The Fummins Project - Episode 18 - Time to build the intake and intercooler piping

In this episode I start building the intake and intercooler piping. This part of the "kit" is not a drop in. It needs custom fabrication to make it work because not every engine is placed in the same spot in the truck.
This series walks though doing an engine swap in a 2008 Ford F-450 Super Duty. We are removing the 6.4L Powerstroke and replacing it with a 5.9L Cummins Turbo Diesel out of a 2006 Dodge Ram 2500.
DCS: www.dieselconv... (Tell them Fun King Garage sent you to get no discount at all. LOL! But maybe if enough people tell them, they will offer me a coupon to offer you!)
In a world where one man likes to work in his garage, we present to you.... Fun King Garage! Come along for the ride and check out our progress.
Walker Elbow: 41474 amzn.to/3Tt4Esr (But tune into the next episode before you decide to purchase it.)
Hand Tools: Tekton.com
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[@keithboudreau3555]

I’m in the process of a similar build with my 08 F450 using a 6.7 so far your videos have helped answer a lot of questions.

[@FunKingGarage]

I appreciate that! Please do not hesitate to reach out with any questions as I may not have covered everything. (There is still more content coming.)

[@UncleRons_3D_Pub]

It was nice of the pipe manufacturer to put the sticker right where you needed to cut, to give you a straight edge to follow

[@FunKingGarage]

Weird huh?

[@buildersmark]

Is this real?!?!? Another addition of the project?!?! Woooooo!!

[@FunKingGarage]

And much more to come.

[@AlexShrugging]

Mass produce the air box adapters ( I'll take one please 😁). Where did you get the air filter that fits perfect into the air box? Thanks in advance.

[@FunKingGarage]

I am not sure I want to mass produce anything. LOL! Are you talking about the plate I cut on the router or the piping? As for the filter, it is the one that came in the DCS kit. It is an AFE. They have updated the "Kit" to include a lot more than what I got. dieselconversion.com/air-intakes/6-4-to-2003-2009-cummins-common-rail-air-intake-kit-using-stock-6-4-air-filter-box/ I will get the AFE part number and let you know.

[@AlexShrugging]

@@FunKingGarage WOW!! They took your job and made an adapter plate. Yes sir, the plate you cut out on the router. Looks very nice.

[@FunKingGarage]

I am 99% sure I still have the template. Maybe we could work something out. ;) And that filter is an AFE 21-40035

[@tracymawer6980]

What did you use for the air cleaner housing

[@FunKingGarage]

The airbox itself? That is the factory airbox from the truck. I had to remove the factory front (horn) and make the piece to replace it.