The Manufacturing Process of Industrial Valves. 62 Years Old Cast Valve Factory in Korea

The Manufacturing Process of Industrial Valves. 62 Years Old Cast Valve Factory in Korea
This video does not contain any paid promotion
📌Product in Video: bit.ly/3DiKF7g (SAMYANG VALVE), bit.ly/3XRB2V6 (SAMYANG VALVE KZbin)
📌Contact: [e-mail]
📌Copyrightⓒ 2021. Factory Monster. All Rights Reserved

[@Factory_Monster]

※This video does NOT include any paid promotion※ ※ 위 영상은 유료광고를 포함하지 않습니다 ※ 📦 제품문의(Product Inquiries): bit.ly/3DiKF7g (삼양발브), bit.ly/3XRB2V6 (삼양발브 유튜브) 🎬 촬영문의(Filming Inquiries):​ ​​[e-mail] -I film for the company who are proud of showing how their products are made. -팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다. Copyrightⓒ 2021. Factory Monster. All Rights Reserved.

[@rinkyrana856]

ho g

[@tubeYou-ir8nu]

이거 자막이 왜케 웃기죠ㅋㅋㅋ 진지하게 보는분이 없어서 몰랐네요

[@shkelqimmebelli6584]

Yo7

[@JD-hh9io]

Get an insert drill. You waste too much time center drilling all of those flange holes.

[@jasonstalder5208]

there is a scammer replying to our comments

[@joediverfl]

From USA - Thank you so much for these videos. Too many channels just jump all over and the process is unclear. In 4 years this is the VERY BEST casting detail ever! The sand, core, insert, and especially the hand painting and detailed cleaning of imperfections and the sealant application are very very useful and effective for really learning the details to create such high quality casting. I am hoping to purchase a foundry very soon, and I always felt that it was possible to create much better finishes. I am sure there are other videos out there, but this is the best one I have seen, especially the details of hand cleaning, brushing so carefully the sand, and then firing it before pouring. Even loading the scrap and seeing the different materials they melt. Of course the HBM milling and assembling the valves with the brass seals and diaphragm, you covered SO much without skipping the important parts, and I really appreciate the captions too. There are so many Chinese videos that skip or rush, and most Japanese ones are about very old hand crafted pieces, which is fine, but the combination of efficiency, quality, and the energy of Korean Industry has always filled me with inspiration. Again, thank you so much for this! Maybe you can come visit some day and share and collaborate on processes here. Thank You!! Joe

[@maryckbuilds]

I share this sentiment as well, sometimes(most times) I just want to watch the process in full, with reasonable detail, without the fluff and the jumping around. Unfortunately, it's rare so this channel is a great find. Good luck with your foundry!

[@47err96]

Sex

[@user-zt8zx1sm2t]

Samyang valve

[@user-wf1hs9pt6j]

오바하지마라 조다이버 2023년 기준 너무 구식 설비다

[@junaidanwar999]

I plan to start a valve making factory in africa,angola.

[@Sir_Uncle_Ned]

I love these videos. You don't use any music or frantic cuts, you just let the factory do the talking and use the subtitles as optional narration. I love how you explain the process and really hope you keep making these.

[@neiltaneo7308]

I saw samyang valves here in Philippines. We use in steam piping systems. Thanks for sharing. ❤

[@byulthree]

영상으로 보니 너무 반갑네요... 저희 아버님께서 30년 넘게 근무하던 곳인데.. 저도 몇번 가본곳이고

[@user-ug9wj7xf4l]

느그앱이 노가다꾼이었구나ㅋㅋ

[@sihyunkim8960]

@@user-ug9wj7xf4l 쿠쥬 플리즈 까져줄레?

[@qualityoflife6654]

​@@user-ug9wj7xf4l 니 뇌가 그만한 가치가 있겠냐 싶다만..구독자가 4천명이 넘는데 안봐도 일베소굴일 듯

[@user-ij5zb3wu7l]

@@user-ug9wj7xf4l 너는 부모님이 가정교육을 똑바로 안시킨듯...

[@user-js5kx7ep8t]

​@@user-ug9wj7xf4l 개인성 놈 엄마 아버지가 불쌍타

[@AlejandroKwak-ie5qs]

냉동장이 일했었던 사람으로서 정말 감명깊게 봤습니다 감사합니다

[@jooch_exe]

We used to complain about the prices of these things. But now that I've seen the entire process and seeing all those old mechanics at work makes me feel much better about the pricing. Thanks for making this!

[@ssss-ou4bn]

힘들일을 하시느라 너무 고생많네요..감사합니다!!

[@marcelocruz12]

I liked the entire process of manufacturing the valves, as safely as possible, obeying the rules, which resulted in a beautiful product. Congratulations to the entire team of workers.🙂👍🇧🇷

[@leosarrade8995]

"Our buddies in the north would rather make big missiles than big valves" Quote of the week. Very informative video. Thanks!

[@cjmq6307]

Saudações do Brasil SP. Trabalhei 20 anos na indústria de válvulas HITER/CROSBY/TAYCO FLOW CONTROL, Petrobras e Usinas de açúcar e álcool sao os principais clientes destes produtos. Parabéns ❤

[@dongkeunkwak]

'엄청난 압력을 버티는 산업용 밸브가 만들어지는 과정. 62년 역사의 한국 주조 밸브 공장' 와 대단합니다. 한국에 이렇게 훌륭한 공장이 있다는 걸 영상 보고 알았습니다. 우리 한국에도 100년 기업이 나오겠군요. 삼양 밸브 파이팅입니다. '팩토리몬' 님 덕분에 자랑스러운 기업의 밸브 만드는 과정 보고서 무척이나 큰 자부심이 생기네요. 감사합니다. 주말 행복하게 보내세요. 💕

[@TaGed7891]

자동화 설비부터 재료까지 진짜 인간의 기술력에 감탄하게 됩니다.

[@user-db9vq6iy6i]

Спасибо работникам завода и автору канала за съёмки.

[@luxion80]

자막도 센스있게 잘넣으셔서 재밌게 봤습니다. 공정이 세세하게 잘나와서 유익하네요😊

[@Factory_Monster]

재미있게 봐주셔서 감사합니다!

[@carguybikeguy]

I appreciate this. I just had to have one of the backflow valves in my buildings fire sprinkler system replaced. It was a custom part as no more of the original existed. Knowing what goes in to simply the production humbles me. All this takes place after the design takes place. This is production scale. The fact our one-off was done in three months from designs is amazing. This was insightful.

[@wadhjj6921]

From Iraq Greetings to the Korean industry

[@jlinkels]

Excellent video again. The top part of a mold is called the cope. And the lower part is the drag.

[@Factory_Monster]

Thanks for watching and sharing what you know!

[@ryanjavier9509]

Very cool! Getting the pattern made is a whole other part that it doesn't show (after valve design of course). I used to design patterns for this type of casting beginning with the 3d model (sometimes 2d drawings). It was actually very rewarding work designing the pattern and coreboxes. You have to consider how many you can fit on one pattern, account for shrinkage, use software to see how it will solidify when cooling, add coreprint for the core to sit in, apply the rigging and risers, add macbhine stock, and add draft so that the pattern will pull from the sand. Then the pattern is CNC machined out of a polyurethane material called Renshape. After machining, the patternmakers can apply the antishifts, sand down any machining lines, fill any holes that it was screwed to the wood for machining, and a lot more. After painting and sending to the foundry, we would get them back and machine them as you see here. Careful consideration can be needed to rig correctly during machining. I miss this work!

[@i_might_be_lying]

Thanks for another great "how it's made"! About coolant. It's usually water emulsion (mix of water and water soluble oil in correct proportions). And with cast iron it's used not just to cool tools and workpiece down, but to wash away cast iron dust that's generated in huge quantities. Because otherwise cast iron dust is a great abrasive and will start getting everywhere in the CNC machine, the ways, the bearings, etc, and to prevent that, the coolant is a must when working with cast iron.

[@Factory_Monster]

What a great knowledge you’ve got! Thanks for sharing!

[@AffordBindEquipment]

somewhere in there they said it was cast steel. different material...or that may have been in error. At 11:38 it appears to be coming off in chips, not granules like cast iron does.

[@i_might_be_lying]

@@AffordBindEquipment I mean, it might be cast steel, but cast iron also generates quite a bit of larger chips when drilling with a good feed rate. There was a lot of powder on surfacing operation before drilling, at least it seemed like that.

[@rosewhite---]

@@AffordBindEquipment they definitely melted scrap steeland added something to make it stronger for different valve to the one shown being machined.

[@williamofhler5613]

Cast iron dust isn't that bad. Coolant mix is a chemical mix. Not always used depends on the operation. This does look like steel though

[@ADF_Cable]

Thanks! I'm familiar with samyang optics for my Canon camera lenses! I didn't know they made valves! Thanks for another winner, great subtitles as always ❤️

[@Factory_Monster]

Thanks for watching!

[@rosewhite---]

In KOrea Samyang is same as Smith in America!

[@stupidhead9117]

They don’t ;)

[@nikroth]

That was phenomenal ! Never seen such casting !

[@Factory_Monster]

Thanks for watching ;)

[@hantagoja]

유익하네요 벨브가 만들어지는 과정을 쉽게 이해할수 있네요

[@NightwolfWitcher]

Thank you for such a detailed process video!

[@Brandon_SoMD]

Thank you so much for excellent videos with no annoying background music.

[@Factory_Monster]

Thanks for watching!

[@calsandy4u]

Thanks for sharing this video. It needs lot of hard work to make a valve. Next time I wont complain for price. 😊

[@HyperSpaceProphet]

Awesome explanations...which made the video much more interesting and educational. An example of how to do this type of video. Excellent!

[@trevorreeves3553]

The captions are the best of any video I’ve seen! Great work

[@alazubaidi6263]

Really great job, this result coming from the long term experience 62 years.. Staff is excellent. Keeping the job quality at same level since long time ago.. Many thanks and respects. Aladdin,, Iraq

[@kimyoung133]

같은 밸브 업체에서 일하다 보니. 감회가 새롭네요. 도장이 분체도장이 아니어서. 조금 놀랐습니다.

[@user-if1xp1fs5f]

연마할때 변형안나도록 물이 아니라 압연유를 뿌리는거겠죠.... 그리고 볼트너트 조일때 살짝 쪼여놓고 토크랜치로 전부 일정하게 조이는지 궁금했는데 그건 안나왔네요.

[@Nyck461]

Fantastic way to make valves. Very instructive video.

[@qudcjf1213]

주조도 멋있지만 초대형기계로 정밀 가공하는거도 멋지네요

[@Factory_Monster]

그쵸그쵸

[@lxxxivy5]

멋진 영상이네요. 고생하시는분들 존경스럽습니다.

[@finchleyturner497]

Great work ethics and tradition. Keep up the good work!

[@CarlosSilva-vh1sg]

Serviço perfeito.

[@martinfanagan8374]

Thanks very much for making video. Fitted lots of them sort of valves over the years and never seen them made. Thanks from Ireland

[@hammatarek8703]

magnifique, je me suis vraiment apprécié votre travail, bon courage

[@mlb6d9]

This was awesome to watch - Thank You for sharing!

[@Factory_Monster]

Glad you enjoyed it!

[@outstanding1448]

Truly fascinating, Every frame of this video. Didn't realize I wanted to know how these are made, until I saw your video.

[@Factory_Monster]

Glad You enjoyed my video!

[@hyorvipereztorres4580]

Excelente, saludos desde Perú

[@sooo923]

아파트 설비공사업체 공무로 근무했었는데, 삼양제품 가격이랑 신뢰성이 정말 좋다고 생각합니다. 6년째 근무하면서 불량제품도 한번 못봤고요. 현장옮겨도 특별한 사정이 없는 한 삼양밸브만 쓸 생각입니다.

[@geraldosouza4533]

Muito top esse processo !!!

[@er.sanyamdixit6118]

Very informative, thanks for the video!

[@KIDSTINTIN]

Anda benar² hebat super power kerja berat.. salut sama anda.. lanjutkan..

[@user-cc1tg7jn7v]

붕어빵 젤맛있는부분 ㅋㅋㅋㅋ편집자님 덕분에 재밌게 봤어요

[@johnpartridge7623]

Very good informative Video with no Music, thankfully. 👍👍👍

[@tristanbergh8655]

i really love your videos. sound, brilliant cinematography and shot composition. phenomenally good.

[@stupidhead9117]

Composition? How so? Or did you say that just so you can use the word?

[@PatrickZysk]

I didn't know that valves and pipes are bumpy because they use sand molds. Very interesting!

[@augustooliveira3961]

Boa noite e show de tecnologia;parabéns a todos deste grupo e empresa e show...

[@alexsandro-uk2zy]

Saudade de Fundição. 👏

[@SteveVi0lence]

Thia was so satisfying, especially that coating, chef kiss

[@MauricioalbertoPinedacas-zu7bk]

Nice job!!!. Congratulations!!! From El Salvador, C.A.

[@joserobles9164]

Necesito la válvula grande para el grifo del baño. Quiero diez. 😂😂😂😂😂Muy bueno video. Muy interesante. Muchas gracias. Enhorabuena

[@JARASTAFARAY]

На одном дыхании смотрится ))

[@scottyelder8351]

Amazing skills I'm so impressed with the magic sand and liquid they have they could make literally any kind of valve they want infinity sand is amazing 💫✝️✨

[@sergejusvasiljevas6943]

Красиво работают !!!

[@vladimerdarjania7157]

Thank you from the video.👍👍👍

[@mbahcarrier1629]

Jawa Tengah, Indonesia on.... Succes for "monster... "

[@chakrafusion]

I absolutely love the subtitles, as always.

[@Factory_Monster]

I'm glad!

[@Klangtrieb]

Awesome as always

[@Factory_Monster]

Thanks again!

[@levanle653]

Très intéressant. Merci !

[@dejavu7031]

Another very interesting video. Thank you for taking the time to make and upload :0)

[@Factory_Monster]

Glad you enjoyed it!

[@fric8489]

Dont worry no torque wrenches were hurt in the making of this video. My favorite line "we"ll skip those test time is gold". Thanks for making making the video to help remind me of risk of buying from China.

[@KOKO-BOY]

Industrial valves are made like this. It looks amazing, difficult, dangerous, and amazing. look good and go

[@airbus7808]

Thanks!

[@Factory_Monster]

Welcome!

[@user-in7ql8xw9d]

좋은 영상 감사합니다^^

[@lrm177]

Wahh bahot acha...maza aavi bhai..❤❤

[@user-cn3ne8tk9l]

밸브 목형 금형 업체에서 일 하고 있는데 반갑네요.

[@user-rl8jx2oe6u]

정말 많은 도움이 되는 컨텐츠네요~ 감사합니다.

[@Factory_Monster]

좋게 봐주셔서 감사합니다 :)

[@cohall46]

Very interesting. Thanks for the informative captions and Thanks for sharing.

[@Factory_Monster]

Thanks for watching!

[@concreteblockmakingmachine]

its a nice video. we use small valves in our concrete block making machines too. I wondered how they are built.

[@craig7350]

Very nice process, and presentation.

[@rosimilsonfelixdossantos6981]

São peças de alta qualidade está de parabéns essa fábrica

[@ronaldmolinasandoval1849]

🇧🇴 Fans n1 👀 bolivia me gusta me encanta ver este video 💯 puntos 👏 amigos saludos cordiales desde Sudamérica Santa Cruz bolivia 🇧🇴 👍 excelente 💜 trabajo con el video 📹 👍 💜 👍 👏 👏 👏

[@heavy2119]

다큐로 알고 왔는데 자막 킹받네 너무 좋잖아 ㅎ 그리고 맨날 인도것만 보다가 이거보나까 체계적입니다 ㅋ

[@Factory_Monster]

좋게 봐주셔서 감사합니다 :)

[@heavy2119]

@@Factory_Monster 댓글이 달릴줄 몰랏습니다 그리고 여기서 일하고 계시는 모든분들은 과거에서부터 현재까지 대한민국 경재를 살리신 분들입니다 존경합니다 영상 이쁘게 잘 찍어주셔서 감사합니다

[@patrickvolk7031]

The valve you showed being assembled was actually a pressure regulator. Steps down the pressure, to prevent damage to lower-pressure components (you normally have one in your house, keeps your sinks from dripping)

[@niklas.seyfarth]

Not that size though xD

[@wongdeso615]

Wonderfull..

[@groum3806]

Некоторые моменты обработки металла не показали. Хотелось бы посмотреть как обрабатывают внутреннюю полость.

[@vintiknsr]

Это было бы самое вкусное в этом видео 😉 Реально, не могу найти, в сети, внутренней обработки таких вещей...

[@maksdn]

Может быть это ноу-хау? Автору пошли навстречу, замедлили обработку фланца без охлаждайки, рискуя фрезой некопеечной.

[@LordDustinDeWynd]

09:32 A Very Cool dust collecting system!

[@precesco]

Finally a very informative (and funny as well) video about casting! Thank you so much

[@Factory_Monster]

Glad it was helpful!

[@poodlecow6525]

Great video as usual keep it up mate!! Love the work

[@Factory_Monster]

Thank you so much for watching my videos as always ")

[@jasonstalder5208]

the paint shop has what we simply call a "water wall" but is not legal in my country any more, its so you don't have to continuously change filter mediums. we used to have a vehicle spray booth with water instead of filters as it catches all dust and overspray. disposing of the water became very expensive and was shortly after banned nation wide

[@simonpedersen4432]

Love the humor in these videos :)

[@Factory_Monster]

Glad you like them:)

[@steniotelesbarbosa2853]

Incrível

[@jcb805]

Спасибо за смешные титры (Не повторять дома , без воды) 🤣👍👌

[@npistudent]

Кстати, в Северной Корее, думаю, производство таких задвижек тоже вполне освоили))

[@Pubvoice]

Не стесняйтесь покупать гигантский для вашего дома🤣😂

[@jcb805]

@@Pubvoice Я бы с удовольствием , НО не для дома , а для "врезки" в нефтепровод , хотя думаю мне не обязательно гигантский 🤣🤗🤣

[@user-zr9sd1on1h]

Ахуительно! Смотрел на одном дыхании. По памяти скажу, что большой это угловой клапан, а маленький - это шиберная задвижка, вроде. Мембрана меня спутала.

[@robertmason8341]

You asked what kinda of system that is to wash away the dust generated during painting. It is what is called a downdraft dust extraction system in that the air is drawn downwards and I believe too it uses water to lessen any airborne particulates! Nice video!

[@yoyoyaya823]

Excellent video....hope you can show all the test at another video...keep making video like this

[@Factory_Monster]

Thanks for your comment :)

[@samarthbarshi1916]

Great content

[@turbo2ltr]

According to the sign at 16:07, grey may be for steam. Love the commentary in the captions.

[@tokinakae1187]

Awesome subtitles!

[@hectorpopa5525]

excelente video

[@Factory_Monster]

Thanks for watching !

[@MateWiggy]

Beautiful!!!

[@Factory_Monster]

Thank you!!

[@NaMuNelBo_Sloth]

좋은영상 잘봤습니다.

[@robertonicolosipiva2646]

Very good. Excelente

[@johnsmith-rs2vk]

Amazing .

[@sashamirzayans8465]

Beautiful work

[@Factory_Monster]

Beautiful comment :)

[@donlbaytrump5864]

The work of my....i am Vietnamese...buy my this is work in Japan...from 2008 years to 2011 years...i love it ...

[@shankarchoudhary7735]

I also work in this process..

[@shankarchoudhary7735]

In India

[@SlamDuncan888]

Love your videos and your captions!

[@Factory_Monster]

Glad you enjoyed my caption :)