Can We Find The LEAK? (& Galley Build!) [E119]

[@geoffwright7110]

Hi Matt, great leak and test explanation and suitable option to seal the hole. Just thinking, as you have a vacuum system, you could infuse leak path by drawing epoxy through the void areas. Your skill will no doubt solve these little issues. cheers

[@chrisnelson7239]

This is how we fix hard to reach fuel leaks in aircraft fuel tanks. Pull a vacuum then draw your solvent of choice, then thinned sealer (or epoxy) into the hole. 60% of the time it works every time.

[@Eric-oo8rb]

It’s not crazy if it works!

[@TheDuracellProject]

totally could! I just bought the pressure test materials today though

[@chicobicalho5621]

Brilliant solution for an annoying problem. Should be definitive as well!

[@janstroyer]

The vacuum methode is also used to repair some dificult to reach voids In some Wind mill blades.

[@DJ70404]

I dont think people appreciate the math that is going into this build. It's fantastic to watch you measure, cut, fibreglass, and glue something, like those radius end pieces, and see them fit perfectly. Love your work.

[@TheDuracellProject]

you're right, there was a lot of math in that one. I thought about showing more of it. Maybe I'll share more math in the future if folks are interested.

[@DJ70404]

@TheDuracellProject definately interested. Coming from a line of work that used math nearly every day, it is interesting to me. And I'm not even that good at it. But I love to see the practically of it.

[@KiwiSkipper]

jeeezz ...that radius jig was pure butter. What a thing of beauty to watch slide together. Awesome !!

[@joecioe8566]

Galley looks great and well thought out. I like the rounded corners.

[@chasingsunsets380]

Great stuff Matt And the way you found that leak, wow

[@tomross3384]

Hello, when working in a Brassware foundry, pressure testing the brass valves we found that when testing the valve for leaks with air, there was no pressure loss, but when testing with water at the same pressure the leaks became obvious because of the fine water sprays when the valve body was leaking were visible. Also, pressure testing with water is much safer than testing with air.

[@jeffhudson4817]

Great job on finding and plugging that leak. It’s does my heart well to see a young person taking the time to do a job and do it right. The amount of thought you put into everything you do is outstanding and you get outstanding results. Keep up the good work and I am so stoked to see this boat when she is done. U guys stay safe…

[@chicobicalho5621]

Do consider using O-rings for the access hatches on the water tanks instead of the rubber discs, which are likely to deform with time. I imagine that, with a jig and the router this can be easily done. In fact, maybe a whole new piece can be designed and built, using a 5 mm polycarbonate ring and a 5mm disc for the lid, where you carve the recesses for the O-ring with the router, and this PC ring can have the corresponding holes for the bolts and it gets glued on top of the fiberglass around the hatches. And if you use 5mm clear (crystal) polycarbonate for the lids you can inspect the inside of the tanks with a flashlight in an emergency without having to undue all those screws. Was that clear? It comes in two parts that can be done at the garage in production line; a 30 mm by 5 mm ring with the recess for the "O", a disk lid with the other recess to fit the O-ring, with the same outer Ø as the ones you have now, and the bottom PC rings are glued around the holes for the access hatches. I wish I could draw them in 3D and send you the renderings, it is super simple and and effective... quick to make too.

[@MarcoArtini-b7l]

I LOVE the U shaped Galley!!! I'm a former chef and the boat of my dreams has a U shaped galley exactly like that! So I can entertain my guests while I'm cooking for them!! I'm on your side guys, I'm sure it'll be great!

[@TheDuracellProject]

thanks! We love the contained feel of a U-shaped galley too.

[@DFMurray]

Heyo! The dye was a good idea!

[@bobflores]

I'm glad the leaks in the water tanks were easily found and repaired. I'm assuming the other tank had the same issue. The gally is coming together really quick. Nice easy solution to getting the radius on the cabinet corners. Thanks for the episode.

[@TheDuracellProject]

Hi Bob, yes the other tank had the same issue. Both are fixed now!

[@Orcatect]

Whoa big changes! I love those radiused corners. And glad you found and fixed your leak without having to do more invasive surgery on those tanks! One thought about the galley backsplash: Maybe this adds unnecessary complexity, but I like the look where boats use a clear (acrylic i guess?) backsplash to protect the salon area but keep the boat more visually open. Just a thought. Onward!

[@chicobicalho5621]

15:00 Nice piece! Obviously a whole lot more fun for you than fixing leaks, although we all know it is impossible to have a seamless, trouble free project all the time, so, these "leaky" moments are to be expected occasionally, and, after all, we learn from our 'mistakes'. As soon as these tanks are fully sealed, you will be back to full enjoyment mode.

[@buza1300]

Takk!

[@TheDuracellProject]

tusen, tusen takk!!!

[@daveffs1935]

It's looking very pretty indeed (and so are you Matt) I love those rounded corners. I'm glad the dye worked out, it makes it soooo much easier. I'm surprised the inspector wasn't out checking over your repair.

[@FLHR2014]

Glad the tank fix was not too destructive.

[@charliesimcox68]

Awesome project been watching for the past year. West Coast Scotland is amazing sail ground BTW. Also, I think the kitchen top should be cut flush as you walk down the steps and on the outside of the port leaf. If you got caught in heavy seas, someone is going to get an injury....Good luck!!!

[@mikemurel1917]

Your planning, execution and vision are astounding!! The working floor is pure genius. Very satisfying indeed!!! It's really exciting now.

[@John-Nada]

Nice to see comparison photos to your earlier boat "Louise".

[@endospores]

I'm glad you found the source, and a way to stop the leak. In my head i was like "just use a dye or food colouring" and immediately you went there. That was funny. Galley design looks awesome. Keep it coming.

[@finley624]

15.3 knots, that's insane for such a small boat. The galley design is really nice! Love it

[@MikeC19100]

Nice work on identifying the leak source and getting it repaired. It almost looked like your water tank was bleeding internally for a moment. LOL. Getting the radius on the foam board was very interesting and effective. Wishing you extra success and luck on the water pressure test moving forward. The galley area is looking great so far.

[@oscarw9889]

Glad the food coloring did the job! Love the galley layout as it will be a secure work area at sea. You're right about needing storage as even on a large boat there seems to be never enough of it. For pressure testing you can add smoke to the air and any leaks will give of smoke signals...

[@bishopkinlyside8477]

Hi Matt, at least you found where the leak is and you we able to fix it before you put the kitchen in and the rest of the interior. Keep up the good work. Lots of love from Australia

[@Building_a_Boat_by_the_River]

Nice job finding the hole! We did a heap of fibreglassing last week and were thinking how easy you make it look!

[@steveraleigh100]

having an endoscope is such a bonus Dr. Matt. And I love the curved walls of the galley benches

[@dennishively5994]

Great job on finding & fixing the problem, the kitchen is looking awesome

[@mikefriend7570]

What an amazing solution and procedure for fixing your leak. Very creative.

[@neilrush659]

Hey you guys, getting to find the source of that leak was genius, super impressive. Looking back at old videos, it's amazing how Duracell has really transformed and is transforming from what she used to look like, absolutely incredible! Anyhow, great video and as always sending positive energy to you....Neil ☘😊☘

[@seancrumby3241]

Hello Matt, try mixing the splazone in water with wet hands. And try epoxying and glassing the splazone after it dries, paint will not really protect it as much as glass and epoxy. This is how I patched oil and water tanks inside and out in oil production tanks

[@chicobicalho5621]

I am wondering if Le Paws properly inspected these water tanks when they were built a year ago. I have a suspicion she was out hunting, and skipped this, oh so important task. Maybe an emergency meeting should be called, including Judy and Iris, and perhaps "Evan the naval architect", so, something like this does not happen again!!

[@TheDuracellProject]

yes, unfortunately this leak escaped the usually meticulous inspector. A formal meeting with everyone at the table is a good idea.

[@TotalBoat]

Glad you were able to identify the leak now rather than later! Thixo to the rescue!

[@jimmyjohnstone5878]

Well done on finding the source of the water leak. Hopefully the fix is the final one (on each side) and the tanks are watertight ahead.

[@timothyobrien1850]

Yep, well done. Good luck.

[@Mumbo_Jumbo_Kiwi.1]

Unlike many other utubers your forethought & slow explanations for dummies like me is outstanding indeed

[@120Livi]

Really great that you've got all this documented progress to rewatch and refer back to a year later! Really helpful

[@TheDuracellProject]

yes it was super helpful in this case!

[@chrisbartlett6022]

Loved seeing the galley coming together, hope the leaks are fixed.

[@RappinIggyG]

What a cool building material those sheets are. So versatile. I think I'd choose to make those for my boat interior when it comes time to build!

[@kiweekeith]

Absolutely Fantstic that you found the 'Leak' .... The only other option, yet difficult, is to use a 'Tank Bladder' .... Just love the way that 'Things' are advancing .... Very Best to ALL from ChCh, NZ

[@ATAP...AnotherTime]

🤞 all fixed... Thanks for another good video guys...

[@thomascallaghan5988]

Great video and what a brilliant idea with the food dye

[@markchodroff250]

Matt , finding and repairing the water leaks was amazing, the the rest will be easy for you , the boat is looking 👀 great

[@RenegadeADV]

I like how that galley is coming together, I think it is going to be a very efficient use of the space. AS well by raising the floor you are going to gain a ton of storage under the floorboards.

[@Arnaud58]

Good work on the leak(s)!👴👌 @17:15 A bit late, but the usual height of the countertop in present day kitchens has not changed in decades. The general length of people did however increase quite substantially. So, most kitchen tops are not at a comfortable height anymore... I had my (home) kitchen raised from 92 cm. to 103 cm.. In hindsight a touch higher would have been even better, but still, 103 made it much better. Standing up straight in a kitchen is a blessing!👴🧐😊

[@johnmiglautsch4587]

one of your most interesting videos - especially the dye! :)

[@benshore7357]

Looking good. I like the rounded corners 🎉🎉

[@dcallan812]

The tiny cameras are great for finding things in inaccessible areas. Bonus that it was easy(ish) to find and fix. Great update 2x👍

[@TheDuracellProject]

Hi Allan, yes it was super helpful!

[@BaronKreger]

@9:52 And POOF! the beard is gone! Just like Magic lol

[@clide427]

Guys, I can't wait till this is done. I'm hoping it keeps going to plan . I am very excited and anticipate a great outcome. Keep up the good work 👏

[@kiwior_c37]

so, you are basically building your old boat, but bigger, i love that

[@Sluf7]

Excellent work on that dam leak as you say same on both sides bit of a dag. Good fix though. Ya should pressure test it without the insert restored first just to make sure it,s holding inside. 😮😊. Great job on galley looks great. 😊😊 keep at it now. 😅😊😮😊

[@Baddad36]

Remembering of course when you finally put it in water the tresses will be very different - the boat's plastic and very flexible. Unless there's a flexible lining it'll probably leak again.

[@SophieStepfordSailing]

14:44 love your work!

[@stevenclark1717]

Smart thinking with the toe kick at the bottom of the galley sink cabinet! Your back will thank you.

[@MrDannyd9]

14:46 It is pretty cool to see the radii emerge like that!

[@jimedson3853]

Thanks for the clear explanation of the leak source determination and solution. Galley coming along nicely Thanks for the video.😁😁👍👍

[@neilfromclearwaterfl81]

I would have been tempted to vacuum from the inside to draw as much epoxy into the crack as possible from the outside before covering the inside defect up with the epoxy paste. Probably overkill but I tend to make things as difficult as I possibly can so at least I'm consistent. Rather have the guy who wants to take it apart complain of the difficulty than those who needed it to stay together upset. Glad you found it quickly and got forward momentum going again. Best!

[@neon1929]

I think the slotting process to get your curve is called kerfing. Also, would it make any sense to vacuum test the water tanks rather than pressure test them? I think you have a vacuum pump. Draw down a vacuum and see that it holds for a day or so? Nice work, Matt. Galley is coming together remarkably quickly.

[@TheDuracellProject]

a vacuum test would work too. I just bought the materials for a pressure test, tho!

[@BrunoWiebelt]

cool that you found the leak... fingers crossed for the fix

[@Ckktopa]

Its really coming along. well done to you all!

[@theconfessionsof_a]

Great progress, how is Yanni doing, I hope she’s well and pregnancy is suiting her? Your lives are going to change for the better in so many way. We have two beautiful daughters and life is richer with them. Much love from England xx

[@TheDuracellProject]

Doing great!

[@samwinstanley6820]

Good dentistry Matt, I know nothing really about boats, I am surprised that there isnt some kind of waterproof (silicone etc) liner that can be filled in place so that it adheres via contact adhesive to the surfaces around. Seems a good idea for drinking water

[@markhuston9250]

I was stressing out wondering how you’d identify the source of the leak - I had no worries you would have a solution! 😀 great results so far. Thanks as always for sharing.

[@patrickday4206]

I would coat them with the waterproof sealer that cisterns use very reliable should be able to spray and safe to drink out of

[@YSALF]

I enjoy watching your work on the project as if it were mine. I’m concerned about the issue with water tanks leaks. When they are sailing all those joints will be stressed and judging by the current results, it is reasonable to project that they will liquefy again. That would be terrible during a crossing. I suggest you consider using flexible water tanks instead. Good luck!

[@TheDuracellProject]

We re not worried. The water tanks are built stoutly. This leak was an oversight, something we didn’t see. I don’t foresee more leak problems.

[@svlamancha9877]

Great job chasing down the leak. Not a fan of built in tanks of any type, using the hulls internal skin to contain water seems like a good idea but it’s definitely got problems. Whatever coating you use to isolate the water from the boats structure is likely to eventually fail then you have water seeping into the boats structure and you may not even be aware of it. Leaks from this type of tank are common. Probably you are locked in now but bladders or separate tanks may have been a better choice. Hopefully your testing will go well but it’s only a static test and won’t duplicate the stress a half full tank will be subjected to when the boat is pounding through a heavy seaway (of course none of your trips will be in anything but fair winds and following seas🤣) having the tanks built with an upper level will also mean they are constantly under pressure when you have them topped off which means they are already working harder than most boat tanks. Galley is looking good I’m really enjoying following this rebuild 👍

[@ronkluwe4875]

Matt - Another thumbs up for the U shaped galley. I have always liked those types of galleys for deep water sailing as it provides plenty of support for the cook in rough conditions. One question, which I hope you will answer, is: Why didn't you paint the bilges prior to putting in all the galley panels? I would have thought that would be much easier with a clear shot at all the spaces. I know you probably have a good reason for this, but would like to hear it. Thanks.

[@TheDuracellProject]

Yes, we will paint the bilge after we've installed the whole interior. If I'd painted it before installing the galley (and the other interior parts) then I'd have to sand off the paint first.

[@ronkluwe4875]

Thanks Matt @@TheDuracellProject

[@rickpawl]

As always, I love every episode, seeing how problems are solved and watching everything come together. I don’t know why it’s happening but I have had to resubscribe to the channel three times now. I have been a sub for a long time so I don’t know why it happens, but from now on I check every episode and sure enough today I had to resubscribe again. I’ve heard other people talk about this on other channels so I know it’s not just on my end, so you might want to suggest to everybody that they make sure that they are still subscribed.

[@TheDuracellProject]

thanks, Rick! We've read that a few times in the comments. Strange!

[@Randy375]

She’s coming along nicely

[@getz721]

Matt uses the food coloring, immediately confirms the leak...then the look on his face says, "How am I going to plug that hole...?" Then he says,. "How am I gonna plug that hole?" The Matt thinking face strikes again!!!! Muah Ha Ha Ha!!!

[@simontvrner]

I know there's a long way to go but its hard not to get excited with the visual progress. Galley is a big milestone!

[@NeilCharlton-tv3mp]

Great find for the leak and Splash Zone. I question the need to air pressure test the tanks. After all they are water tanks. I have seen steel 55 gallon drums fail with as little as 10 psi. Watch your pressures.

[@normanboyes4983]

Matt - be very careful about an air test. It is absolutely the best quick test but requires great care and control of the air pressure otherwise you do risk structural damage. Ensure the gauge you are going to use actually works and is the right range (you only need a few psi) , that you have a good pressure regulator, and build up the pressure very slowly.

[@mikeroberts1219]

Hi team, I’ve been watching this series for about 2 years now and just realising that bringing my boat back from the neglected heap its become is going to take about 4 years of my retirement, I cant believe how much work you get done in a week! I wonder if you would know or could figure out how many standard sheets of laminated stock foam you have laminated for this project? Thanks Mike

[@TheDuracellProject]

It’s around 30

[@mikeroberts1219]

Thanks team appreciate the info.

[@PN_48]

Oh man that’s a bummer… but well done finding the leak source!

[@HagothVoyage]

What kind of foam do you use for the galley build? I want to use it to build a solid dodger and bimini. I want to build in the curves and do the finish work in my garage. My boat's in Olympia. Thanks.

[@TheDuracellProject]

6 pound PET foam. I buy it by the carton from Composites One.

[@HagothVoyage]

Thanks. My boad, Oceanus, is a 1971 Columbia 43. Hope to see you on the water soon.@@TheDuracellProject

[@alanjohnson2613]

I see that the galley becomes integral to the boat and while it is not meant to be a structural element it may attract forces just from its stiffness, so don’t be concerned if it develops some cracks because the boat is strong enough without it.

[@ccook1981]

I love this comment section. People are so nice. Love watching your videos. I hope to finally get my C&C 24 in the water this year.

[@TheDuracellProject]

We think we have a pretty cool group of viewers. People ask us a lot if we have trolls and the answer is that 99.99% of the comments are so kind and cheering us on.

[@gavinferguson]

I’m glad the food colouring trick worked

[@TheAl6244]

Know one wants to have problems but it shows us how to solve them. Really cool watching you fine the problem and come up with a solution. PS is the baby kicking yet. New Zealand 🇳🇿.

[@davidhanson3288]

Pull a slight vacum on your tank and add epoxy at your ground out area it will be sucked into the hole and fill the voids all the way to the inside. Use your camera to see when the epoxy is comming out and stop the vacuum Good luck.

[@DVolvoguy777-x7o]

Matt, you can make an adapter for one of the water tank access ports with an air nipple and pull vacuum to see if it leaks as an initial test. Then water! This way you can save water just in case!!

[@SunshineSailing84]

Cutting in your delicately built watertanks to find the leaks must have hurt …. Yet you stay so calm. That’s captain level of mindfulness, well done!

[@president2]

Love it so much keep it up as always 💘

[@moosenbeans903]

Yea progress love it. From about 2 hours no traffic away. East Kent Wa. You guys motivate my old fat ass. 😅

[@akimmonet]

The word MASTER just came to my mind. Bravo 🎉❤

[@TrevvettKnots]

I know the leak is more than aggravating…. especially in that there’s one in both … but really enjoying the troubleshooting and remedy process

[@power4350]

Have you thought about using a food grade dye to stain the path of the leak? You will need to protect the surfaces from staining.

[@TheDuracellProject]

it was a food grade red dye

[@CAPTJohn47]

I can't say yours is the BEST music of all the KZbin channels to which I'm addicted ("Waffle" is my middle name) but I am certain that no one has better.

[@TheDuracellProject]

thanks Waffle!

[@DJ70404]

Hi Matt, if you could, I'd like you to work harder and quicker, please. I'm getting really excited to see this build continue. I dont think I can wait a week between episodes now. 😊

[@stuartgelinas]

hey matt just watched your latest vid. you do a great job with your build! what ever you pay for you sheet goods its worth it. who manufactures it? I looked at the comments about vacuuming epoxy back through the leak, bear in mind, your foam core is light weight because theres thousands of air pockets in the foam and a vacuum would collapse the wall from the inside sucking the air from the foam. the vacuum would suck the easiest thing it can so it would pull the air out of the foam instead of the epoxy from the source. also any water leaks that get to the foam core would collapse the foam from water pressure over time. I don't do the tele app. to old for new things, text?

[@TheDuracellProject]

the foam i use for the interior is PET foam from Composite One.

[@shortribslongbow5312]

Really enjoy your videos your creative skills are very impressive thanks for sharing and kudos to your wife who puts all this together..:o)

[@imabeliever244]

With the raised sole in the galley area, are you going to include some panels/hatches to access bilge storage underneath? I'm thinking about how SV Delos (Amel) has so much bilge storage adjacent to their galley and how much canned/non-perishable goods they can store there...which would (worst case scenario) add ballast.

[@TheDuracellProject]

there will be lots of storage in the bilge. We'll have removeable floors.

[@TheMikesylv]

I was watching a review about island packet boats and one of the common complaints from the owners association was the top loading fridge

[@mikeingalsbee2959]

Great work!

[@jbuck3592]

I know u know what your doing but I hope u took into account opening doors on fridge and dishwasher it looks like in the vid these would be close to getting in each others way when opening each other, but may have just been the camera angle. Love the channel keep up the amazing work. ❤

[@MrPhilkite]

it is looking awesome!!

[@davidantill6949]

Thanks for my mid week fix 👍🏻

[@jameskelly5973]

Mate, we’ll done. Great work on the leak detection and repairs……and galley fabrication. You are probably aware, but just to say it if it helps …..pressure testing your tanks, you’ll be hydro testing right? Fill with water then add air pressure on top right? Good luck mate.

[@johncampbell3628]

Loving your galley ❤️

[@0r1x]

Hey Matt, I thought attaching a shop-vac to one of the openening and somehow having a reservoir over the leak terminal point which could suck epoxy through the leak. Might be worth a try if this doesn't solve your issues.

[@TheDuracellProject]

a vacuum test would work too. I just bought the materials for a pressure test, tho!