The MOST Complex and Difficult Part We Have Ever Machined

[@iadhfendri4574]

bro stop cutting videos into veeeeeeeeeery small pieces plz have a full video of one project being made........

[@supremecommander2398]

wow, that was almost what i wanted to write too. where are the other parts of the huge ball valve? do i have to check out other social media channels just to see something from start to finish?

[@christopherhorne8665]

They never finished it. 99% of their videos are click bait now.

[@iadhfendri4574]

I've just remembered the drum video for the famous drummer or whatever i even forgot the context of the video for how long it've been without any update... I was enjoying that video...

[@pkman98]

they cannot show everything some items are confidential

[@Alxumuk3D]

@@pkman98 What points are confidential if they have shown a finished 3D model in SolidWorks?

[@hemmo7572]

I work at Heller UK on the build line. I enjoy watching our machines doing what they're built to do. 👍🏻

[@barrysetzer]

Hey that's awesome man! I love these machines, you guys do great work!

[@hemmo7572]

@barrysetzer Thanks man that means a lot.

[@metalchomper]

I've only ever used Mazak and Mori personally, Hellers look like absolute monsters and a level above 90% of Machine Tools and alot of fun dude, hope I can get my hands on one of them at somepoint in my career.

[@hemmo7572]

@metalchomper yeah they're awesome bits of kit to be honest. Not being biased or anything 😁

[@dieterlahme8604]

Nice Machineshop and no crane. Killing Palletchanger with the Forklifter. Regards from Germany

[@Sara-TOC]

The capabilities and versatility of Heller machinery never cease to amaze me. I’m looking forward to future content with this project!

[@gabrielalmeida2631]

Wow I can't even imagine the technical drawing, so many tolerances and details.

[@markdavis304]

Nice Barry, I'm ready to see the HF 5500 in action!

[@divyajnana]

"I'm trying to give you guys greatness, and you're giving me nothing in return." I'm still laughing. I am a subscriber. Another fantastic video, your equipment is amazing, and the videos are wonderful. Thank you.

[@barrysetzer]

Hahaha we appreciate the support! And it takes a special kind of person to appreciate my humor. HAHAHA

[@jayc2469]

These Video's are Never long enough!! SImply Beautiful seeing the Leading Edge of CNC in Full Use!!

[@Gravybagel]

That’s going to be a hell of a part. Excited to see some of the things you guys come up with to get inside all those features.

[@nathanbieri7060]

Can't wait to see more Barry!

[@J0SEPH0015]

It would be interesting if you guys did a video on machining castings as that's the line of machining I do and would be interesting on your guys take on that.

[@andrden6440]

Seeing this part all the way to the end will be interesting

[@jerker2405]

It’s sad though because they don’t seem to show the finished product anymore

[@arnovictordorian4991]

Man I really wish I could work with you guys

[@LukasDubeda]

Can't wait to see what approach you're going to take to make this insanely complex geometry. Thumbs up!

[@FunTimeAll2sand5s]

Stupid Cliffhangers❤❤❤❤❤❤

[@всеяруси]

красотища как всегда! еще больших рекордов вам мужики!

[@zvone3657]

Because of you im more interesting in machining. Thank you for your good explaning videos,

[@ericsandberg3167]

What a beautiful part...........going to take a lot of chips to extract that part from that massive chunk of aluminum.

[@VIOLENTxLJx]

Anytime you say Siemen in your videos It gets me everytime

[@trevorgoforth8963]

Can't wait to watch you go town on that part dude, its going to be epic!

[@alexisperales3733]

Cuantos años de experiencia, para manejar las máquinas con tanta agilidad. Wow, gran escuela!

[@jeremymatthies726]

Hey Barry, looking forward to seeing what this process will bring. Also neat and fun to watch a piece of metal become something.

[@garygates5679]

I'M ALWAYS AMAZED ... !!!!! LOVE THIS CHANNEL ... !!!!!!!

[@marcosantoslagunay8444]

My dream is to be machinist someday, and thankyou for uploaded videos, it helps a lot for me.🎉❤

[@barrysetzer]

Thanks for your support!!!

[@VictorHernandez-nt3tw]

Will this be put up on the titans of cnc academy aerospace section? Would love to see the full process through and step by step without having these tiny videos and waiting for each video to release to see it all through. ❤

[@jimbobjoe]

You guys need to invest in a gantry crane system. Makes loading those kinds of heavy duty parts VERY easy. Not cheap, but hey... Quality is expensive.

[@antonivanov1173]

Ждем с нетерпением процесс обработки этой детали

[@jmowreader9555]

I have always been impressed with Barry's forklift-driving skills. His machining is amazing, but I swear he can thread a needle with a forklift.

[@barrysetzer]

LOL, I can actually pick up a dime with a forklift. Maybe I'll do a short on that tomorrow

[@HITTAGAME]

You guys really need to invest in a overhead crane system to lift big pieces like that with a magnet or i bolts

[@travisguilbeau8404]

I’d like to see how you go about getting feeds and speeds, yeah Kennametal has Novo but I find alot of times the parameters are little hot, so maybe show us how you go about finding a good starting point. Like some times it’ll give you slot parameters and other times side milling so maybe show how you go about getting your starting points. That would really be helpful. And of course you can call your rep but I want to figure it out on my own without having to constantly bother them

[@CinemaEngineer]

I really hope we actually see the end of this large part. there was another huge part that ended after the second video when it was hardly done.

[@platin2148]

This would have been a brilliant setup for for a LaserTec Hybrid Mill

[@andrden6440]

Have ever machined Invar? If not, please do Some parts for measuring equipment

[@barrysetzer]

Invar 36 yep. It was for some type of camera equipment

[@andrden6440]

Invar 36 yes. In Nikon metrology we had manipulator part made out of it, as it had low thermal expansion coefficient

[@andrden6440]

​ Hi Barry Could you machine electron optic lenses out of VIMVAR please?

[@Kunkex]

Damn. I would give both my right and left arm to get to run that part! Dang man!

[@D3X1K_AXYZ]

That tease hurt. I genuinely felt that one. Excited for the future videos, but oof I was not prepared for that one. XD

[@barrysetzer]

Sorry bro! But dont worry im all over this one. Next video coming soon

[@HimynameisLeo0424]

@@barrysetzerI got a quick question is there an email I can reach out to you?

[@shaniegust1225]

Beautiful machines!

[@Adrian-dv1sl]

Great work, as always!👍🏻🙋‍♂One question: are these parts that are used? Real orders or "just" demo parts? Best wishes from Switzerland 🇨🇭 ! Bravo, keep it up!

[@cyclingbutterbean]

Nightmare of a part? Come on Barry you dream about stuff like this ! Part looks like a good challenge for you and your skill set. Your programming software will make it a piece of cake, a slice of heaven and a walk in the park. I like but don't subscribe. Give you nothing in return? How about I just give you grief ? All kidding aside. Barry , you do great work. Appreciate you sharing your experience and knowledge.

[@trevorgoforth8963]

Please, subscribe and give him grief as well! lol

[@barrysetzer]

Hahahaha good point, I do get plenty of grief in return, LOL

[@sepehryekebash]

Couple of questions: 1: how did you start machining without taking the work piece reference point? Is the machine equipped with a smart laser guided sensor or something like that? 2: why is such a large complex part being machined as a single monolithic part instead of several smaller parts that are attached to each other?

[@barrysetzer]

Although it wasnt shown in the video, we did take a reference point off the part using an integrated spindle probe. And usually this style of part is made as a single piece. Im not really sure why, as there are some things made as multiple parts like a blisk, or bladed disk.

[@sepehryekebash]

@@barrysetzer thanks!

[@AntalopeAUT]

Do a full GE gasturbine, then we can talk complicated :) 95-105 hours of precision work, making 1 one 4-6 stages of a complete gasturbine setup, stock weight of 36-38 tons, finished weight of around 31-32 tons .

[@andrden6440]

What happened to your 2200 pound part? We saw roughing. Did you finish it?

[@MS29K_YT]

CHIPS OF GREATNESS 😂

[@xsAMOR]

F*ck it, I’m pressing subscribe button.

[@barrysetzer]

Thats the spirit!

[@Oskar-sr3lq]

Milling the inside of that thing looks like a nightmare. Pretty cool stuff. What is the material dont tell me is hastelloy lol

[@opendstudio7141]

Since this appears to be a high pressure part, will it need to be stress relieved before finishing?

[@thomasmedlin2881]

We don't need you for greatness.

[@barrysetzer]

Good! Thanks for watching and commenting anyway, then!

[@Cmccall89]

Lookin a little grey on the sides there Barry. Does Blaser make some "just for men"?

[@barrysetzer]

Lol i think you mean i look a little “distinguished”

[@georgedreisch2662]

Not to spit hairs. Shrouded impeller or is it a stator or nozzle?

[@ZURAD]

Yeah it looks like a stator of some sort. You can see those ports for bypass air on the sides that would not work on a rotating portion.

[@jeffwombold9167]

I was thinking the same when I noticed the teeth on the OD. I wouldn't think it's for starting...

[@peetrider7569]

I did sub now Sir!😅🧑‍🔧

[@One_Eyed_Bandit]

People would subscribe more if your videos weren't so short and really nothing in them. Prep op isnt very interesting.

[@ninjaabcde]

Right!?!?!!! Exactly

[@bulkurcu8900]

ı cant wait for this

[@Live1509]

No more videos about the massive ball valve?

[@andrden6440]

Will you have a video on open day?

[@Bitterfeld1284]

What do you think about a crane? This will help you so much! Maybe Abus will spend you one when you make good marketing for them 😊

[@jasonbennett9851]

Finish the valve already!!! Jeeze

[@nickthelebo]

When are we getting the rest

[@ManuelRamcanny]

Metal 3D print that monster too 😎 It will be awesome watching them side to side.

[@brandons9138]

And in 4 months we'll see the results.

[@joshwilliams8765]

Have you guys ever used a mark forge?

[@barrysetzer]

Yes we have several here at the shop! Check out some of our additive videos!

[@REAPER85151]

nice !

[@kylermitchell24]

I run and program a vtl, when your holding a part with that fixture system is it kind of a free state or do you need to release it before finishing?

[@robertpeters9438]

Now next level would be automated insert honing and recalibration.

[@andrden6440]

I already subscribed And also became a member too

[@barrysetzer]

We appreciate you! 💪

[@PointingLasersAtAircraft]

I need challenging parts like this just to silence the empty hollow scream that is human existence.

[@platin2148]

Well how did that flip go?

[@barrysetzer]

It went flippy!

[@Jason-lz6rg]

I so wish I would have stayed at my previous job. Aerospace was always challenging. My current job is for the money and benefits only. I hate my job.

[@CNTHINGS]

Cool project. Kind of a bummer to just pitch 800 model numbers and show almost no machining.

[@Rick.123]

Whats the material?

[@rodrigoaguilar6781]

You better charge that client a lot!!!

[@jacobcannon5887]

why is it, maybe it just in my area, for jobs like this, as soon as you get out of high school, you need like 2+ years experience, need to know how to read blueprints and all sorts of stuff?

[@the_blueraja5941]

Make a video series like Alec Steele. 48 parts and fun.

[@lennvrd.7039]

hell yeah

[@nismo357able]

where's the rest of the BRASS SNARE DRUM?

[@alexnicholson8717]

Can we see this one start to finish instead of little bits of an uncompleted job?

[@barrysetzer]

The challenge is that finishing is typically boring. Little cuts that take forever. And noone wants to watch a 40 hour long video of that......We do show finishing on things like the grille we did for gas monkey, and other stuff, but its kinda a catch 22. Consider the amount of storage space needed when you have 4 cameras recording in 4k for 40 hours. And all the battery changes. But this part we will likely show finished.

[@alexnicholson8717]

Well I absolutely didn’t expect you to reply! I fully appreciate the amount of effort that goes in to making these videos, it’s quite some effort. However we often see parts that don’t really get completed. I’m also aware that most people watching these videos have probably never even seen a CNC never mind operated one. Contrary to that though, there is a percentage of viewers that are machinists and would absolutely love to see that whole thing! Possibly a longer format for the purists and the short form for entertainment side of things?

[@Vankel83]

Going to make more chips from that, then Donnie makes in a month.

[@balooc2]

how come you still dont have a crane?

[@christophervillalpando5865]

MAKE CHIPS GREAT AGAIN!

[@ramazancolak3105]

That part will make you're head spin at some point😅

[@mikec63136]

No magnetic crane?

[@flyingjeep911]

You didn’t finish the pump housing

[@xbhollandx]

#ad

[@andrewmichel1633]

🔥🔥🔥🔥

[@kirstenspencer3630]

Seriously, the forklift sounds a bit sick. Get a qualified mechanic to give it some love.

[@matthewgowan7546]

In aluminium it's a very do-able part, with it's own challenges like holding tolerance in a free state. How it would be tackled in 718 inconel would be allot more interesting to see, especially if it had to make 30 or 100 of them. Roughing deep like that with ceramics, in inconel would be extremely challenging. I've been working on inconel plates and struggling to break the 90 minutes in cut tool life out of a 10mm endmill. You should check out these guys! instagram.com/sabtechnology

[@TristanMorrow]

The funny thing is, like most extremely complex parts, it *_could_* be engineered and designed for easier manufacturing... (← hot take, I know. Wait for the rest of my opinion! → ) but if it's fun to make we're not going to tell them that!!!

[@joeh.3135]

Elephant for lunch

[@danhnguyen435]

Boom

[@jamesg2987]

Like the videos just wished you finished the series. You never seem to

[@RedmistAU]

Barry, please start looking after yourself.

[@barrysetzer]

Appreciate it, but i am just loving life.

[@mehmettemel8725]

Looks a bit like waste energy to power generator turbine stator but has builtin impeller.🤔hmmm confusing.

[@gitar1hero1qaz]

Programmers for these parts make 28 bucks an hour after a 20 year career. No thank you. Ill stick to hinge pins for 26

[@daveyt4802]

Dang! $$$$$$$$$$$$

[@johannesfossi5561]

show us the drawings and the tolerances! just machining shapes are no hard......

[@barrysetzer]

I machined impellers for years. They had profile of a surface on the blades of .01", concentricity between the OD and spline minor diameter of .0002", Perpendicularity of the spline axis to bottom floor of .0002", blade thickness of +.01 to -.005. The blades would droop as they were machined, so we had to manipulate the points at the leading edge so that they would land in the correct position as they were machined. So I know ALL about blade geometry and how to machine these type of parts. But hey if you want to make a KZbin channel where you discuss drawings and tolerances, good luck on your dozens of views!!!

[@johannesfossi5561]

@@barrysetzer Don't get me wrong sir, I think you guys are awesome!

[@quasarix]

I think its time you guys get air conditioning :D

[@CrypidLore]

Would have really enjoyed the video if it was 30 minutes and not 3 but hey.

[@TITANSofCNC]

More to come and thanks

[@CrypidLore]

@@TITANSofCNC Good to know, looking forward to them!

[@arseniikatkov]

I can ask to subs my mom if it make you feel better

[@haruframing]

Ok that was a useless video without making the part, or at least showing a picture of the finished part

[@TITANSofCNC]

We’re showing the process … the part is being made now and so more videos to come.

[@stevenmarvo2620]

4min video are to short , not watching anymore

[@TITANSofCNC]

We just had a 28 min video a few days ago… just depends on what the topic is

[@stevenmarvo2620]

What's it called and I'll have a look Cheers

[@barrysetzer]

@@stevenmarvo2620 Schunk: Unleashing the power of CNC Machining