The process of mass producing Japanese gas ranges. A commercial gas stove manufacturing factory.

The process of mass producing Japanese gas ranges. A Japanese commercial gas stove manufacturing factory.
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[@dleland71]

WOW, thank you for the video. I knew how the process of sand casting worked, but I never realized the amount of human toil that is involved in the traditional method. This was very interesting.

[@user-dq4sh2mt8l]

японцы как всегда никакого китайского дерьма к себе не пускают

[@user-zu8ox5jg7t]

小さな頃、家にあったガスコンロは丁度こんな感じの製品でした😊。職人さん達が本当に魂を込めて鋳型を作り、銑鉄や鋳鉄戻り屑等をキュポラで溶かす。灼熱の中で心を込めて製品を作り上げる、その姿勢にものづくりに携わる人々の誇りを見た思いがしました。

[@bmanytb]

穴一個一個開ける手間があるのは驚きだった。 素晴らしい製品をありがとう！

[@swp466]

That almost complete lack of PPE is shocking for a Japanese factory. I would expect this lack of protection in one of the third world factories, but not from an industrial leader such as Japan. Safety issues aside, this is a very efficient and impressive process.

[@AppliedCryogenics]

Yeah! Normally, for operations like this in Japan, they even wear masks and gloves just to handle the casting sand! The emission of fumes from the melting furnace seems fairly low at least. (Compared to Pakistan, anyway. ;) )

[@TheLairyLemur]

Hey man, PPE costs money. How's the boss gonna service his Lamborghini if he's spending all the money on mirrored visors and proximity suits?

[@Picanhadopapaimolusco]

🤣🤣🤣

[@TheOneAndOnlySame]

And they're so candid about it that they let a tv crew capture it, broadcast it. It's like it's not even a concern. Curious.

[@MrDelgrigorov]

So you think the kids that are working in this factory are not alowed to wear any protection?

[@sidewalkMCS]

こうして丁寧に作られた物って、何十年と使えるのも納得です

[@metricstormtrooper]

Interesting process BUT, almost no safetyr gear worn by the workers, no foundry boots, walking spreadeagled over orange hot metal when one slip and a fall would mean HORRIBLE BURNS. The management and owners should be ashamed at what they are making their employees do. Japan isnt a third world country but those conditions are.

[@hromeoperu]

I was thinking the same. There are countless possibilities for an accident where someone could end up being seriously burned and even killed.

[@a-fl-man640]

also thought the same but only got as far as pouring molten metal w/o even any eye protection while sparks are flying. surprised to see it in Japan, Pakistan anything goes, Japan i would think would have it's own OSHA.

[@tayninh69]

As in America, big business in Japan cares for only one thing.....................the bottom line.

[@3HoIn_Siz]

パキスタンから来たから、鋳造で砂型機械で固めてんの見ると超ちゃんとしてて感動する

[@3HoIn_Siz]

@@iinaosuke-qg3ub 「パキスタン(の鋳造作業動画)から来た」ってことね……ｗ

[@user-xr1hj7dp6d]

In Japan, these gas stoves are used in the food service industry such as schools, welfare facility kitchens, and restaurants, and can be used for decades. Of course, I sometimes burn the stove with gas to remove dirt and repair any malfunctioning parts.

[@jackking5567]

Another excellent video. Top quality burners being made - excellent!

[@madsobey7239]

I thought this video gonna show a fully automated manufacturing, but this could closely be considered as a hand-crafted stove making. Great by the way.

[@YIFIGY]

こんなに粉塵舞う作業環境なのにマスクすらしないなんて肺やられるぞ

[@aaa-uk8vt]

無問題

[@deanedeane4318]

WOW I never realized the work involved in making these !!! Great job Lads !!!😉😎

[@bell3183]

フォークリフトでノーヘル 旋盤で保護メガネなし 現場猫案件

[@user-vz1gd2mm1q]

なお無事労災おきて労局案件になってもすぐ元通り。

[@user-fk6cl6zg7f]

今まで見てきた鋳造の中で1番自動化が進んでいるのに、半袖で出湯しててビックリしたｗｗ

[@user-vz1gd2mm1q]

火傷するやろと思うやん？するんやで。

[@jimfarmer7811]

This is a strange mix. Some of the processes are world class while some of of the processes have a Pakistanis level of sophistication.

[@user-tt6do9bx4y]

This can be said about 60-80% all factories in world, 80-90% in Asia and 90-99% in China. But detecting leaks by a flame... it is really Pakistanish.

[@RoySamuel]

sooo good. so calming. so wonderful to see people working away contently....

[@manojbehl7002]

Wow Awesome Work From Company specially Testing Process

[@MinhNguyen-nl1gm]

Người Nhật làm ăn không chê chỗ nào được. Lúc nào sản phẩm cũng tốt.. OK 🇯🇵👍.

[@juanpedrogarcialopez2599]

Buen video como siempre muy bueno ❤

[@rafflesmaos]

8:45 Wow, uhh.. seriously? With all the modernity of Japan is this the best they can do? Does Japan have an OSHA equivalent?

[@Katchi_]

Ameritard stay in your own lane.

[@DietBajaBlast]

@@Katchi_ Yeah caring about the safety of workers, he's a total jerk right?

[@Katchi_]

@@DietBajaBlast They give zero fucks about anybody.

[@user-tt6do9bx4y]

Testing by flame is muuuuuuch better

[@250cb8]

未来でロストテクノロジーになりそう。仕上げが芸術的に美しい。

[@marlicorrea8566]

Amei gostaria de poder ter um fogão desse em minha casa

[@Mr1fish2fish]

可燃性ガス漏れをテストするには、石鹸水を使用する必要があります。 You really should use soapy water to test for flammable gas leaks.

[@weswest8666]

That burner will outlive us all

[@tonronin8244]

Uma Obra de Arte, que vai durar uma vida inteira. 👏🏻👏🏻👏🏻 🇧🇷

[@royrice8021]

Nice to see something MADE IN JAPAN for a change! 👍

[@kent454]

こういうのって一度買ったらほぼ一生使えそうだけど、 どれくらいの需要があるのだろうか

[@oldpanamacitybeach]

Factory seems reluctant to adapt modern technology throughout the entire process.

[@bernardmichel4935]

J'ai travaillé un an dans une fonderie fonte des usines Peugeot, c'était ma volonté,je voulais voir et connaître,je revois des gestes le moulage, avec la pose des noyaux,de couleur jaune ,la couleur varie avec la dureté et le temps de désintégration,j'ai aussi coulé des disques de freins ainsi que des tambours,des blocs moteur,des soupapes et des chemises pour cylindre, c'était une super expérience,avec des camarades super,il y avait plein de nationalités différentes,un bon souvenir, après je suis allé bosser dans une verrerie d'art,la j'ai appris a conduire les fours et faire les compositions et la faire fondre,😢

[@bernardmichel4935]

Exporter 😂

[@user-vz1gd2mm1q]

昔ながらの鋳物工場ですねｗ　結構な巣をデブゴン？で埋めてるのはあんまり映してあげない方がいいと思うけど社内で完結してるならいいかｗ

[@a-fl-man640]

quite a mix of machinery and hand labor.

[@mathew00]

I like the Japanese 'maker' videos because they use a lot of automation. Work smarter, not harder. Edit - How much are one of those burners?

[@happynero310]

うちの会社なら超怒られて作業停止だなー

[@jonjacobjingleheimerschmid3798]

This is exactly the same process that was used here in US since the early 60s..... Im sure theres more computers and such doing the automation , but the actions are the same....

[@gokhangokhan950]

Stalar ve prodüksiyon Elinize sağlık

[@SCLB777]

Wonderful product. Nice.

[@ZelosZelo]

i love watching this stuff :)

[@alberthendricks342]

The lack of safety gear is crazy. Almost as bad as working in Texas or Florida.

[@Katchi_]

The real shit hole countries of the world.

[@user-pw5by9pi7p]

Технологичность просто зашкаливает :))))

[@chandandigital9357]

thank you for the video

[@K_i_N_O_M_A_N37]

респект мужикам_)такой тяжёлый труд до конечного результата)красавцы

[@rosewhite---]

Surely the inner pan supports should be bevelled down to make a wok sit central to the flames?

[@JOJO_URABANASI]

すご

[@blacklabel810]

非常に素晴らしいガスストーブを作り、 とても危険な仕事ではありますが、 とても興味深いビデオをありがとう、、、👍

[@jamesgoacher1606]

They were beautiful. I worked on the installation of a Mechanised Foundry during my Elerctrician Apprenticeship, lots of years ago. Bit bigger and simpler lumps than these. London Underground Tunnel Linings. I would not like to Arm Wrestle with the fella who was doing the Manual Pouring.

[@MinhNguyen-nl1gm]

Nhà máy sản xuất bếp gas của Nhật Bản, Rất tuyệt vời và hiện đại. Nhật Bản OK 🇯🇵👍.

[@keramzitJo]

Ну молодцы же японцы, приятно смотреть! Скоро пакистанцев догонят по технологиям

[@Doomer42389]

made in japan always = quality, no doubt

[@mlpadha303]

No protective gears even for eyes.

[@eddiematias1214]

Me gusta esa estufa. Des de Puerto Rico

[@user-xx8lh5ge3n]

😊😊😊👍👍👍👍 Интересное изготовление

[@NickKHNN]

И вот спрашивается, какого хера у нас так не могут? Это высокотехнологичное производство???

[@fastweirdo]

it's really cool seeing how they do this, but holy crap are there opportunities to streamline and improve the processes. I wonder if they cater to specialty manufacturers... Examples: They should be orienting the molds the same way so they can just have a pouring system to dispense exactly enough iron into each mold and eliminate the need for someone to be put in harms way. They should invest in a CNC to drill the holes in the parts instead of doing it manually. Scraps from the mold process should be dropped into a chain belt and into the buckets instead of having someone drag MOLTEN METAL between their legs 20 feet. They should sand blast instead of grind every part into shape. Parts that have cooled from their molds shouldn't be thrown into a pile. They should be moving through a sifting conveyor belt.

[@1738Creations]

..and there's a reason they're better quality than anything made in the US and sell for a hell of a lot more.

[@fastweirdo]

@@1738Creations The suggestions I made are irrespective of sacrifices in quality. Sure, they sell for more, but their margins are also slimmer. Japanese companies are also notorious for stubborn pricing (many would rather go out of business than raise prices), so they are only losing money every year by not identifying and capitalizing on opportunities to reduce waste and inefficiency.

[@user-es6ox8jy2h]

色んなタイプの業務用コンロがあると思うんだけど需要と供給のバランスはどうなんだろう？ 海外輸出もしてるのかな 素人目線だけど鋳型が振動でも崩れず尚且つ半オートメーション化出来るのはやはり積み重ねたノウハウあってのものなんだろうなと感心しました

[@michaelpayne8102]

I’m willing to bet that none of the workers shown suffer from insomnia. :)

[@kusanagimeia]

マスクも手袋もなしでこんあ粉塵舞う環境で仕事とか労働環境が終わってる

[@andreismirnov8667]

Прекрасная и качественная работа! Какая стоимость,и где можно заказать? Спасибо.

[@uniuni5577]

穴あけと塗装の工程は自動化出来そう

[@Trust_but_Verify]

17:49 This has to be the most time consuming to drill each hole manually!

[@jackfalko2946]

working conditions worthy of the 18th century..... 18世紀にふさわしい労働条件......。

[@user-uu2mm1bo7k]

同じような仕事してるけど、防塵マスク無しはヤバイ

[@user-rt9fs1nu8i]

職人技術があるなぁと思う面と、海外のフルオートに近い大量生産工場などを見ると価格帯やら販売面で勝てなくなりこうした工場が閉鎖するのも分かる、、、

[@wolfgangselle4307]

Is this not crazy that’s workers there don’t wear any PPE? I know other countries have other regulations and laws but for me personally I would want to have PPE ..

[@mohamadsholeh5460]

Aku menyaksikan dari awal hingga akhir,hasil yg bagus namun aku merasa hampa

[@raspadsky]

7:45 отличная обзорная позиция с пивом :3

[@dablakh0l193]

Where are the guys in bare feet stomping the sand?

[@iatsd]

Health & Safety don't seem to be a thing. It looked as bad as most Chinese factories for how slack the H&S standards were. All sorts of Japanese work safety regulations being broken right there on camera.

[@triedzidono]

true, but it's not too bad. Is following a traditional work process, that makes a traditional product (19th/20th century) Look up how Japanese calligraphy ink is made. The "soot collectors" are an apparent scene from hell itself. Its a health & safety inspectors nemesis.

[@gummel82]

17:50 That drillpress really needs some new bearings. I don't think there are any left

[@rickyarg5298]

En realidad son los quemadores para la cocina, cero proteccion para trabajar en ese entorno tan peligroso, pero bue se ve q saben lo q hacen. :)

[@user-rj2yq2tv5g]

It's hard to believe this occure in Japan. So little precautiones while melting and casting crude-iron. Neither spectacles, nor protective clowthes and boots. I was frightened to see them carry gleaming ingots such a way.

[@WheatMillington]

Jesus I'd have expected Japan to be doing better on the PPE front.

[@alfredgravy6375]

Burnt ankles anyone?

[@hnakazawa63]

災害の多い日本では絶対に必要なアイテム、作り続けて下さい。

[@user-xm1ju4sx8e]

Это точно не Китайцы ?

[@user-jhggfsa]

Не японцы, это точно. Даже у нас уже нет таких отсталых технологий.

[@railion8200]

日本らしくないけっこう古い作業防式ですね，でも，品質の検証の方は日本らしく几帳面な

[@Fjdwucjish]

Good 🎉

[@StephenMattison66]

Wow!

[@senthilkumaran1154]

Good

[@ezquimal]

El 4 no era número de mala suerte? Porque todo está puesto en 4 líneas?

[@bakunights6016]

I love Japan and Japanese

[@viejo.cotilla]

Ver trabajar en japon es calidad asegurada .pero me dejo un poco penssndo en la poca seguridad que tienen en protección, como cojer cosas pesadas cuándo hay remedios para evitar dolores de espalda

[@DickCheneyXX]

Their safety standards are straight out of the 1950s.

[@dusterowner9978]

Do you reuse the molding sand ?

[@natuna1001]

最終着火品質チェックが大げさすぎる😯😯😯😳😳😳

[@JimmyMowbray]

Does Japan have an occupational safety agency?

[@suzutuki]

今時電気炉じゃなくてキュポラでやってるのに驚き

[@ashinn006]

營業用 炒飯 中華料理

[@jirischleiss5912]

No protective grear 😮

[@SamcheokCentralCollatech]

응원합니다.잘 봤어요.😊👍👏

[@user-it6dh6cw8m]

роботизация и нано технологии!

[@Singlepole]

I'm kinda surprised at the lack of safety in Japan.

[@user-5jAp6ma0]

今までで1番作業が危なそうな気がする

[@user-sh1ej1yh1t]

昭和基準のまま令和迎えてそうですねここ

[@mako_noko]

超大手はともかく、鋳物屋の中では工場はとても綺麗で自動化がかなり進んだ、安全基準も高いところだと思う

[@thomasburke7995]

Please post the source for where you get the music.

[@GLAJMAN]

Why do they add a puck of aluminium (by the looks of it),to the sand molds?

[@TheNitram55]

It's a ceramic strainer.

[@GLAJMAN]

@@TheNitram55 Sorry for the late reply, thank you for the answer.

[@user-tokin]

あの...旋盤使う時くらいはせめて保護メガネしようぜ... ってか他にも色々ツッコミたい危ないとこあってなんかなぁ...

[@user-ye4sd3db6g]

Чем больше смотрю подобные ролики о Японии, тем ниже моё мнение об их технологии. Особенно убило сверление отверстий. Стыдоба!

[@user-jhggfsa]

Вряд ли это Япония. Скорее всего Северная Корея.

[@user-ye4sd3db6g]

@@user-jhggfsa а Вы вообще ролик смотрели? Включите титры. Да и заголовок: «Процесс массового производства японских газовых плит». А так да, вроде Япония, а по факту, ну чисто Сев. Корея😄

[@user-jhggfsa]

@@user-ye4sd3db6g Немного погуглил. Такие горелки MD-210 выпускают в восточной Малайзии. Теперь вроде все бьётся.

[@CarharadonKDG]

@@user-ye4sd3db6g это пакистан, ихи иероглифы 🤣

[@jinnilovely5573]

China more efficient, fast, modern, clean and more more cheap in this field…But Quality japan still no.1

[@gore0ru]

Техника безопасности? Не, не слышал!

[@user-bk9xk6xw2q]

Now I know what the T-800 has become.

[@Siberian81]

🙂👍

[@user-ot8df9bl9b]

Автоматика! 21 век!

[@Alex_F81]

👍

[@zhouallen6333]

防付服都不穿也是 厉害了。