The Manufacturing Process of Industrial Valves. 62 Years Old Cast Valve Factory in Korea

The Manufacturing Process of Industrial Valves. 62 Years Old Cast Valve Factory in Korea
This video does not contain any paid promotion
📌Product in Video: bit.ly/3DiKF7g (SAMYANG VALVE), bit.ly/3XRB2V6 (SAMYANG VALVE KZbin)
📌Contact: [e-mail]
📌Copyrightⓒ 2021. Factory Monster. All Rights Reserved

[@Factory_Monster]

※This video does NOT include any paid promotion※ ※ 위 영상은 유료광고를 포함하지 않습니다 ※ 📦 제품문의(Product Inquiries): bit.ly/3DiKF7g (삼양발브), bit.ly/3XRB2V6 (삼양발브 유튜브) 🎬 촬영문의(Filming Inquiries):​ ​​[e-mail] -I film for the company who are proud of showing how their products are made. -팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다. Copyrightⓒ 2021. Factory Monster. All Rights Reserved.

[@rinkyrana856]

ho g

[@tubeYou-ir8nu]

이거 자막이 왜케 웃기죠ㅋㅋㅋ 진지하게 보는분이 없어서 몰랐네요

[@shkelqimmebelli6584]

Yo7

[@JD-hh9io]

Get an insert drill. You waste too much time center drilling all of those flange holes.

[@jasonstalder5208]

there is a scammer replying to our comments

[@joediverfl]

From USA - Thank you so much for these videos. Too many channels just jump all over and the process is unclear. In 4 years this is the VERY BEST casting detail ever! The sand, core, insert, and especially the hand painting and detailed cleaning of imperfections and the sealant application are very very useful and effective for really learning the details to create such high quality casting. I am hoping to purchase a foundry very soon, and I always felt that it was possible to create much better finishes. I am sure there are other videos out there, but this is the best one I have seen, especially the details of hand cleaning, brushing so carefully the sand, and then firing it before pouring. Even loading the scrap and seeing the different materials they melt. Of course the HBM milling and assembling the valves with the brass seals and diaphragm, you covered SO much without skipping the important parts, and I really appreciate the captions too. There are so many Chinese videos that skip or rush, and most Japanese ones are about very old hand crafted pieces, which is fine, but the combination of efficiency, quality, and the energy of Korean Industry has always filled me with inspiration. Again, thank you so much for this! Maybe you can come visit some day and share and collaborate on processes here. Thank You!! Joe

[@maryckbuilds]

I share this sentiment as well, sometimes(most times) I just want to watch the process in full, with reasonable detail, without the fluff and the jumping around. Unfortunately, it's rare so this channel is a great find. Good luck with your foundry!

[@47err96]

Sex

[@user-zt8zx1sm2t]

Samyang valve

[@user-wf1hs9pt6j]

오바하지마라 조다이버 2023년 기준 너무 구식 설비다

[@junaidanwar999]

I plan to start a valve making factory in africa,angola.

[@Sir_Uncle_Ned]

I love these videos. You don't use any music or frantic cuts, you just let the factory do the talking and use the subtitles as optional narration. I love how you explain the process and really hope you keep making these.

[@marcelocruz12]

I liked the entire process of manufacturing the valves, as safely as possible, obeying the rules, which resulted in a beautiful product. Congratulations to the entire team of workers.🙂👍🇧🇷

[@neiltaneo7308]

I saw samyang valves here in Philippines. We use in steam piping systems. Thanks for sharing. ❤

[@AlejandroKwak-ie5qs]

냉동장이 일했었던 사람으로서 정말 감명깊게 봤습니다 감사합니다

[@carguybikeguy]

I appreciate this. I just had to have one of the backflow valves in my buildings fire sprinkler system replaced. It was a custom part as no more of the original existed. Knowing what goes in to simply the production humbles me. All this takes place after the design takes place. This is production scale. The fact our one-off was done in three months from designs is amazing. This was insightful.

[@ssss-ou4bn]

힘들일을 하시느라 너무 고생많네요..감사합니다!!

[@user-db9vq6iy6i]

Спасибо работникам завода и автору канала за съёмки.

[@TaGed7891]

자동화 설비부터 재료까지 진짜 인간의 기술력에 감탄하게 됩니다.

[@leosarrade8995]

"Our buddies in the north would rather make big missiles than big valves" Quote of the week. Very informative video. Thanks!

[@jooch_exe]

We used to complain about the prices of these things. But now that I've seen the entire process and seeing all those old mechanics at work makes me feel much better about the pricing. Thanks for making this!

[@ADF_Cable]

Thanks! I'm familiar with samyang optics for my Canon camera lenses! I didn't know they made valves! Thanks for another winner, great subtitles as always ❤️

[@Factory_Monster]

Thanks for watching!

[@rosewhite---]

In KOrea Samyang is same as Smith in America!

[@stupidhead9117]

They don’t ;)

[@HyperSpaceProphet]

Awesome explanations...which made the video much more interesting and educational. An example of how to do this type of video. Excellent!

[@dongkeunkwak]

'엄청난 압력을 버티는 산업용 밸브가 만들어지는 과정. 62년 역사의 한국 주조 밸브 공장' 와 대단합니다. 한국에 이렇게 훌륭한 공장이 있다는 걸 영상 보고 알았습니다. 우리 한국에도 100년 기업이 나오겠군요. 삼양 밸브 파이팅입니다. '팩토리몬' 님 덕분에 자랑스러운 기업의 밸브 만드는 과정 보고서 무척이나 큰 자부심이 생기네요. 감사합니다. 주말 행복하게 보내세요. 💕

[@calsandy4u]

Thanks for sharing this video. It needs lot of hard work to make a valve. Next time I wont complain for price. 😊

[@NightwolfWitcher]

Thank you for such a detailed process video!

[@jlinkels]

Excellent video again. The top part of a mold is called the cope. And the lower part is the drag.

[@Factory_Monster]

Thanks for watching and sharing what you know!

[@wadhjj6921]

From Iraq Greetings to the Korean industry

[@alazubaidi6263]

Really great job, this result coming from the long term experience 62 years.. Staff is excellent. Keeping the job quality at same level since long time ago.. Many thanks and respects. Aladdin,, Iraq

[@martinfanagan8374]

Thanks very much for making video. Fitted lots of them sort of valves over the years and never seen them made. Thanks from Ireland

[@hantagoja]

유익하네요 벨브가 만들어지는 과정을 쉽게 이해할수 있네요

[@trevorreeves3553]

The captions are the best of any video I’ve seen! Great work

[@Nyck461]

Fantastic way to make valves. Very instructive video.

[@byulthree]

영상으로 보니 너무 반갑네요... 저희 아버님께서 30년 넘게 근무하던 곳인데.. 저도 몇번 가본곳이고

[@user-ug9wj7xf4l]

느그앱이 노가다꾼이었구나ㅋㅋ

[@sihyunkim8960]

@@user-ug9wj7xf4l 쿠쥬 플리즈 까져줄레?

[@qualityoflife6654]

​@@user-ug9wj7xf4l 니 뇌가 그만한 가치가 있겠냐 싶다만..구독자가 4천명이 넘는데 안봐도 일베소굴일 듯

[@user-ij5zb3wu7l]

@@user-ug9wj7xf4l 너는 부모님이 가정교육을 똑바로 안시킨듯...

[@user-js5kx7ep8t]

​@@user-ug9wj7xf4l 개인성 놈 엄마 아버지가 불쌍타

[@finchleyturner497]

Great work ethics and tradition. Keep up the good work!

[@phillevchenko1156]

Thanks for another great "how it's made"! About coolant. It's usually water emulsion (mix of water and water soluble oil in correct proportions). And with cast iron it's used not just to cool tools and workpiece down, but to wash away cast iron dust that's generated in huge quantities. Because otherwise cast iron dust is a great abrasive and will start getting everywhere in the CNC machine, the ways, the bearings, etc, and to prevent that, the coolant is a must when working with cast iron.

[@Factory_Monster]

What a great knowledge you’ve got! Thanks for sharing!

[@AffordBindEquipment]

somewhere in there they said it was cast steel. different material...or that may have been in error. At 11:38 it appears to be coming off in chips, not granules like cast iron does.

[@phillevchenko1156]

@@AffordBindEquipment I mean, it might be cast steel, but cast iron also generates quite a bit of larger chips when drilling with a good feed rate. There was a lot of powder on surfacing operation before drilling, at least it seemed like that.

[@rosewhite---]

@@AffordBindEquipment they definitely melted scrap steeland added something to make it stronger for different valve to the one shown being machined.

[@williamofhler5613]

Cast iron dust isn't that bad. Coolant mix is a chemical mix. Not always used depends on the operation. This does look like steel though

[@ryanjavier9509]

Very cool! Getting the pattern made is a whole other part that it doesn't show (after valve design of course). I used to design patterns for this type of casting beginning with the 3d model (sometimes 2d drawings). It was actually very rewarding work designing the pattern and coreboxes. You have to consider how many you can fit on one pattern, account for shrinkage, use software to see how it will solidify when cooling, add coreprint for the core to sit in, apply the rigging and risers, add macbhine stock, and add draft so that the pattern will pull from the sand. Then the pattern is CNC machined out of a polyurethane material called Renshape. After machining, the patternmakers can apply the antishifts, sand down any machining lines, fill any holes that it was screwed to the wood for machining, and a lot more. After painting and sending to the foundry, we would get them back and machine them as you see here. Careful consideration can be needed to rig correctly during machining. I miss this work!

[@nikroth]

That was phenomenal ! Never seen such casting !

[@Factory_Monster]

Thanks for watching ;)

[@Brandon_SoMD]

Thank you so much for excellent videos with no annoying background music.

[@Factory_Monster]

Thanks for watching!

[@hammatarek8703]

magnifique, je me suis vraiment apprécié votre travail, bon courage

[@luxion80]

자막도 센스있게 잘넣으셔서 재밌게 봤습니다. 공정이 세세하게 잘나와서 유익하네요😊

[@Factory_Monster]

재미있게 봐주셔서 감사합니다!

[@cjmq6307]

Saudações do Brasil SP. Trabalhei 20 anos na indústria de válvulas HITER/CROSBY/TAYCO FLOW CONTROL, Petrobras e Usinas de açúcar e álcool sao os principais clientes destes produtos. Parabéns ❤

[@MauricioalbertoPinedacas-zu7bk]

Nice job!!!. Congratulations!!! From El Salvador, C.A.

[@hyorvipereztorres4580]

Excelente, saludos desde Perú

[@concreteblockmakingmachine]

its a nice video. we use small valves in our concrete block making machines too. I wondered how they are built.

[@vladimerdarjania7157]

Thank you from the video.👍👍👍

[@PatrickZysk]

I didn't know that valves and pipes are bumpy because they use sand molds. Very interesting!

[@KIDSTINTIN]

Anda benar² hebat super power kerja berat.. salut sama anda.. lanjutkan..

[@lxxxivy5]

멋진 영상이네요. 고생하시는분들 존경스럽습니다.

[@er.sanyamdixit6118]

Very informative, thanks for the video!

[@craig7350]

Very nice process, and presentation.

[@scottyelder8351]

Amazing skills I'm so impressed with the magic sand and liquid they have they could make literally any kind of valve they want infinity sand is amazing 💫✝️✨

[@dejavu7031]

Another very interesting video. Thank you for taking the time to make and upload :0)

[@Factory_Monster]

Glad you enjoyed it!

[@levanle653]

Très intéressant. Merci !

[@user-cc1tg7jn7v]

붕어빵 젤맛있는부분 ㅋㅋㅋㅋ편집자님 덕분에 재밌게 봤어요

[@kimyoung133]

같은 밸브 업체에서 일하다 보니. 감회가 새롭네요. 도장이 분체도장이 아니어서. 조금 놀랐습니다.

[@outstanding1448]

Truly fascinating, Every frame of this video. Didn't realize I wanted to know how these are made, until I saw your video.

[@Factory_Monster]

Glad You enjoyed my video!

[@tristanbergh8655]

i really love your videos. sound, brilliant cinematography and shot composition. phenomenally good.

[@stupidhead9117]

Composition? How so? Or did you say that just so you can use the word?

[@precesco]

Finally a very informative (and funny as well) video about casting! Thank you so much

[@Factory_Monster]

Glad it was helpful!

[@mlb6d9]

This was awesome to watch - Thank You for sharing!

[@Factory_Monster]

Glad you enjoyed it!

[@user-in7ql8xw9d]

좋은 영상 감사합니다^^

[@SteveVi0lence]

Thia was so satisfying, especially that coating, chef kiss

[@johnpartridge7623]

Very good informative Video with no Music, thankfully. 👍👍👍

[@sergejusvasiljevas6943]

Красиво работают !!!

[@CarlosSilva-vh1sg]

Serviço perfeito.

[@cohall46]

Very interesting. Thanks for the informative captions and Thanks for sharing.

[@Factory_Monster]

Thanks for watching!

[@robertmason8341]

You asked what kinda of system that is to wash away the dust generated during painting. It is what is called a downdraft dust extraction system in that the air is drawn downwards and I believe too it uses water to lessen any airborne particulates! Nice video!

[@KOKO-BOY]

Industrial valves are made like this. It looks amazing, difficult, dangerous, and amazing. look good and go

[@augustooliveira3961]

Boa noite e show de tecnologia;parabéns a todos deste grupo e empresa e show...

[@yoyoyaya823]

Excellent video....hope you can show all the test at another video...keep making video like this

[@Factory_Monster]

Thanks for your comment :)

[@user-if1xp1fs5f]

연마할때 변형안나도록 물이 아니라 압연유를 뿌리는거겠죠.... 그리고 볼트너트 조일때 살짝 쪼여놓고 토크랜치로 전부 일정하게 조이는지 궁금했는데 그건 안나왔네요.

[@ronaldmolinasandoval1849]

🇧🇴 Fans n1 👀 bolivia me gusta me encanta ver este video 💯 puntos 👏 amigos saludos cordiales desde Sudamérica Santa Cruz bolivia 🇧🇴 👍 excelente 💜 trabajo con el video 📹 👍 💜 👍 👏 👏 👏

[@chakrafusion]

I absolutely love the subtitles, as always.

[@Factory_Monster]

I'm glad!

[@NaMuNelBo_Sloth]

좋은영상 잘봤습니다.

[@GTHEBESTDUDE]

Nicely put to video. Absolutely love the cheeky little jokes in the subtitles

[@wongdeso615]

Wonderfull..

[@jasonstalder5208]

the paint shop has what we simply call a "water wall" but is not legal in my country any more, its so you don't have to continuously change filter mediums. we used to have a vehicle spray booth with water instead of filters as it catches all dust and overspray. disposing of the water became very expensive and was shortly after banned nation wide

[@robinjchambers845]

Good video, interesting info

[@user-cn3ne8tk9l]

밸브 목형 금형 업체에서 일 하고 있는데 반갑네요.

[@robertonicolosipiva2646]

Very good. Excelente

[@generaldisarray]

5:42 reminds me of the end of Terminator 2...🤣🤣 Great video, thanks for sharing!!

[@poodlecow6525]

Great video as usual keep it up mate!! Love the work

[@Factory_Monster]

Thank you so much for watching my videos as always ")

[@rosimilsonfelixdossantos6981]

São peças de alta qualidade está de parabéns essa fábrica

[@turbo2ltr]

According to the sign at 16:07, grey may be for steam. Love the commentary in the captions.

[@antman7673]

That seems like a good way of manufacturing valves. They put some thought into it.

[@mbahcarrier1629]

Jawa Tengah, Indonesia on.... Succes for "monster... "

[@Klangtrieb]

Awesome as always

[@Factory_Monster]

Thanks again!

[@tokinakae1187]

Awesome subtitles!

[@mohammadismail219]

Hey Buddy good job . Please take videos of the Aerospace parts manufacturing also . Thank you

[@mtaufikqurachman2890]

Terimakasih video yang sangat keren 😎

[@patrickvolk7031]

The valve you showed being assembled was actually a pressure regulator. Steps down the pressure, to prevent damage to lower-pressure components (you normally have one in your house, keeps your sinks from dripping)

[@niklas.seyfarth]

Not that size though xD

[@Miss-xr8oh]

Молодцы 👍💋🙋🏼‍♀️

[@qudcjf1213]

주조도 멋있지만 초대형기계로 정밀 가공하는거도 멋지네요

[@Factory_Monster]

그쵸그쵸

[@geraldosouza4533]

Muito top esse processo !!!

[@johnsmith-rs2vk]

Amazing .

[@fric8489]

Dont worry no torque wrenches were hurt in the making of this video. My favorite line "we"ll skip those test time is gold". Thanks for making making the video to help remind me of risk of buying from China.

[@airbus7808]

Thanks!

[@Factory_Monster]

Welcome!

[@LordDustinDeWynd]

09:32 A Very Cool dust collecting system!

[@joserobles9164]

Necesito la válvula grande para el grifo del baño. Quiero diez. 😂😂😂😂😂Muy bueno video. Muy interesante. Muchas gracias. Enhorabuena

King content.

[@Saki630]

Your comments are gold

[@whatwrongwithrobloxtoday5974]

I laughed because of your caption 😂😂

[@samarthbarshi1916]

Great content

[@simons9264]

i love these vids

[@alexsandro-uk2zy]

Saudade de Fundição. 👏

[@user-py2ik5ho9n]

Manual crafts are good.

[@dicksonchuchu3255]

Great engineering more of these please

[@user-qb9md3dj2i]

❤❤❤ I like your videos!

[@lrm177]

Wahh bahot acha...maza aavi bhai..❤❤