We Hid the Windlass Locker under the Deck. [EP130]

[@charleskirby482]

I like your carbon hinges. Despite the work to do them, it will look better, I think. Also, thanks go to the fantastic editor for the piano jazz while relaxing with the fiberglassing. Love your entire channel.

[@1991pony]

I'm a little surprised your mom could tear herself away from her new grandson to help out on the boat. She is the highlight of every episode she's in.

[@chicobicalho5621]

Hahah, Judy's fanclub is huge, and growing!

[@jeffnee]

Of course we all love to see the bespoke hinges. But if you decide to keep the stainless piano hinges, I believe you should consider reversing them so the barrels rest in a small chamfer or ogee. It keeps them below the surface so you won’t have a toe catch point with the barrels being higher than the surface.

[@buddyyaussy5772]

If the "barrel" of the hinge is below the surface of the deck, then the lid can't open fully. Barrel up allows the lid to open fully flat against the deck.

[@stevethurlow9059]

Then use a ss hatch strip allong the other side

[@phildavis2544]

Carbon hinges for sure! My concern about the SS hinges is that they could be a foot hazard for barefoot sailors. with the carbon hinges you could bevel/fair the edges into the deck. Then no cut feet! That's my 50 cents.

[@daltonbedore8396]

carbon can frey, giving you splinters of epoxy-coated fiber

[@philkakid5617]

You REALLY need to get a pneumatic or electric caulking gun. I've done a lot of caulking and adhesive applications during my 20+ years of boat building, and I can tell you some type of powered caulking gun is amazing. If you have some type of Amazon wish list, I would be happy to get one for you.

[@dylansutton1631]

You should make up a whole bunch more carbon hinges - more than you need now - so you have extras to use throughout the project without having to retool and repeat

[@gsh341]

If you're going to make a plate to insert into the channel to block water, put it closer to the bow. That will decrease the weight of the water in the channel that will hit the plate.

[@RobPattinson-ui2qh]

Good idea. If you add a trap door hinge plate in the floor of the channel in front of the plate, the water has a place to escape and keep the pressure off the plate. Making the trapdoor sprung will keep it closed and act as a one way valve against the smaller waves, but when a big one hits and the water enters the channel, then hits the plate and opens the sprung trapdoor. All this means it would have to be at the root of the bowsprit, at the tip of the bow.

[@alistairboland7949]

Can a bespoke rubber bung be fitted to the anchor in such away that when stowed, the bung seals the channel preventing water ingress... Or perhaps something 3D printed that clips over the shaft of the anchor.

[@gsh341]

@@alistairboland7949 The anchor has tp pass over the roller and anything that could block water would interfere with that.

[@alistairboland7949]

@@gsh341 Damn… good point….

[@gsh341]

@@alistairboland7949 thought about that for a second as well before I realized it wouldn't work.

[@RichieHas-v1e]

Mat, go for the carbon hinges, you know you want to! You know when you’re barefoot on deck, you’ll be glad of the discreet carbon hinges. Definitely agree with comments making a bunch of them.. Great job, we’ll done and thank you. Love the videos.

[@jamiemaxtone-graham7644]

Carbon hinges, of course. You'll hate yourself out at sea every time you look at those stainless ones. Beautiful build!

[@oomwat6101]

Carbon hinges are lovely, but they are something you can make and install when you're moored near coconuts ;)

[@trep53]

I’ve seen on some boats they use a plug at the entrance to the anchor chain opening to prevent the “fire hose” of sea water entering down below.

[@BuckeyeChuck11]

I was thinking the carbon hinges since I first saw the trough idea. You know what you have to do! Continue to pour yourself throughout every inch of this boat. That is the Only way you will have 100% perfect confidence in her. Every inch of her. Your hinges are Soooooo much better than those ss ones. Much. Better. Be well! Kiss the baby!!😊

[@mitre021]

Do the carbon hinges,those will leave rust stains sooner or later. Love your work and channel😊

[@joecioe8566]

I like the carbon hinges that you made; they look so much better and now it is what goes with the rest of the boat. I really enjoy your channel.

[@sailingmariposa7887]

Maybe something at the front of the chain channel to slow the water down? Even something like broom bristles mounted on the bottom of the lid at the very bow. The chain could slide through it and it might even help clean the chain as well as slow the water down. Everyone loves your custom hinges, myself included. Only do them if that’s what YOU want though! Cheers!

[@Randy375]

Yes! my weekly dose of Duracell 🔋

[@jimedson3853]

Thanks for the video 👍👍. I like the carbon hinges you make. It also eliminates the screw holes in the surface.👍👍👍😁😁

[@sethdorhety6452]

Use stainless hinges to get the boat done faster and then when you are on the water you have the option to change them out

[@ElleKendra]

Matt's mom is the best addition to any episode!

[@sailingjano]

Be concequent, and make the carbon hinches. It will give, you, and all composit minded people, a very good and professional feeling. It's your the icing on the cake 👍👍👍

[@teeanahera8949]

Be what? “Concequent” is not a word.

[@belledetector]

For the chain channel, i suggest one continuous carbon hinge, to further strengthen the lid, and reduce water ingress. For the winch hatch and other deck hatches to come - stainless hinges will look just fine…

[@chrislee7817]

Try kevlar hinges. Just raw cloth as the hinge. Try an experimental one on a door to see if it will last. (Bet it will)

[@bobflores]

Carbon hinges yes. A lot of work so make plenty in one setup. I bet Grandma is captivated by her grandson. A very good reason to come help with Duracell.

[@120Livi]

1:58 look at the smile.... Absolutely loves it 😂

[@markkeller8915]

Nice work and consideration to viewers who appreciate seeing a near finished project in one video. Also a real big thank you, I'm still learning from some of your projects--even though I finished my apprenticeship 15 years ago. Not to pick at all, but the 6 0unce fiberglass tape at the hatches edges to seal the core. This area on my hatch work always a concern at a leak spot, not too crucial in the project your doing. I usually follow grind the this top corner and do a second layup to allow for dings and rough service damage. While you were demonstrating another possible solution to be faster, It to putty fill milled fiberglass after taping. 1. 1/8" rabbit around the top of the hatch side edge just beneath the top skin, fill with milled fiber and resin. 2. Use an air roller to "roll out" the milled fiber putty instead of knife; works far quicker and leaves a finished surface similar to cloth layup, so minimal sanding. 3. Green cure work the edge. sand or just rasp with SUFORM 1/2 round file off the surface. 4. Fill any low voids. 5. Sand 80 or if possible180 to final paint prep. Hope that was clear and maybe helps on corner edges in rough service areas.

[@markkeller8915]

ditto to fill in for recessed hinges, router, and make compression post, milled fiber fill, make and insert to press in, wood and re-router it out, or overfill and router a second time, or silicon mold a insert and remove after cure. FWIWI like the look of butterfly hinges for foot traffic areas

[@tonnierooker5374]

Its gone be a very nice and good boat but above all is working together with your mother on this project it makes so good memories. ❤

[@hedleyjackson5131]

Great looking solution. Nice music. Amazing you are producing quality work and production with a new born hats off

[@TomahawkMark843]

I continue to be impressed by your craftsmanship and attention to detail. I wish you continued success with building this channel and good health for your family.

[@drewswannner1241]

Another great video! Love following along with your journey. I hate to doubt Matt…but that windlass box looks too small (height wise) to fit any windlass I’ve seen. Can’t wait to see what happens, as always!

[@Orcatect]

I had this same thought, and that's big enough for 600' of heavy chain? Lucky for me this happened 3 months ago so i get to just keep watching to find out how it works. EDIT: I should have watched to the end before commenting, oops. Separate box for the chain.

[@jeanneauowners]

Great video as always Matt. But you simply have to make carbon hinges for the anchor and chain locker covers in my view at least! There is the expression that you will know "Don't spoil the Ship for a ha'p'orth of Tar! " Cheers Malcolm

[@leighhallamore3758]

I can't see the base of the windlass box being nearly strong enough to withstand the pressures that will be transmitted through the anchor chain to the windlass when either retrieving the anchor or just at anchor in a storm. I think the whole area needs a lot of reinforcement.

[@gtbdds]

Really enjoy your videos. Now that Tally Ho is finished, you have my full attention as well as RAN sailing. You are amazing craftsmen!111

[@AllanMacMillanV]

Maybe put hinges inside of the chain rail box, as in, mounted to the underside of the lid and the inside of the rail. This will help keep the deck free from things your feet will catch on, as well as looking clean and sleek. I'm thinking of a barefoot or a toe catching on an edge of a hinge, probably not fun. You could then easily use stainless hinges without it not looking as nice as your carbon hinges. HDPE liner on chain path is great idea. Great work guys. Incredibly inspirational.

[@davidcamera8464]

I love your fast forward segments; it really keeps things moving, great job MOM.

[@PitolecheUno-d5z]

Your project is becoming better more everyday, Matt I still hope to buy a sailing cruiser, build a custom rower with a six pack license and sailing rating.

[@Cartiluvsyoutube]

Pretty cool, totally interested in understanding the size of this winch and how it all works.

[@tau3457]

18:40. Enjoying the episodes. First comment here. If it were me, I would go with shelf gear/consumables as much as possible like hinges, flanges, gaskets, bolts. You're building this not only for yourself but for your kids or other future owners.

[@Twelvestonestacking]

Yes to carbon hinges! Again, goodonyas Mom!

[@blueh2o117]

Impressive! Right back at it, hitting your stride without missing a beat, with that added swagger of I've got this Dad thing going on

[@KevinTowers-b9v]

I would seriously consider hidden hinges of whatever material. You'll regret not doing that the first time you carve a groove in your foot with an exposed hinge. I would also consider large drains into and out of the windlass and chain lockers - ideally not into the bilge. After a dozen muddy anchorages, that chain channel is going to fill with mud, even if you're deligent in hosing off the chain at the bow. You're going to want to hose that mud out and it's going to end up in the chain locker via the windlass locker. Keep it all smooth and free flowing so it's easier to keep clean.

[@wallacegrommet9343]

Use rare earth magnet latches to retain the chain trough lid. Off-the -shelf silicone gasket weatherstripping can keep out water as the magnet latches supply sealing force. Consider laying cheap PVC, hdpe, or polypropylene pipe in the trough as the sacrificial channel protection. Quick, easy, cheap. Schedule 80 pipe is dense and will be quiet enough.

[@md4449go]

I would have coord out the foam and then fill it with epoxy filler. The way you did it it will delaminate and you will have water intrusion.

[@paulbrown2971]

Carbon hinges are the little details that separate this build from other boats. If you’ve got the time, I’d put in the effort!

[@sailor5026]

Say hi to grandma. Keep the piano hinges- easier to replace in hi stress area.

[@wallacegrommet9343]

That was some difficult taping using such stiff fiberglass cloth

[@hiltonspencer3762]

Hay guy congrats on your baby I'm Hilton from Cape Town South Africa love you videos I watched all 130 in 9 days. lots of helpful suff iv been a professional sailor since 2007

[@TheDuracellProject]

cool, welcome aboard!

[@andrewmoylan6295]

I'm a fibreglass surfboard sicko, and this is more sick work, Matt😂 Bet ya Judy's one proud Grandma, kind regards from West Oz mate.

[@dav3r1chards]

Yes, home made hinges a lot better, but either way, install them the other way - like a door. Looks heaps better and less of a trip hazard. Youre doing a great job!

[@erictakakjian6021]

The windlass set up is looking really great! Getting the chain pile further aft will help balance the boat as I'm sure you know. Your custom carbon hinges would be well worth doing for that application.

[@Arnaud58]

@05:36 It's always nice to feel welcome.👴😁😂😉 @18:48 Whether it'll be carbon, glass, wooden or air hinges, all will be better. Not even per se the piano hinges, but the montage and finishing give you away.👴🤨😁

[@bryantarms]

Consider flipping the hinges so that the hinge rod becomes recessed and flush with the deck regardless of the material you ultimately choose. That would both protect the hinges from drag damage and reduce their ability to snag sails or hurt crew.

[@Bladerunner264]

This will be a life long project. Some things need to be the minimum viable solution to get to the goal of having a functioning boat. Skip the hinges, take some pressure off yourself. Focus on big ticket items, details can follow as hobby projects while living aboard 😊😊 IMO

[@fuzzyjax]

Digging the tunes man. Also like the carbon hinges.

[@spinkey4842]

noice!! i say go for the carbon hinges. just make 20- 30 linear ft all at once and cut off what you need from that stock for future doors, flaps, covers, etc. it'll add some consistency to the over all look and feel of the boat.

[@davidhanson3288]

Mat, you might consider cutting out a bit of the foam next to the glass at the top and bottom of the foam sandwich. This makes the taping much stronger bonding to the theckened epoxy edges.

[@michaelnelson912]

Definite yes to carbon hinges - they're awesome! Much more class than plain old stainless...

[@peterjopson5950]

You’re getting close to the 100k subscribers good luck👏 ps home made hinges for sure

[@MerleNicholson]

A solution for the seawater running down that water funnel you made, it seems to me only one thing that will work well. Cut a rectangular hole (or two) in the bottom of the trough and build a funnel and hose underneath and combine that with whatever drain you're planning for the windlass pan. Hopefully that will intercept most of the water and the chain should glide over it and not droop down the hole. You can also flip that long cover open to wash the chain as it comes in. Otherwise you'll be washing the chain gunk right into the pan. Hi Mom!

[@JohnOverhill]

Agree combine a chain rinse water jet in that channel with a drain solution for bonus internet points 😊

[@diezmon]

I like the homemade hinges a lot. Whatever type you choose, if you mount the hinges to the inner edge of the opening, and edge of the cover, they won't be as visible. 😊. Like on a door in your house

[@vel0city96]

Matt, please, for the sake of your knees, wear kneepads! Or sit on cushions. Or if you can help it, just sit on your bottom, or on a short stool. Even for short periods. Lot of short periods add up to long times on your knees on unforgiving hard foam+fibreglass and you'll wear your knees out before you even have a chance to get Duracell into the water. Don't ask me how I know :)

[@MerleNicholson]

I know how you know. I sail with kneepads, and I NEVER fiberglass without wrap-around glasses. Guess how I know THAT!

[@RobPattinson-ui2qh]

Could not agree more. The more you save your knees now the less it hurts later. And the longer they last before hurting. Don't ask ole' gimpy how he knows. (

[@michaelbinion2555]

Welcome back Mom we missed you.

[@MicBruise]

IMHO, the stainless piano hinges are more than sufficient for your needs. Better to spend your time making the interior just the way you want it. But this is a passion project, so I am betting you will make the carbon hinges!

[@scereth2813]

Yes to the carbon hinges! I was actually surprised when you didn't use them.

[@garycasey5788]

I say to keep the stainless hinges. Save the time and effort for other higher priority projects. Great work so far.

[@neilrush659]

Hello, once again Matt makes everything look so easy. Actually when the whole job was completed the first thing that came to my mind was indeed the hinges and i didn't like the look of those hinges and I thought...Is Matt not gonna make his own lovely ones from carbon fibre? It's my humble little mind thinking and as Matt said they are a lot of work but maybe it might be nice to have them. Anyhow, sending good energy 😊😊☘☘ Neil

[@chicobicalho5621]

Definitely carbon hinges. And the arguments below make the point exactly, especially because scraping a wet barefoot on a ss hinge could be an issue. However, a 2 mm or 3 mm stainless steel liner inside the trough will protect the fiberglass better and will be much more permanent than PVC or UHMW. If you cut a 1½" pipe lenghtwise, a "U" shaped liner will be a smooth surface for the chain to run freely, and you keep the other half as a backup.

[@chicobicalho5621]

Actually, looking at the image of the trough, it looks as if a 3" Ø pipe cut in half lengthwise will be more like the proper size for a liner.

[@marcoartini7480]

Great job everyone! I really like the look of the carbon hinges, they have a very slick look!

[@SarelEsterhuizen]

Carbon hinges will look more consistent for sure!

[@timothyobrien1850]

You folks are building one heck of a boat. Now are you building the boat exactly as I would? Well no but of course you're building the boat and I am learning from new approaches and ideas. All the best and thank you for documenting what you are doing.

[@steveraleigh100]

Looks fantastic. I love how the box came out. Carbon hinges? I'll bet you do make them, because you won't be happy with anything else. Maybe a job for your mother.

[@Finn-McCool]

Regardless which material you end up using for the hinge, you need to both use the hinge "properly" the way it is designed, by mounting the wings along the edge of the door and the edge of the deck so that the only exposed part of the hinge is the knuckle. Just as you see them installed on actual pianos. And have the hinge cover the entire length of the opening. Other than that, what a cool concept for a tidy deck up front! (foredeck?) I'm not down with marine lingo 😊

[@RobPattinson-ui2qh]

love your carbon hinges. They'd make a good winter project. And like others have said, make a bunch at once.

[@johncarlola]

Carbon hinges, even more visual improvement than the lockers.

[@ianmerrill9819]

I vote stainless hinges. The chain dragging along the channel may bash and rip out the hinge barrels as it slides past. This area is good to have easy replacement parts available...

[@missylorna688]

I wouldn't have a hing at all, perhaps magnets recessed into the fiberglass? Just a thought. Love the videos!

[@KandMe1]

Yeah for sure I agree with the others your mom is a highlight. She is very practice, skilled, I still get surprised seeing her work being done, a gem of a mom.

[@Tartanion]

you can upgrade hinges later, go sailing and catch up with magic carpet.

[@boriskosog4879]

Screw the hinges to the side of the Deck cuts and the lids (with the contact ob the upper side so they still open). That way, they stay in the Deck and are not visible nor you can scratch your feet. I would also add some kind of rubber seal to the opening sides of the lids so they are more water resistent at the top of the slids, and they are fitting tight and dont move that fast... and I would avoid metal, which would rust away

[@billsmafia2499]

Carbon hinges for sure! They look great and I’d be worried about slicing a foot open with those metal hinges.

[@JamesAyton-qu8fo]

Hi guys, nice box Matt, good and strong. I know the piano hinge is the quick and easy option but you already know you will be looking down at them every time you go forred wishing you had put the carbon bespoke in. Besides for others the stainless would be better for ease of replacement if the situation presents itself, but you could probably make an extra set while you make the ones for the chain door and keep them in your spares pack ready to go. You did ask! Oh and you think mom might want o e of your spare hats? I thought I saw a drip of resin nearly land in her hair! God bless

[@buddynorris4621]

I think you should use stainless hinges and keep moving, enjoy watching the progress and one day under sail!!

[@joncarnes3911]

maybe a neoprene plug affixed to the anchor chain at the bow opening could block the channel and prevent most water from entering. cheers

[@peetjepoo]

Great job,....and great music,well done,.... and great mum,..👍

[@brianmacadam4793]

I've wondered about moving the windlass away from the bow and maybe even putting it down lower in the boat, very interested to see how this works.

[@TotalBoat]

Great episode!

[@jonnenne]

I am looking at this video with my newborn boy on my chest (5 days old). Had I congratulated you on your new family member before this I would have done it due to habit. But having experienced this miracle I can now full-heartedly congratulate on the biggest gift you received. Also thanks for the video.

[@TheDuracellProject]

Congratulations to you! ❤️

[@billvanvlack117]

+1 for carbon hinges with the leaves vertical or inset. Perhaps find a way for the chain stop and dam to be permanently connected to the boat and live/hinge from inside the trough or windlass locker. If there's room, perhaps a chain wash-down spigot and hose in the locker as well.

[@henkresink5073]

I would go for the carbon hinges, strong enough and more flush with deck. It also is worth the extra work, you have to seal the screws into the foam etc etc. I really love the design in to a cruiser of this beautiful boat, top job

[@davidhoy7605]

Those stainless hinges will rip your feet up. Any exposed hinge will be less than ideal. Is there any way to hide the hinges to protect your feet and your gear?

[@budkirkpatrick7086]

You do great work, do not go with the hinges that show. Easy to hide these so the deck looks clean.

[@LandLockedND]

Everything you've done to this point looks bullet proof. This however? I think needs some additional structure for the windlass and the covers (hatch & chain). Love watching every episode and congratulations on the new baby.

[@TheDuracellProject]

Yes it’s not finished but that’s detail work for later

[@claudehopper9813]

Great video lots of cool projects with an excellent sound track . Go Project Duracell ... awesome .

[@mikehunte398]

With the level of care, detail and craftsmanship everyone involved has poured into this build carbon hinges are a must. You will regret it the first time you hoist anchor lol. Also, what would the Inspector think of those stainless hinges?

[@TheDuracellProject]

She would certainly not approve

[@PoplarvilleMan]

Either hinge will work but I might mount them as they are used in woodworking. It's a neater fit and hides most of the hinge. I think it work on your deck also.

[@alanglen5902]

That water surge effect can be used to blast water out past non return ports with rubber straps or similar as the non return valve In addition, I suspect a good blast of water will just lift the long strip covering the anchor chain. What about lining the trough with lengths of stiff brush, which will slow down the flow of water and also scrub the anchor chain as it comes in. What do you think??

[@GregPenoyre]

I think you should fix the hinges within the slot (door style) then you won’t have to see them. The slot could have one long stainless steel piano hinge which would help strengthen the cover as well. I also wonder if at times the locker will fill completely before it drains. Can an electric windlass take that much water? Great video, great progress!

[@captainsensible298]

Yeah for carbon hinges, how about rubber flaps on the front of the chain channel that will roughly seal the windlass shelf from getting hosed with salt water. Used to sail on a Hobie 21 mono whose hollow carbon bow sprit used to do just that to the forward compartment. Learned to bring water tight gear bags when sailing that boat.

[@flossey100]

Invisible hinges on the deck would be my opinion…….great work💖💖💖🇦🇺

[@jameslewis8431]

yes to the carbon hinges , you did say you wanted the least maintenance possible. :o)

[@cwgruber1]

Don't stop now you have to do the Carbon hinges! the Combo chain stopper water dam is great idea out toward the end of the bow!