The TERRIFYING Process Of Machining Vespel

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TITANS of CNC MACHINING

TITANS of CNC MACHINING

Күн бұрын

Пікірлер: 262
@noahnadeau2789
@noahnadeau2789 Ай бұрын
Travis really kills it explaining stuff simple and straight to the point.
@lvxleather
@lvxleather Ай бұрын
Yeah he is 👍
@leonkitshoff2271
@leonkitshoff2271 Ай бұрын
With a voice that's smoother than silk!
@dhooter
@dhooter Ай бұрын
I used to be an operator at DuPont. Made a material that went into Vespel. Whenever the unit went down they were highly agitated lol. Same with Krytox
@normang3668
@normang3668 Ай бұрын
The cost of Vespel seems to be tied entirely to its versatility... I'd be curious to know what it costs to actually make the material.
@flikflak24
@flikflak24 Ай бұрын
Probably 150-200 dollar a bar but since it's so rarely used and therefore it don't get the benefit of "economy of scale" production Plus it Probably also need extreme cleaning of the equipment used to make it ( so it don't get mixed with other materials destroying its properties) which can take a long time
@Hydrazine1000
@Hydrazine1000 Ай бұрын
Probably a lot less. It's so expensive because it's worth it. Vespel is a DuPont brand name and they know they have a very high performance plastic on their hand. It's stable across a large temperature range, it doesn't outgas, its expansion coefficient is very close to aluminum, it's wear resistant and has a low friction coefficient. And DuPont knows exactly how to make it and guarantee its properties. So they charge you through the proverbial nose, because they can.
@JamesChurchill3
@JamesChurchill3 Ай бұрын
​@@Hydrazine1000 I'm sure DuPont has our best interests at heart. I'm sorry I couldn't say that with a straight face.
@Hydrazine1000
@Hydrazine1000 Ай бұрын
@@JamesChurchill3 Yeah, DuPont is a publicly listed commercial enterprise, not some altruistic non-profit organisation.
@Graciashauf
@Graciashauf Ай бұрын
​@@Hydrazine1000 typical gun industry tactic though. As soon as there's the competition coming out with similar material the price falls.
@tim.tw81
@tim.tw81 Ай бұрын
I discovered your page after the Mitutoyo factory tour a while ago because I am a CMM programmer at DuPont Vespel. Now seeing you guys machine Vespel, the circle is round 🤓 Great stuff, you were on point with the description of the properties! 👌
@TITANSofCNC
@TITANSofCNC Ай бұрын
Awesome! Love how small our Global community is😁🤙
@pavo_9768
@pavo_9768 Ай бұрын
This is why I belive if I had my shop I would teach "make it right" instead of "make more" mentality. The fact alone that someone can give you such a risky job and not to be worried about the potentional disaster means you out performed most of industry in my eyes. This mentality put me in a respected place in a company I use to work at.
@walterw2
@walterw2 Ай бұрын
there's a company making guitar picks out of vespel called Blue Chip; the picks are amazing, they last forever and are much stiffer than other materials, they're somehow grippy under my fingers but at the same time slippery against the strings thing is, they sell for like $35 when normal guitar picks are more like 35¢!
@Ole_CornPop
@Ole_CornPop Ай бұрын
I'll have to stick to my 1.0mm Tortex's for now, I save money and turtles doing so. 😂
@walterw2
@walterw2 Ай бұрын
@@Ole_CornPop right? at least Blue Chips are a bargain compared to _real_ tortoise shell (and not illegal or ethically questionable) for my "normal" picks the dunlop Ultex is good stuff, very stiff and long-lasting
@shaniegust1225
@shaniegust1225 Ай бұрын
Great video Travis. Crisp, clear and easy to understand. Kudos to the media team.
@dominic6634
@dominic6634 Ай бұрын
Frankly machine shops should stop firing people for making one or two mistakes. It's why they cant find anyone to do the work anymore. Low wages high stress, limited advancement. It's just not worth it
@1320pass
@1320pass Ай бұрын
Sounds about right. I was all giddy to do CAD/CAM until I found out what they got paid.
@brandons9138
@brandons9138 Ай бұрын
No shop is firing people for one mistake. Unless that mistake destroys a machine. Scrapping a part or job is going to happen. More often than not it's not just one person's mistake.
@warrenschmidt8885
@warrenschmidt8885 Ай бұрын
is no excuse to scrap a part........ever..unless power goes out.. you can control every other variable and its your job to do so....go flip burgers meng
@brandons9138
@brandons9138 Ай бұрын
@@1320pass I get $145k. Is that not enough?
@cnccarving
@cnccarving Ай бұрын
thats not the average wage plus shop has jobs what justifying your wage not to mention you probably have experience and can work with others smoothly
@rexmundi8154
@rexmundi8154 Ай бұрын
I like that you didn’t yell "boom" at us. Surely you prove out the part in PEEK or Delrin
@owievisie
@owievisie Ай бұрын
I would do that and send it to the customer and ask for a written approval and than start the real material
@joshualange3645
@joshualange3645 Ай бұрын
BOOM!
@keesdevries7061
@keesdevries7061 Ай бұрын
Or PCTFE, the materials are all alike, but have their own specific industries and uses, we use PCTFE in cryogenic valves mostly because PTFE will shrink to much and creep on time.
@Buciasda33
@Buciasda33 Ай бұрын
you don't want to go "Boom" near Vespel... you might go Bankrupt before you know it....
@whtkngofc
@whtkngofc Ай бұрын
The cost of Vespel isn't solely because of its properties, It's just a spiced up PTFE blend. It's DuPont's patents and trademark , being the sole supplier has a monopoly on Vespel.
@Hydrazine1000
@Hydrazine1000 Ай бұрын
@@whtkngofc Sorry, no it isn't. Vespel is polyimide (PI) based, not polytetrafluoroethylene (PTFE, a.k.a. Teflon)
@jmowreader9555
@jmowreader9555 Ай бұрын
There isn’t any fluorine in Vespel, so it can’t be a PTFE. PTFE is a carbon backbone with fluorine atoms hanging off both sides of it. The closest equivalent to Vespel is Kapton. It’s expensive because it’s complicated to make.
@tetrabromobisphenol
@tetrabromobisphenol 27 күн бұрын
The cost of Vespel is almost entirely due to the fact that you have to process it at REALLY high temperatures (above 700 F) and that the few things that can dissolve it are terrifyingly corrosive and/or toxic. Everything in the processing chain is either Monel or a Duplex stainless.
@sb50ct
@sb50ct Ай бұрын
Great video, thanks for doing it! Why rough turn, then drill, then finish O.D.? Were you finding that the material would expand a hair after drilling and you wanted to play it safe with your O.D. tolerance? Also, why thread halfway, then groove your undercut, then finish the threads? Would be fascinated to hear your take on things, if you'll indulge a fellow lathe guy. Cheers guys!
@XxSteamStreamxX
@XxSteamStreamxX Ай бұрын
Really good short video, liked the editing and information on this one
@christopherhall9931
@christopherhall9931 Ай бұрын
I work with vespel, celazole, etc on occasion and it really is scary how much a little piece of plastic can cost
@Flyingdinosaur69
@Flyingdinosaur69 23 күн бұрын
This guy is the best guy on this channel. So easy to watch.
@nofunallowed3382
@nofunallowed3382 Ай бұрын
Have you guys ever tried mentioning M398PM from Böhler? It's a crazy tool steel with tungsten, molybdenum, vanadium and chromium. That stuff eats drills, taps, inserts and endmills for breakfast, and is even worse when hardened!
@sicstar
@sicstar Ай бұрын
Already machined M390, not hardened tho. Was half as bad and chip formation was excellent both on turning and deep hole drilling. Just take it a bit slower and yes the cutting edge wears out rather quickly. Surface finnish was on fleek too.
@gab8090
@gab8090 Ай бұрын
hardend K390 however rips every f*** hsc tool independent of the price
@nofunallowed3382
@nofunallowed3382 Ай бұрын
@@gab8090 never tried hss on k/m390, and never will lol. Carbine has a tough job, let alone hss
@gab8090
@gab8090 28 күн бұрын
@@nofunallowed3382 i meant hsc-->High Speed Cutting not hss
@MantismanTM
@MantismanTM Ай бұрын
Travis exudes an aura of professionalism. I liked the slitting saw trick.
@TheRealAirdoo
@TheRealAirdoo Ай бұрын
I work with a 3D printing process that uses powdered polymer at room temperature to form our layers before a consolidation step brings all layers up to temp before compressing them together. I would love to play with Vespel just to see if it plays just as nice as PEEK does for us.
@nathanball753
@nathanball753 Ай бұрын
The most expensive material I have ever machined was a piece of iridium. .250" x 2" piece was $16k and all I did to it was thread half of it 1/4-20 with an edm.
@drokles2125
@drokles2125 Ай бұрын
We make some parts at the factory I work in that are made of vespel and they aren’t fun just because how expensive the material is. It isn’t even that difficult in terms of features but the cost is enough to make them scary to run
@Pippy626
@Pippy626 Ай бұрын
The ability to 3d print vespel is coming that should help. I know it’s currently compression modeled but sure it will be able to be SLS printed soon enough
@Tyler.McGrath
@Tyler.McGrath Ай бұрын
Would love to see some Nitronic 60 get machined. We had a nightmare of a time making some tooling out of it.
@Sara-TOC
@Sara-TOC Ай бұрын
Travis also made a video titled ‘TOUGH Material: Machining NITRONIC 60.’ Be sure to it out! 🙂 kzbin.info/www/bejne/mXOtcoGFj8ZjbJIsi=hmwEmobnnwI8uBgT
@jonpendleton1007
@jonpendleton1007 Ай бұрын
Great video! Clearly explained and informative. Good job, thanks for posting 🙏👌👍
@RFT2112
@RFT2112 Ай бұрын
I machine thousands of parts in Vespel on a Swiss. We machine it dry using through tool air when drilling and boring. Without air chips can build up and cause chip weld.
@Pitstopcomponents
@Pitstopcomponents Ай бұрын
2:04 As a European lower class "Engineer"* it is horrifying to see such a drawing. Because on one side it is incredibly simple and straight forward, on the other side there is like 90% of what i have to put on a drawing just missing! The fact we got measurements of 1.495" is something that makes my Eyes burn. I do not want to start to good old Imperial vs Metric debate, but if i design a part, i try to stick with whole millimeters... seeing a 1.1 is rare on my parts... sure in Imperial with Inches ts a lot less precise... remember a Inch > 20mm... Also the lack of norms makes me feel uncomfortable. What are the standard tolerances if not specified? What scale do the views have? 1:2? 1:1? There are so many little details that are just crazy to see. A Drawing by new standards would look so different you would think you traveled to a whole new universe! Last but not least, as we have a dezent amount of milling but the part remains cylindrical outside. The part should be rotated by 90° counter clockwise.... the way it is drawn is never how you would turn or mill it inside a machine.... Amazing machining and perfect outcome as always, super cool seeing those drawings too.
@Soundpost-f2l
@Soundpost-f2l Ай бұрын
Our metric customers usually have a few oddball numbers on most parts. A .43 or a .71 or something, usually for clearance against another part of their assemblies I think. General tolerances are defined based on how many decimal places are used to specify the dimension, and critical dimensions are called out with a specific tolerance. (Like // ±.001 for parallel within a thou). Typical tolerance on a metric part is ±15 thousandths of an inch for zero place decimal, 10 for a one place, 5 for a two place and 1 for a three place unless specifically called out I think.
@Pitstopcomponents
@Pitstopcomponents Ай бұрын
@ Dont you think thats because they are Americans that arent used to Milimeters or have to make stuff in Imperial sozes but still use the Metric system? I once had to make a 1“ hole… in milimeters this would be a weird size so i just had it be 1“… the Mechanic probably has a 1“ not a 27.xx mm drill… An Inch is just much more coarse to a milimeter, hence why you often see more .xx measurements…
@kingofherdaz
@kingofherdaz Ай бұрын
Polyimide is just about the highest thermally performing polymer class. It's no surprise it costs so much
@anguscable2819
@anguscable2819 Ай бұрын
I had a friend who had to machine Thulium for some sort of X-Ray machine. I'd love to see y'all work on some truly bizare materials like that.
@randomviewer896
@randomviewer896 Ай бұрын
I would like to see you machine PBI, or polybenzimidazole. It is a superpolymer similar to Vespel but it also has some pretty crazy chemical properties.
@elvinchateauvert
@elvinchateauvert Ай бұрын
Copper Nickel Alloys and Nickel Aluminum Bronze are interesting to work with, would be cool to see it on your channel
@marcvaillancourtmv
@marcvaillancourtmv Ай бұрын
I machine vespel everyday for a plastics company. It can be tricky for sure, but not terrible
@notyou6950
@notyou6950 Ай бұрын
Last week I heard inconel chips were $80.00 per pound. Our buyer rejected 2 truck loads that were contaminated. That sux!
@ChainsGoldMask
@ChainsGoldMask Ай бұрын
What do you do with plastic chips?
@flikflak24
@flikflak24 Ай бұрын
Well what we did with a plastic material that was twice the price of gold pr. Gram was thrown out into the garbage ( same goes for the parts out of speck ) since it had to be Virgin plastic that was used
@truantray
@truantray Ай бұрын
trash. It's not a thermoplastic so chips are useless.
@orangerider2827
@orangerider2827 Ай бұрын
I throw it away every day.
@WelcomeToNevaad
@WelcomeToNevaad Ай бұрын
Great choice of music for this video.
@orangerider2827
@orangerider2827 Ай бұрын
Vespel as far as plastic goes machines great. I'd says it machines really well isn't super abrasive and holds size well. It's not quite the brass of plastics but it's not much worse. It's just expensive which isn't a big deal.
@VitaminCLV
@VitaminCLV Ай бұрын
I had an awful time once machining some weird phenolic. It wasn't the phelonic I was used to (cardboard), this shit was beige and seemed like it was impregnated with glue or something. It was tube stock. Like 3in ID, 3.5in OD, 12in long. I had to turn the OD and ID down and shorten it. Final product was maybe .100 wall thickness. What a nightmare. All facing cuts would cause the material to chip out and flake apart in the ID. I considered trying to use the live tooling to face with an endmill but at the time I didn't know how to program it and had no help. Got yelled at for all the scrap. Hopefully never again.
@fg786
@fg786 Ай бұрын
Do you have to do some tempering before machining like with HDPE that tends to deform over time after you machine away a lot of it?
@firewing1319
@firewing1319 Ай бұрын
Is it possible to do a dry run on a similar but less expensive material to check set up and programing?
@Freedomrocker5150
@Freedomrocker5150 Ай бұрын
I know it’s hard to get hands an it but I think it would be interesting to airel-gel ( I know it might not be spelled right.) machined
@ltborg
@ltborg Ай бұрын
Nice video. Why did you run the through hole with a live tool versus a static drill? Maybe it's slightly off-center but it looks like it's on the center axis of the part.
@aaronberge1664
@aaronberge1664 Ай бұрын
What is the advantage of using the live tool to drill the hole versus using the chuck to drill the hole?
@bowieinc
@bowieinc Ай бұрын
Frustrating when things are priced based on how well they work. I’m sure the manufacturer considers if they reduce the price it would hurt the sale of their other materials. I don’t begrudge anyone making lots of money. I just don’t want them to make it all on me, all at once!
@nathann-mfgen
@nathann-mfgen Ай бұрын
Reminds me of a shop I worked at that occasionally machined parts out of UHMW and Teflon. Still remember being handed a Teflon part the size of my palm and being told it was over $1000 for the material!
@jordantekelenburg
@jordantekelenburg Ай бұрын
What is a part that is made with vespel
@firebry23
@firebry23 Ай бұрын
So what i got out of why the material cost so much is. Because we can.
@rayporter4712
@rayporter4712 Ай бұрын
DuPont™ Vespel® see the little tm and the r that's why :)
@2oqp577
@2oqp577 Ай бұрын
When an organization invests millions of dollars to do research on a new material, it has to pay off at some point. That's that. Without that Reward aspect of research and then "putting to market" reward potential, no body will break their ass off to research anything and make progress for the whole society. Learn the realities of human behavior and accept what we are as a specie.
@lawabidingcitizen5153
@lawabidingcitizen5153 Ай бұрын
Because there's no competition yet
@j_zales1390
@j_zales1390 Ай бұрын
Supply and demand , it's simple , low Supply and high demand
@hotfilament
@hotfilament Ай бұрын
What about doing a test batch with Nylon 6-12 so the customer can give feedback on obvious bugs they've discovered and then do the full half a million manufacturing deal?
@AlbertaPL
@AlbertaPL Ай бұрын
Please machine Beryllium bronze. Not for any reason besides wanting to learn more about the look, qualities and applications of the material.
@Fullion-CA
@Fullion-CA Ай бұрын
Wonder how it compares to Graphalloy as far as cost/inch and mechanical properties.
@JonneBackhaus
@JonneBackhaus Ай бұрын
Just a question, why machine vespel? why not powder 3d-print it (since its laser-printable)? especially with all the issues you are telling wouldnt 3d-printing be a better solution? Just wondering
@jonaix3904
@jonaix3904 Ай бұрын
I would kinda love to see you guys mashie hard cotton fabric. For example HGW 2082 (PF CC 201). Not because it's difficult to mashie but because it's outside of gear manufacturing quite rare to see. I'd love to see more materials that aren't super complicated or super expensive but are rather uncommon outside of their niche. Anyway keep up the amazing work
@zachyurkus
@zachyurkus Ай бұрын
Can the chips be re-used (melted down and re-formed) or is that somehow impossible due to the materials properties?
@herickcaniggia9276
@herickcaniggia9276 Ай бұрын
Poderia mandar um salve para os brasileiros, excelente video, cnc é demais.
@laurenceturner9346
@laurenceturner9346 Ай бұрын
What's the difference between vespel and ixef, there both polyarcyimide
@haddiejonesy
@haddiejonesy Ай бұрын
I have made my share of mistakes on expensive materials, we all do it.
@yanisfritz4504
@yanisfritz4504 Ай бұрын
I am very courious to know what precious metals or alloys behave like in machining. I know that large companys like Tiffany or Faberge machine their jewellery instead of producing it by hand but I have never seen anything like that. (I know this is probably not what you guys are up to but it would excite me very much to see and hear about)
@neovenom7187
@neovenom7187 Ай бұрын
I got to say machining it is indeed easy. Like PA66GF30. it's hard but breaks up nicely. PA6 on the other hand is a nightmare. Some parts require 2 finishing passes in order to keep it within tolerances. And it does not make chips, they turn in legit strings, some easily up to 5 meters long
@arborlawns
@arborlawns Ай бұрын
Let's connect , we stock all grades and sizes. I work for the Largest Plastics Distributor in North America. Vespel, super high performance, almost nothing like it.
@billdoodson4232
@billdoodson4232 Ай бұрын
I have, after 50 years in Engineering, never heard of Vespel. I have used all sorts of plastics in various ways from PVC to Peek, via UHDPE, but never have I heard of Vespel. Having seen the price I know why, no one was stupid enough to offer it to me as a solution.
@magran17
@magran17 Ай бұрын
Given the material properties and timing, I’d guess it’s a SpaceX part.
@martyk1156
@martyk1156 Ай бұрын
Apparently they used it for snowmobile high fax back in the day. It was much cheaper back then.
@thomasalison6188
@thomasalison6188 Ай бұрын
Looks like it machines very well!
@chrisw7188
@chrisw7188 Ай бұрын
dude thats crazy! that little rod is $1k?
@ScrawnyClownSnatch
@ScrawnyClownSnatch Ай бұрын
I'd be currious how you would machine things like gold, silver, platinum etc...
@dinosauralan.9486
@dinosauralan.9486 Ай бұрын
That expensive, so what happens to the swarf, is it recovered or just binned? And or the leftovers???
@JohnSmith-pn2vl
@JohnSmith-pn2vl Ай бұрын
why would they have any value
@dinosauralan.9486
@dinosauralan.9486 Ай бұрын
@@JohnSmith-pn2vl As most swarf is recycled, yes, so why not this so-called expensive material, or is it just that it's too expensive for you to even bother?
@bonkbonk92
@bonkbonk92 Ай бұрын
So it sounds like this stuff is like super ultra mega Delrin.
@CNCEDMDUDE
@CNCEDMDUDE Ай бұрын
Try cutting AL6XN
@cadchannel3921
@cadchannel3921 Ай бұрын
What's the name of this material?
@jordangunit3078
@jordangunit3078 Ай бұрын
Not sure if anyone else commented on this, but Vespel is the material expensive Blue Chip guitar picks are made of. It’s the best by far.
@gorak9000
@gorak9000 Ай бұрын
Definitely needed for those cryogenic sessions huh [rolleyes]
@jordangunit3078
@jordangunit3078 Ай бұрын
@ eh maybe it’s not technically up to spec but the machine shop owner was making picks out of tortoise shell and tried the material and liked it. So have many thousand other musicians of noteworthy fame, but sure I guess it deserves the eye roll.
@jordangunit3078
@jordangunit3078 Ай бұрын
@@gorak9000 also, it’s a self lubricating material, maybe it’s the friction specs. It does impart a specific was of flow through strings and sound I haven’t gotten with anything else. A pick is $35 and I’ve never lost one and they last forever. Tool for the job, right?
@benjaminshropshire2900
@benjaminshropshire2900 Ай бұрын
I wonder if there would be a market for "cheap surrogate" materials for this kind of thing? That would be something way cheaper that has nearly identical machining properties for testings your code with. You could use darn near anything for making sure you don't crash something or forget a feature, but something that is close enough to dial in feeds, speeds, finish and tolerances would be handy.
@truantray
@truantray Ай бұрын
PEEK
@orangerider2827
@orangerider2827 Ай бұрын
Yeah that's called delrin we use it at my shop for set up all the time.
@benjaminshropshire2900
@benjaminshropshire2900 Ай бұрын
@@orangerider2827 Do you machine Vespel all the time too? At a guess, delrin would be an example of the "darn near anything" I mentioned for some of the setup, but I very much doubt that it would work as a feeds and speeds stand-in for Inconel, paraffin, graphite, titanium or any number of other materials (not that all of those are pricey enough to _need_ a stand in). In fact, it's unlikely that any one thing could stand in for more than a small fraction of materials.
@orangerider2827
@orangerider2827 Ай бұрын
@@benjaminshropshire2900 yeah it's a common material for me. And I mean do the speeds and feed work yeah you can get close. Its mostly for size that I care about. Peek would be better as it's harder but its also more expensive so delrin is just a staple of the shop as setup part material. It's used for pretty much everything that's odd or expensive.
@benjaminshropshire2900
@benjaminshropshire2900 Ай бұрын
@@orangerider2827 Interesting. I wonder if anyone has published tables of good stand-in's? My wondering isn't just about Vespel but rather having a catalog for all kinds of expensive to screw up stuff.
@thomasloffler441
@thomasloffler441 Ай бұрын
Pls some milling of Invar 36
@endotherm
@endotherm Ай бұрын
Can you recycle the swarf and offcuts and make a little bit of money back on the cost?
@canyonrunner331
@canyonrunner331 Ай бұрын
Have y'all machined Haynes 282 yet?
@khkpck
@khkpck Ай бұрын
yes AL6-XN (no its not aluminum)(i have a love-hate relationship with that stuff) we (my employer) are manufakturing for pharmaceutical and food companies so only the stainless steel and super alloys
@flikflak24
@flikflak24 Ай бұрын
When is nitinol ?
@contessa.adella
@contessa.adella Ай бұрын
If I was the end point user I’d be saying to my engineers….You find a way to make this function without a Vespel part. Why not? Because Aerospace, where any cost is justifiable and in the end the customer has to pick up the tab.
@pirobot668beta
@pirobot668beta Ай бұрын
I purchased some 'Tullomer', a new 3d-printing material. $300 American Dollars for a pound.... The hype says it has tensile strength exceeding mild steel...we will see! The printing specs are crazy...300+ C nozzle, 120 C print bed, 80 C print chamber, 500 mm/sec print rate, 0.05 mm layer thickness...teach your printer how to print spider-webs...
@patrickmccrary4008
@patrickmccrary4008 Ай бұрын
I need to work with you guys. Y'all share the same philosophy in machining as me. If you don't try you don't know of it will work or not. Sketchy or not, jump in there.
@chir0pter
@chir0pter 29 күн бұрын
talking about how capable this plastic is doesn't explain the price. If DuPont wanted to make more profit they would sell volume at a lower price point- but the absurd price suggests they can't. It's very unusual for a plastic polymer to cost so much. I guess maybe the precursors are relatively costly to produce, or some expensive catalyst is required?
@artej11
@artej11 Ай бұрын
Isn't there something mechanically similar enough to do a test run on if you are scared that you are gonna blow it?
@Titan3DAZ
@Titan3DAZ Ай бұрын
I want to see a fully 3d printed part off an FDM machine get machined. I've always wondered how well FDM parts get machined.
@christian6039
@christian6039 Ай бұрын
I have a bit of experience machining it. At my company we tried prototyping molds with a large FDM printer that we frankensteined onto a CNC router. Printed with PLA and finish machined to size. Stuff sounds absolutely awful when being cut since the printed PLA is quite hard and brittle, but inherently FDM prints are not very rigid unless the layers are compacted directly after the bead is laid. Chatter and workholding are a god damn nightmare.
@Titan3DAZ
@Titan3DAZ Ай бұрын
@christian6039 fascinating. I wonder how much we could tune it
@christian6039
@christian6039 Ай бұрын
​@@Titan3DAZ The two main challenges we had were being able to machine directly onto the centerline of each layer/bead so the finish machined passes would have a nice smooth surface, and the second was avoiding layer separation while machining. Had quite a lot of prints end up destroyed due to one layer separating on a finish pass and taking all the adjacent layers out with it. We tried annealing the prints, printing at higher temperatures, etc, but nothing seemed to prevent the layer separation other than simultaneously compacting while printing. Seemed to stiffen the prints up quite a lot. We eventually moved towards a tooling foam which is much nicer to machine, albeit much more expensive.
@christian6039
@christian6039 Ай бұрын
I should also mention we were using a 2.5mm nozzle so, a bit on the extreme side. I'd imagine the layer separation wouldn't be as much of an issue with smaller extruders.
@Titan3DAZ
@Titan3DAZ Ай бұрын
@christian6039 I'm pretty sure the larger nozzle makes for better layer adhesion. Unless it wasn't as molten?
@fernandocelere
@fernandocelere Ай бұрын
for an expensive material like this, do you collect the chips and recycle it?
@hurozgur8610
@hurozgur8610 Ай бұрын
Serkeftin birêz Tîtan Ma hûn li ser KZbin dersên Mastercam Lathe didin? Li ser bişkoka tevlêbûnê?
@brianfeddersen8124
@brianfeddersen8124 Ай бұрын
They have a website for all that. Check the description for the link! ❤
@alexandersievewright3842
@alexandersievewright3842 Ай бұрын
I'd have made a few with delrin to make sure my programme was good before I made the actual parts
@skenzyme81
@skenzyme81 Ай бұрын
How expensive would material have to be to make it worthwhile to machine a cheaper piece of material first as a precautionary test of the setup?
@flikflak24
@flikflak24 Ай бұрын
Not mutch to be honest. Done that hundreds of times. Just finding another cheaper material that cuts and behave the same well machining as the actual material
@skenzyme81
@skenzyme81 Ай бұрын
@@flikflak24That's really interesting. I wonder what a good stand-in for Vespel would be.
@NostriIdamus
@NostriIdamus 2 күн бұрын
Great now I feel like Vespel is out to get me 👍
@sikkingtruth7488
@sikkingtruth7488 Ай бұрын
Half of the tolerances might not be crucial as the print says if you look into functionality in most cases...like .005 radius he was talking about. It's crazy the amount of stress most machinist has to endure to achieve tolerances that doesn't really affect the functionality of the part.
@douro20
@douro20 Ай бұрын
In the case of parts like these for the most advanced products in aerospace or medical fields the customer may not even be allowed to elaborate on a specific feature to the contractor. Such reasons may even be highly classified.
@sikkingtruth7488
@sikkingtruth7488 Ай бұрын
@douro20 I know that...but most of the machinist are not aware of functionality of the part, they just look at the print go by the tolerances that is given even if it is over tolerated. Like 005 corner radius, in this case as long as there is no square corner the part should be fine, the radius is to prevent stress concentration.it doesn't have to be too accurate. The engineers who are designing this , most them never have any machining experience, that adds to the struggle of machinists
@wagonroller3019
@wagonroller3019 Ай бұрын
Try machining cast polyurethane accurately, what fun.
@intorsusvolo7834
@intorsusvolo7834 Ай бұрын
The lesson: make and supply material instead of machining parts from said material 😂
@iletyouwin1
@iletyouwin1 Ай бұрын
Why use vespel ? And not aluminum or steel or acrylic? What makes vespel so special?
@MrJrloveless
@MrJrloveless Ай бұрын
Let's see some parts out of PEEK sometime
@truantray
@truantray Ай бұрын
PEEK can be 3D printed.
@orangerider2827
@orangerider2827 Ай бұрын
​@truantray can be but it's never as good as actual machining of it. Can they print 30% carbon peek yet?
@MrJrloveless
@MrJrloveless 27 күн бұрын
​@truantray can be, the application we use it for it cannot unfortunately.
@may-the-ma-be-with-u
@may-the-ma-be-with-u Ай бұрын
first(For Inspiration and Recognition of Science and Technology)
@andy0311co
@andy0311co Ай бұрын
Do beryllium copper next
@erichuntsinger8017
@erichuntsinger8017 Ай бұрын
There's no reason for vespel to be that expensive other than patented propriety. it is nice to machine.
@SingularityAdvent
@SingularityAdvent Ай бұрын
Space industry material, extreme thermal tolerances, low demand = stupid prices.
@gorak9000
@gorak9000 Ай бұрын
More like "the government (aka the taxpayers) are paying for it? Sweet, we can charge whatever we want". And that's why your taxes keep going up
@kellygipson8354
@kellygipson8354 6 күн бұрын
Anybody else wondering whats up with the saw cut?
@CNCMatrix
@CNCMatrix Ай бұрын
We machine PEEK from time to time...$4,500 per pound. Edit: Probably better off having that small of a corner radius tolerance call-out because you really need a sharp corner radius when turning these types of material, better chip control and less deflection caused by tool pressure with a larger nose radius.
@FranciscoHernandez-qs2kg
@FranciscoHernandez-qs2kg Ай бұрын
Can you guys machine some MP35N? Talk about expensive
@leonschumann2361
@leonschumann2361 Ай бұрын
l wanna see you machine with some PCD tools. hardnened tool steel, carbide, ceramics on a mill
@gnewman18
@gnewman18 Ай бұрын
Why didn’t the client use Torlon? It’s less expensive.
@Pippy626
@Pippy626 Ай бұрын
Can I come learn from you I’m a 40yr old disabled guy who is looking for a hobby and best I have is a 3d printer and a 3d printed wood CNC until I can get a real spindle
@Namegoeshere-op9hg
@Namegoeshere-op9hg Ай бұрын
Imagine a world where humans are unable to machine things to such fine tolerances…I’d be willing to bet standard of living in the first world would be about half what it is today.
@cyclingbutterbean
@cyclingbutterbean Ай бұрын
Unobtanium. The ultimate test for anyone calling themselves a REAL machinist.
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