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The production of a high-quality spirit level involves a series of precise and meticulous steps, ensuring the creation of a reliable tool that professionals can rely on for accurate measurements. From the careful quality control of aluminium profiles to the final assembly and packaging, each stage in the production process plays a crucial role in delivering a top-notch spirit level. In this guide, we will walk you through the ten essential steps involved in crafting a spirit level, showcasing the dedication to precision, advanced technology, and commitment to quality that goes into every tool. So, let's dive into the journey of producing a spirit level that meets the highest standards of performance and durability.
1. Quality control: Carefully checking the profiles
High-quality, perfectly fitting aluminium profiles are key to the production of first-class spirit levels
2. Machining the profile
Cutting out and milling the recesses
State-of-the-art machinery ensures maximum precision
3. Powder coasting
Giving the profiles long-lasting suface protection
The high-quality coasting is easy to clean
Millions of spirit levels pass through the production process every year
4. Printing
information about freatures and accuracy
5. The Vials
Start out as high quality acrylic glass gradnules
High transparence, hard wearing acrylic glass
The sprayed vial blocks are gound and milled
Fluorescent vial fluid makes fo optimum readability
Visual check of the vials
6. Locked Vials
Bending the profile and vial
Insirting the vials in the holders
All parts are permanently bonded with the profile using a synthetic resin
Exact adjustment and checking of accuracy
Once the parts are precisely aligned, this process guarantees permanent measurement accuracy
7. Final Assemply
Hard grips, hanging hole and end caps complete the product
Ready for use on the construction site
8. Promise
10 year guarantee on all aluminium spirit levels
Accurate spirit levels that users all over the world can depend on