Testing the BIG Boring Bar | Shop Made Tools

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Cutting Edge Engineering Australia

Cutting Edge Engineering Australia

Күн бұрын

Пікірлер: 987
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Let us know how do you think this boring bar performed!? And here's the build video if you missed it: kzbin.info/www/bejne/rpuxeZ2gltOYnsU 😎👍 Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au
@jetranger47
@jetranger47 3 жыл бұрын
"BIG Boring Bar??? Is that a euphemism for something?
@vlady8me
@vlady8me 3 жыл бұрын
Before i watch the big boring bar i must ask you both Please get a colonoscopy.
@mp6756
@mp6756 3 жыл бұрын
Damn that bar is a beastly tool! The light cut was cutting freely enough to reveal the structural makeup of the stock. The lathe is also a ridged ass machine tool. Being able to stick the bar 600mm and leave a finish like that is fantastic.
@wtfbuddy1
@wtfbuddy1 3 жыл бұрын
You are now a Tool Maker - Good job and nice video work by the misses. Cheers 🍺🍺
@maggs131
@maggs131 3 жыл бұрын
Eat your heart out fireball 👍
@nviduumde3497
@nviduumde3497 3 жыл бұрын
Even though you weren't comfortable to do the first test on camera, it shows once again, what kind of skill, knowledge and feel you have for your craft. It is a joy to watch these videos. Thank you for making and sharing these videos, guys.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Cheers mate thanks for the support
@jakedevries1455
@jakedevries1455 3 жыл бұрын
Yeah they are a true joy to watch, it's so satisfying watching something get made from a lump of steel
@TomokosEnterprize
@TomokosEnterprize 3 жыл бұрын
He really shines on his craft. No mistaking that at all eh.
@jonathanfenne4948
@jonathanfenne4948 3 жыл бұрын
As an ex Cincinnati Machine Tools Dev Engineer, I'm very impressed with the boring bar, and general stiffness of the lathe. I relive my machining days through this channel! Great stuff.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
awesome mate glad you enjoy the vids
@boondocker7964
@boondocker7964 3 жыл бұрын
We all are reliving the chips we took.
@spencerjhog4429
@spencerjhog4429 3 жыл бұрын
Awesome to see a fellow veteran of the "Mill" on the site. This guy has some serious skills! Retired now but still enjoy seeing big chips being made. I sold everything from an Arrow VMC, 30V's to 3 spindle 5axis with 3X100hp 10k spindles. This chap could give a T50 a workout.
@bigdave6447
@bigdave6447 2 жыл бұрын
That's why you're an ex. You can't be serious, I was falling asleep at his cutting speed! 80 rpm my old record player turned 78 rpm. With all that tool hang out 600mil's ,you'd need all that mass. Tell me I'm wrong!
@cheatinggravity173
@cheatinggravity173 2 жыл бұрын
@@bigdave6447awww, cutting edge engineering looks like you have a stalker... with no actual content on his own channel so that people can critique his stuff 🤣 Hey dave let's see your work so you can make everybody look like fools!
@michaelcothran4064
@michaelcothran4064 3 жыл бұрын
Just a heads up, when I've made extended bars I solved minor deflection issues by drill & tap back end of bar & added weights, also helped with vibration in heavier cuts, great show Kurtis!!!
@G58
@G58 3 жыл бұрын
That’s pretty much how we used to do it at the Rolls Royce Experimental Works in Derby back in the ‘70s. The bigger the bar the better. More mass equals more stability. Small steady cuts. What you’re looking to avoid is vibration in the bar and the work. Both can play on each other. I remember one of my worst experiences was boring large diameter blade rings at the main works on nights. Those things used to squeal like banshees! The only thing worse grinding in the shop nest door. Thank you for sharing
@QuakerJT
@QuakerJT 3 жыл бұрын
Nobody mentions it very often, but kudos to the one who does the camera work in your videos (not just this one). Very well done.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thank you 😊
@neilfairless4589
@neilfairless4589 3 жыл бұрын
Wish i was experienced enough to suggest something but i have no clue, i just like what you do Kurtis.
@johnd499
@johnd499 3 жыл бұрын
The deflection upon reflection is perfection lol
@francisschweitzer8431
@francisschweitzer8431 3 жыл бұрын
Well he indicated for load deflection. I was curious about horizontal deflection away from machine center…. All that bulk trying to lean the carriage front end….down.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
😂 10/10 for this comment
@zachaliles
@zachaliles 3 жыл бұрын
The angle of the dangle is directly proportional to the heat of the meat.
@stevenr8606
@stevenr8606 3 жыл бұрын
👍⬆️ 🍌 🙎‍♂️
@andrewmicas4327
@andrewmicas4327 3 жыл бұрын
@@zachaliles Gosh that's an old one, I that in the 1960's.
@johnquinn3899
@johnquinn3899 3 жыл бұрын
Fantastic all the way around !! I wouldn’t have a project on my 10” lathe that large, but your demonstration is so detailed I could make one on a smaller scale. Great narrative, camera angles, and fun with Security- thank you.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Awesome mate thanks for watching
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
That was really interesting, especially the bit about measuring the tool post deflection. It puts a perspective on things.
@mick_0359
@mick_0359 3 жыл бұрын
A true perfectionist doing extensive testing which is the responsible thing to do...it’s the only way to guarantee your product so you can be 100% confident that it works...great job Kurtis
@scotttipps8155
@scotttipps8155 3 жыл бұрын
You don't have to explain yourself on here mate. Most of these keyboard commandos have never even laid eyes on a lathe much less ran any piece of machinery. You do you bro, your knowledge and skill will always outshine the naysayers. Cheers mate.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate cheers for that 😎👍
@ccengineer5902
@ccengineer5902 3 жыл бұрын
I think self affirmation is important, but this is a bit much. Assumptions lead to bad decisions. Advice can be helpful at times.
@markfryer9880
@markfryer9880 3 жыл бұрын
@@ccengineer5902 And sometimes another tradie from a different trade can suggest something from their own experience.
@danielstellmon5330
@danielstellmon5330 3 жыл бұрын
As a machine shop you are correct, as a KZbin channel CCE needs those keyword commandos for views. Best case scenario CEE educates the viewers, worst case, well a view is a view :shrug:
@ingelboender
@ingelboender 3 жыл бұрын
Didn't expect the test footage this quick. This is a nice surprise! 👍👍
@michaelwildman2587
@michaelwildman2587 2 жыл бұрын
Very nice. We had a big bar where i worked in w.a. for BHE rebuilding hydraulic cylinders. We used a boring bar which needed the toolpost to be removed and bolted down on the toolpost mount. Bar was approximately 1.4m long. Only 110mm diameter. We used 16mm left hand turning tools and found the TNMG .8 RAD inserts to be very good. We used to spin job at 120rpm 2mm depth and .4 feed let the tool bite down and stay down. This was used when boring out front strut rods on the 797 dumpys. That material looks very soft which will be harder to control chips. Coolant will help making the chips more brittle and get a better chips.
@johnyoungquist6540
@johnyoungquist6540 3 жыл бұрын
Clearly an essential tool for a big lathe with big workpieces. I never seen one this size commercially available but I have never looked. I have a 2 inch diameter, 18 inch long bar that I thought was big. Nice to have the raw material around to build such a monster when you need it. I don't have any cutting tools that I need a crane to lift. Very interesting as usual. Nice job.
@svaserduk
@svaserduk 3 жыл бұрын
I solved the problem with the vibration of the boring bar using a counterweight also fixed in the tool holder, the length and weight are selected empirically.
@hl8256
@hl8256 3 жыл бұрын
I'd have given a kidney to hang out, sweep floors , clean machines and watch and learn in a shop like this when I was younger
@trevorvanbremen4718
@trevorvanbremen4718 3 жыл бұрын
Kidney??? You mean LIVER right?? From all the 'alcohol abuse'?
@michaeltrilck5680
@michaeltrilck5680 3 жыл бұрын
Hi HL! At 1980, i was an apprentice,(after professional school) the old Machinists are showing me nothing, only where the chip shovel and hal broom to find onself... A very hard first 1/2 Year, to serve the old men, to maintain all the machines, to sharpen the drill bits, lathe chisel, boring bar bits and so on AND : "Get Coffee, Boy!!!" . Later i was alouwed to work on a machine... Wrong cutting values: "Clean up shop floor, boy!" Broke a little Drillbit or tap: SLAPSTICK and "Clean up machine, Shop floor, stupid son of a bitch!" That was hard, i was only 16. Than 2,5 YEARS along an uphill battle of recognition. Than the old man became more approachable... Now and then a pat of the sholder and a little smile from them, the have showed me more and more... I got respect for diligence... Now I'm over 40 years at shop floors... Have worked on conventional machines, NC-/CNC-Machines(puch card, ticker tape, Floppy disc, CD ROM, online, shop - floor - programs created by myself a. s. o.) Have see'n many companies(some of them are gone)Now i am the BEASTY DAMNED OLD! That's the way it goes... Sometimes... 😉
@Alltakenbla
@Alltakenbla 3 жыл бұрын
Yip. Thats no bullshit talk right there.
@hughobrien4139
@hughobrien4139 3 жыл бұрын
That’s just about how I got my first job in a machine shop. Worked for peanuts and abused my liver to drown the sorrows of harsh corrects either by the work itself or the shop foreman who worked equally as hard to make sure I was learning correctly. Loved it. Kept my young family fed and served me well
@finnaustin4002
@finnaustin4002 2 жыл бұрын
The apprenticeships are a bit easier now days, but still lots of learning to be done
@ZENMASTERME1
@ZENMASTERME1 3 жыл бұрын
This is very serendipitous, I was just binge watching Cutting Edge Engineering Australia videos when I got my notification from this epic channel! 👍🏽 🐕
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks for having notifications on and supporting the channel
@ElmerJFudd-oi9kj
@ElmerJFudd-oi9kj 3 жыл бұрын
Welcome to the club.
@Woodie-xq1ew
@Woodie-xq1ew 3 жыл бұрын
As someone who knows very little about machining and lathe work, a video on the different kinds of inserts and when you would typically use them would be very interesting
@rockridgewoodshop
@rockridgewoodshop 3 жыл бұрын
I was thinking the same thing. I looked up the different inserts and it's a bit confusing. Also, it seems like they make more insert types for the bigger tool holders than they do for the smaller lathes.
@xkblxcripple
@xkblxcripple 3 жыл бұрын
@@rockridgewoodshop With smaller lathes I usually ground my own tools out of HHS square bar or carbide blanks, Inserts were pretty deer and I'd rather hone a piece of HSS over buying so many inserts.
@frick566
@frick566 3 жыл бұрын
Great answer on the deflection question!...and your "answers" to help with the deflection problem is spot on!
@robbbranche
@robbbranche 3 жыл бұрын
This is a precision made tool....there was never a doubt! And judging by the outtakes we can assume it was a test!! Brilliant work Sir! Hi Karen! Hey there Homeless!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
hey mate 😂 the testing tested my talking 🤣
@davidmotoman4956
@davidmotoman4956 3 жыл бұрын
well that answered my question Kurtis. It works very well for something so large. Well done. Thank you for taking us all on the journey mate.
@markspeller5722
@markspeller5722 3 жыл бұрын
Love this channel, thanks to Karen and Kurtis for taking the time and of course Karl for keeping it all going. 👍
@Ninoy2059
@Ninoy2059 7 ай бұрын
I am 100% sure you were confident of this test to be successful. Considering the vast amount of experience and knowledge you have build over the years. However, your additional tweaks, are essential. Keep the good work. We love to see more videos of your work and talent. Job well done mate.
@SimonCoates
@SimonCoates 3 жыл бұрын
Her: "What you watching???" Me: "Another boring video on KZbin" Her: "You're sad" Sad?... She doesn't realise how happy I am 😂
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
At least you didn't say "Kurtis playing with his big bar" 😂👍
@SimonCoates
@SimonCoates 3 жыл бұрын
@@CuttingEdgeEngineering LOL - I don't know what scares me the most: the length or the girth 😂
@chrishartley1210
@chrishartley1210 3 жыл бұрын
I'm going to a boring bar soon but other nights it's quite lively. Might even get nicely cut. Correction, there's a wedding party so there's a bit of a buzz. Quite noisy but very little chatter.
@garymurt9112
@garymurt9112 3 жыл бұрын
This is exciting compared to one channel I watch, Ingalls stage coach. He did a complete buggy restoration and a couple videos was him sanding the coach. He does museum quality restoration.
@markfryer9880
@markfryer9880 3 жыл бұрын
@@garymurt9112 I watched his Borax Wagon series last year (I think, Melbourne has been in Lockdown for so long time is elastic). He does some amazing work and it is good that he is recording it for other people to use as a reference material.
@oldblue3406
@oldblue3406 3 жыл бұрын
I really enjoy seeing the indicating part of machining. It helps a guy understand setup and overall precision of a part or how precision is achieved perhaps. Especially when you turn a part around in the lathe and get it running true to the end you already machined.
@jackwheeldon2184
@jackwheeldon2184 3 жыл бұрын
Would be great if you could make a video explaining the different insert's you use on the lathe and what the advantages/disadvantages are of each insert. Love the videos, keep up the amazing work 👍👍
@RookieLock
@RookieLock 3 жыл бұрын
Big thanks to Karen for doing an awesome job. Thanks for taking us along !
@firstmkb
@firstmkb 2 жыл бұрын
I’ve been in a lot of boring bars, and this one was definitely interesting! Great job & impressive tool.
@briandailey7274
@briandailey7274 3 жыл бұрын
All these numbers blow my mind. I like watching the videos and see what you do. Awesome job and love the squeaky toy for the dog
@AttilaThebung
@AttilaThebung 3 жыл бұрын
Why did I smile when I saw the murder spring skittering around the back of the lathe?
@johnmccaughan4195
@johnmccaughan4195 3 жыл бұрын
My My, turned it on, stuck it to it, and it didn't scream and fly apart. Nice job.
@harveydix7611
@harveydix7611 3 жыл бұрын
All the girls know Kurtis from CCE, he's got the biggest tool on the Gold Coast!! 😉 Nice job on the bar!! It will be a handy piece in the future. Thanks for the mid-week vid!!
@CJsResearch
@CJsResearch 3 жыл бұрын
I know nothing about machining but your chanel facinates me. Cheers mate, from the Northern Hemisphere
@Matty.Hill_87
@Matty.Hill_87 3 жыл бұрын
I'm in the same boat mate
@elitearbor
@elitearbor 3 жыл бұрын
Ah, stringy tubing. 1026 is the bane of my existence. Damn knotted balls of razor sharp nightmare yarn just spewing off everywhere.
@alfadoofus
@alfadoofus 3 жыл бұрын
Thanks for the fast follow up video . It was top notch as all all of your videos .
@xtiger8025
@xtiger8025 3 жыл бұрын
Today we're going to test the tester testing the test... Awesome!! If you post a video every day, none of us would get any work done. Perfect!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
🤣🤦‍♂️
@andrewrobinson2869
@andrewrobinson2869 3 жыл бұрын
Just keeps getting better & better. Thankyou
@tedheierman1181
@tedheierman1181 3 жыл бұрын
I love this post on the R&D of a new shop made tool!
@fredscheerle7592
@fredscheerle7592 2 жыл бұрын
Luv the Banana reference to flexi measure system, I grew up with both, fraction are a killer thought!
@dennisleadbetter7721
@dennisleadbetter7721 3 жыл бұрын
Hi Kurtis, That is a pretty impressive result. And when you relate that back to the cross slide and width across the saddle, a slight tightening of the cross slide gib while doing the specific job would reduce that deflection. I really doubt that the bar itself is the sole contributor to the deflection, which is minimal. Nice job. Homeless makes short work of those sqeeky toys. Regards Dennis.
@scottsmall9898
@scottsmall9898 3 жыл бұрын
It's Tuesday this must be the best dream I've ever had, two videos!!! Awesome loving the new boring bar!
@andrewbarnett84
@andrewbarnett84 3 жыл бұрын
Looks good. Would be interested in seeing a thread cut, and a deflection comparison with a smaller bar, if you have time.
@bigdave6447
@bigdave6447 2 жыл бұрын
That guy doesn't know what he's doing! All that tool hang out, short and sweet. 2''dia bar would work nicely with min extension and closer to 600 s.f.m. r.p.m.
@keithammleter3824
@keithammleter3824 2 жыл бұрын
@@bigdave6447 : You've missed the point. He's just testing, having the cut easily seen, and no doubt doesn't want to waste too much material or too much time. Later, he's used it on an actual job to machine out some huge long cylinder on which a 2" dia bar couldn't do the job.
@nbrowser
@nbrowser 3 жыл бұрын
YAY! A Monday upload, thanks Karen, Kurtis and Homeless!
@EPtechser
@EPtechser 3 жыл бұрын
Congrats on the result. Before doing invasive mods on the machine, you could try to lock the gib on the compound. That may take some of the flex out.
@johnmorton7577
@johnmorton7577 3 жыл бұрын
Much cudos to Mrs Curtis video quality is getting better and better And please never lose the bloopers at the end I'm addicted to The ending of y'all's videos as much as the great content in machining Much love from Tulia Texas out on the farm 🚜
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Glad you like them!
@JTLaser1
@JTLaser1 3 жыл бұрын
Karen to Homeless, “Go away, go on, git!” Foot comes out…. You don’t need to be a mind reader to understand Homeless’ reaction. “Awww mom!” ❤️
@amcconnell6730
@amcconnell6730 3 жыл бұрын
To be fair - that was my reaction as well. ! :)
@markfryer9880
@markfryer9880 3 жыл бұрын
He was just showing off to his Mum
@jeffryblackmon4846
@jeffryblackmon4846 3 жыл бұрын
I'd say the new boring bar is a success. Don't drop it on your toes! Thanks for sharing.
@Mike_Hoffmann
@Mike_Hoffmann 3 жыл бұрын
Looks like a really handy bar. I'd love to see it with a grooving tool although it looks like it would do it with no issues except maybe the tool will need under cutting to clear the inside radius.
@dadst3r
@dadst3r 3 жыл бұрын
Well this has thrown me, putting a new video out before Friday. Great to see the beast being used
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Haha yeah a few viewers schedules are now all F'd up 😅
@geoffwysham1731
@geoffwysham1731 3 жыл бұрын
I’ve warned them, space-time continuum, but noooo…!
@geoffrey6000
@geoffrey6000 3 жыл бұрын
That banana thing was so amazing dude! Made my day. Also, "it sounds like you". Please give your husband a high five from me for that!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
🤣🤜🤛
@lqueryvg666
@lqueryvg666 3 жыл бұрын
ooooooo - deflection test!!! Loved it - When you KNOW what YOU want, and it's "right there", then all of that hard work pays off!!!! nice!!!
@ralphwaters8905
@ralphwaters8905 3 жыл бұрын
It would be really interesting to know what the deflection is out at the end of that bar under the load of a cut. You could put an indicator out there (underneath) during an actual cut or just leave the machine off and rest a 25 Kg weight on the end. I bet it deflects a couple mm just from the toolpost. The natural frequency of this setup will make "chatter" occur at a really low frequency (maybe a few Hertz). Knowing the deflection and load will give you the spring rate. That and the effective mass of the bar will let you estimate this frequency using an online calculator. If you turn the work close to this speed (wild guess 200 RPM-ish) you might run into resonance issues. I can see really light cuts being needed to work the spring out of the tool and give you the accuracy you want. Great fun watching over your shoulder - we armchair machinists love that. Thanks for being a good sport on unsolicited advice... 🍺
@randydehne8866
@randydehne8866 3 жыл бұрын
Your professionalism is so encouraging...I can promise you, you make all of us want to be better..Keep it up guys!
@FishFind3000
@FishFind3000 3 жыл бұрын
You should start your own line of machinist tools and call the brand “Bananas”
@markfryer9880
@markfryer9880 3 жыл бұрын
That would be the American Product Line!
@adambrown2626
@adambrown2626 3 жыл бұрын
@@markfryer9880 yes, we don’t live in the sixties..
@midcoasttractorservice9182
@midcoasttractorservice9182 3 жыл бұрын
Still trying to figure out how many Bananas in an inch.
@adambrown2626
@adambrown2626 3 жыл бұрын
@@midcoasttractorservice9182 what is an inch? 😂😂
@midcoasttractorservice9182
@midcoasttractorservice9182 3 жыл бұрын
@@adambrown2626 Good one mate!
@daveg1176
@daveg1176 2 ай бұрын
Hi Kurtis, a thought that I had regarding testing the boring bar is to mount an accelerometer on the end and monitor the vibration electronically in 3-axis. Smartphone have an app that can also be used but only as a listening device. The phone approach is more available (free) and gives you a visual display as well as auditory. If you use an separate electronic detector, you will also need an oscilloscope to observe the vibration frequencies, intensity, amplitude, etc. This can also be used on all your tools to monitor performance. Dave
@FatGuyInaTruck
@FatGuyInaTruck 3 жыл бұрын
Yep, when shoving a big tool deep into a new opening, it's always best to go slowly and incrementally.
@GeneralChangFromDanang
@GeneralChangFromDanang 3 жыл бұрын
And if there's screeching, back it off a little.
@lukefitzgerald6043
@lukefitzgerald6043 8 ай бұрын
I see a lot of comments calling this man an artist and a craftsman. Maybe. But this vid demonstates his scientific acumen as well.
@Satelitko
@Satelitko 3 жыл бұрын
I love that "Mother, why?" pause when you tried pushing Homeless away XD
@notasbignow1
@notasbignow1 2 жыл бұрын
Totally amazing loved the way your homemade tool worked out great job as usual Kurtis best regards from Scotland 🏴󠁧󠁢󠁳󠁣󠁴󠁿
@OriginalMomo
@OriginalMomo 3 жыл бұрын
Watching you make the bar was really cool…. Seeing it used, even better. Cheers from banana land 🇺🇸
@justanotheridiotredneck
@justanotheridiotredneck 3 жыл бұрын
Banana land geez
@stevenr8606
@stevenr8606 3 жыл бұрын
⬆️ he must be talking about South Florida.
@ebutuoyebutouy
@ebutuoyebutouy 3 жыл бұрын
@@stevenr8606 Nope. All of the USA. We the only ones still using inches (imperial system) and not metric. Myself am just about fully metricated.
@elpedro8975
@elpedro8975 3 жыл бұрын
Bonus time baby!!! Thanks Guys, looking forward to seeing the project!!
@francisschweitzer8431
@francisschweitzer8431 3 жыл бұрын
13:56 THAT LOOK FROM HOMELESS….. “me mum gave me this great toy and she won’t play with me”
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
🤣🤣🤣
@Arnold1987
@Arnold1987 2 жыл бұрын
This bar isn't boring at all!
@ToplessTattoo
@ToplessTattoo 3 жыл бұрын
Come on... Say it! Say it! You know you want to... "That's not a boring bar..."
@williamlindsey4148
@williamlindsey4148 3 жыл бұрын
Thanks for the video. I really look forward to your jobs. Since I retired watching these projects keeps me going!
@spikeypineapple552
@spikeypineapple552 3 жыл бұрын
I'd love to see an indicator on the top of the bar, seeing how much it defelects downwards when it enters cut
@georgebadea4138
@georgebadea4138 Жыл бұрын
I think you need a much longer cariage for this tool to preserve it's precision and lathe's rail life.Big LIKE!
@Trevor_Austin
@Trevor_Austin 3 жыл бұрын
Ladies & Gentlemen. This is how the things you need to live your lives arrive. Hard work, investment, trial, experiment and CDF. If it wasn’t for the likes of Kurtis, superbly supported by Karen, we’d be starving, freezing our bollocks off and living in mud huts or caves.
@dvdadaudits7500
@dvdadaudits7500 3 жыл бұрын
Don't forget Karl
@ElmerJFudd-oi9kj
@ElmerJFudd-oi9kj 3 жыл бұрын
@@dvdadaudits7500 Oos karl mate?
@dvdadaudits7500
@dvdadaudits7500 3 жыл бұрын
@@ElmerJFudd-oi9kj its a joke from one of the gifts they got a few months back that was addressed wrong and they got Kurtis' name wrong
@ElmerJFudd-oi9kj
@ElmerJFudd-oi9kj 3 жыл бұрын
@@dvdadaudits7500 Ah I see, thanks Gary
@scottgotman8697
@scottgotman8697 2 жыл бұрын
great job, boring is always tough. I've found that running the tool upside down and spindle in reverse often times works good for clearing chips on deep bores in a lathe.
@hashemmi24
@hashemmi24 3 жыл бұрын
Amazing! Everything I wondered were answered in this one. I hope this tool brings lots of value to the shop.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Good stuff thanks for watching and commenting
@MgoBlue24
@MgoBlue24 3 жыл бұрын
Pretty amazing stuff you do on this channel. Can't believe anyone would thumbs down any of your work. Job well done again, thanks for always giving me something to look forward to watching!!
@TomokosEnterprize
@TomokosEnterprize 3 жыл бұрын
When I was micing the bores of my line bar work I used a pair of inside calipers that I had heated and bent to go in around the bar. Right from the beginning I was getting a .005 thou reading small. It was something that I was able to adapt to and trust over the years. Seeing the deflection and working to that deflection and knowing it to be consistent is a leap of faith and in time you will learn to accept it as well. The later part is really hard to do but as I always say, All good things take time to accept as Right as Right eh Ladd ! Who would have thought there was/is that elastic as it has shown us all today, eh ? Take care Mate and toss a nice hug on to your lovely lady and your boingy fella boy dog on all 4's for me. If I wasn't as old as I am now I would be knocking on your door for full time work. Shine on Kurtis. Love yer work old friend.
@joeziegler9054
@joeziegler9054 3 жыл бұрын
Another great video Kurtis! Thanks for the bonus. I didn't see any of the comments about deflection and that stuff. At the end of the day it doesn't matter if you twisted up a trash can lid and added a insert cutter to it if it gets the job done its a success!! We have tons of shop made tools in our shop and some look like shit! But they work!! You do great work brother don't ever doubt yourself. Thanks again Karen for the great camera footage you're Awesome!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
right on mate thanks for the support
@Dagrond
@Dagrond 3 жыл бұрын
That's some cutting edge engineering there mates!
@TheEvertw
@TheEvertw 3 жыл бұрын
Now I know how come you know your machines so well! Admire your professionalism.
@dbratfich
@dbratfich 3 жыл бұрын
I saw a video of an columbian machinist that he install a opposite bar that touch the lathe bed with a bearing in parallel of the boring bar, so it absorb angular momentum in the tool post, when he uses an big diameter boring bar in a lathe. It allows to increase feed and depht of cut. Obviously it have a limit by size or shape of the part when needed to turning an tube or any part that it necessary to machine it. By the way, another great video as always Kurtis and thanks for sharing with us.
@garethhall1476
@garethhall1476 3 жыл бұрын
Eating breakfast, watching Kurtis machine a random bit of bar with his new toy, great way to start the day.
@captdonformulapacific228
@captdonformulapacific228 3 жыл бұрын
No worries as expected- perfect as expected
@bigsmoke6189
@bigsmoke6189 3 жыл бұрын
Place I worked at years ago made up dedicated boring bar holders that would replace the 4 way tool holder ,they held bars up to 100 mm dia and dampened out vibration really well. they allowed the axis of the bar to be closer to the centre of the topslide. Be a good project for you !
@cranefly23
@cranefly23 3 жыл бұрын
Well, that certainly does what it supposed to! Cracking job.
@steamfan7147
@steamfan7147 3 жыл бұрын
I used to set an extra steady at the start of the bore and clamp a section of heavy flat bar on edge to it. The flat bar supported the bottom of the boring bar similar to the way your free hand supports a pool cue during a shot. With that setup there is little to no delfection in the vertical axis. I've been wanting to make a dedicated sort of fixture to do the same thing, but add a sliding V-block that can be locked in between passes, so both the back and bottom of the bar can be supported.
@brianbures4478
@brianbures4478 3 жыл бұрын
As someone who does large Turing and boring the boring bar worked terrific, I have a similar bar not quite as large ,to prevent chatter I put a slug of Mallory metal in the bar the bar to help any possible deflection. Great job as always 👍👍👍👍.
@stevebland6008
@stevebland6008 3 жыл бұрын
never doubted it would work love watching your videos keep them coming cheers from the UK
@hughobrien4139
@hughobrien4139 3 жыл бұрын
Interesting work. I have somewhat of a hard time keeping boring bars from deflecting in my 15” Leblond lathe. Most of it is around the compound. Looking at that massive lathe I can see there is a large dovetail to what appears to be a solid mount on the cross feed apron. Very impressive. I’d sure love to be able to work around there. Would love to visit Australia for an extended period of time. Everyone I know that has been there says they did not want to leave when it was time to come back home. Don’t know what it is about the place. The more I see what the good people are doing around there. The more I want to pick up and head that way. I know life has had its challenges around there these days just like everywhere else. Hoping and praying for everyone.
@FredStam
@FredStam 3 жыл бұрын
Camerawork is perfect, boring bar isn't at all boring. Its works fine
@SubramaniamLakshminarayanan
@SubramaniamLakshminarayanan Жыл бұрын
That was an awesome piece of a tool being engineered around a machine and job at hand. Probably also qualifies to make it to the guinness book of records for being the largest boring bar ever made.
@howder1951
@howder1951 3 жыл бұрын
Great video Kurtis and Karen, the bar is tested under most of your expectations and is ready for the rubber to hit the road so to speak. Enjoyed, satisfied my curiosity and cheers and thanks to all of you!
@brianrutherford3681
@brianrutherford3681 3 жыл бұрын
Very cool seeing the boring bar in use soon.love th bloopers at the end of the videos.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Glad you like them!
@brianrutherford3681
@brianrutherford3681 3 жыл бұрын
Yes I do enjoy them.i laugh all the time watching them.
@forrestdigman4137
@forrestdigman4137 3 жыл бұрын
you are really good . you swing big stuff and get smooth finishes. skill and knowlage top level !!!!
@murdoch817
@murdoch817 3 жыл бұрын
I really like how the tool performed under the tsting and how you plan to use the data obtainted to make it perform even better. Kind of like the job I am running now in CI, 3 13/16" {96.8 mm} ID bore, 16" {406 mm} bore length, cemented carbide. Bar 3" {76 mm} Dia in a Warner Swazy 3A turret lathe. I am not sure of the alloty that the bar is composed of shop made before I worked their. I am going to measure deflection today, just for shits and giggles. Takes a 3/8" over all DOC (roughing). Part is a rope drum for raising and lowering gates in water treatment. Have 12 to do so one agressive rough pass on the bore speeds things along. The W&S T. lathe is a beast. I will try and get some pics for you, just in case you need to see some more machining :).
@michaellicitra7632
@michaellicitra7632 3 жыл бұрын
Have you ever thought about using a damper on the bar to reduce vibrations? Similar to a rotational damper aka harmonic balancer on an engine. It could be a simple bolt on combination of hard rubber and metal pate affixed to the side of the bar away from the tool or within the tool's projection. It would act to dampen the vibration along the tool length. In fact a brake drum / disc lathe has rubber bands that accomplish the same thing except they are on the rotating piece. If the piece permits it, the same approach could be used in addition to a damper bolted to the boring bar.
@Kevin-ex2yb
@Kevin-ex2yb 3 жыл бұрын
Another awesome video. I love seeing the effort you put into you videos and your machining. As a craftsman I love watching another craftsman that takes so much care. Thanks for including us in your process.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thank you very much!
@Dean5073
@Dean5073 3 жыл бұрын
I’m very impressed on the quality and size jobs you do by yourself love your videos and your shop set up
@dystopianlucidity4448
@dystopianlucidity4448 3 жыл бұрын
YES! It’s always a great day to get a CEE video, even better when we get one on Mondays! Have a great and awesome week, see ya’ll Friday! Cheers mates!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
You too mate thanks for always watching as soon as the videos are up!
@dystopianlucidity4448
@dystopianlucidity4448 3 жыл бұрын
@@CuttingEdgeEngineering I’ll make time to watch your vids! It’s never a waste.
@johnnymelendez4836
@johnnymelendez4836 3 жыл бұрын
Awesome skills Kurt,and great teamwork with Ms Karen. We can't forget inspector Homie 👍. 📹👌 Thanks for the knowledge🗽🇺🇸🇵🇷
@billysmith6131
@billysmith6131 3 жыл бұрын
I think you making your own tools is awesome no matter what it is. Testing is good so as you can see what the limitations are. Pretty sweet.
@markusfischhaber8178
@markusfischhaber8178 3 жыл бұрын
What a nice un-boring bar. Thanks for showing us your test
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Glad you enjoyed it
@amalfi460
@amalfi460 3 жыл бұрын
I’m not a machinist……I just enjoy watching geniuses work
@brendanmaltby1424
@brendanmaltby1424 3 жыл бұрын
Well done your boring bar works a treat. Love watching your videos. Keep up the good work
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