[@kdscshdvcl]

Love the vids mate good shit 🤙

[@jackkellybuilds]

Thanks man

[@anythingwithwheels300]

Where do you find the components for this

[@jackkellybuilds]

ebay, local bearing shop, local suzuki dealer

[@user-nl1dk6wo7x]

What did you do to clean the case?

[@jackkellybuilds]

Vapor blasting/hydro blasting