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Covering ESSENTIAL CARE of the Mechanical Seal During Handling for Damage Prevention, Longevity, Optimal Performance, Cost Savings and safety.
- So let's begin: In this video I show how you must handle a mechanical seal for the very best results possible when fitted. It's not my intention to show how to fit one in this video, but just how to treat and care for one before installing. I hope that by caring for the seal in this way it will help you save you money and time, by prolonging the life of the seal.
For rotating machinery like pumps, mixers, and compressors to operate effectively and dependably in a variety of industrial applications, mechanical seal maintenance is essential. Mechanical seals are critical for ensuring safety, environmental compliance, and equipment performance because they stop the leakage of fluids and gases from the equipment. An instruction manual for maintaining a mechanical seal is provided below:
Initial Examination
When obtaining or installing a new mechanical seal, thoroughly check it for any obvious flaws or damage. Verify that every component is there and is in good working order.
Check for scratches, pitting, or other wear on the seal face and all mating surfaces.
Correct Storage:
Mechanical seals should be kept in a sterile, dry, and temperature-controlled setting. Don't expose yourself to intense heat or sunlight.
To avoid contamination or damage, keep seals in their original packaging or protective containers.
Cleaning Is Crucial:
When handling seals, keep the workspace neat. The functioning of a seal can be negatively impacted by dirt, dust, and foreign objects.
When handling seal components, always use clean gloves to prevent contamination.
Installation:
Follow the installation instructions and recommended methods provided by the manufacturer.
To guarantee that the seal is correctly positioned and securely fastened, use the required tools and equipment.
To reduce friction at startup, lubricate the seal faces and gaskets with the prescribed lubricants.
Tolerances and Alignment
Make sure the seal housing and equipment shaft are aligned within the permitted tolerances. Premature wear and leaking may result from misalignment.
Initial installation clearances should be measured and noted in order to track changes over time.
Monitoring and Upkeep:
Establish a routine schedule for mechanical seal maintenance and inspection. This should involve checking for leaks, keeping an eye on the temperature and pressure, and looking for signs of wear on the seal faces.
Keep thorough records of all maintenance procedures, including replacement times and any problems that may have been noticed.
proper operating circumstances
In order to avoid overheating or overloading the mechanical seal, equipment must be operated within the designated operating parameters, such as speed, temperature, and pressure.
Use safety precautions and emergency shutdown procedures to avoid seal damage when working in unusual conditions.
Lubrication and Flushing:
To keep the seal faces clean and well-lubricated, use the proper flushing and lubrication systems. This lessens the creation of heat through friction.
Use the appropriate barrier and seal fluids, as advised by the manufacturer.
Competency of personnel and training:
Make sure that everyone handling or maintaining mechanical seals has received the necessary instruction in seal maintenance, installation, and troubleshooting.
Replacement:
Mechanical seals should be replaced when they have reached the end of their useful life or show signs of wear, leakage, or diminished performance.
When replacing seals, always use original replacement components and adhere to manufacturer instructions.
You can extend the life of mechanical seals, reduce expensive downtime, preserve the dependability and safety of your industrial equipment, and more by according to these maintenance instructions. The performance of your seals and the general effectiveness of your operations depend on regular inspections, appropriate installation, and adherence to manufacturer guidelines.
Many thanks indeed
Craig Kirkman (Owner and creator of The Repair Specialist Channel) Please check out my amazon shop. I guarantee you that these items are the sorts of things I use on a daily basis so I know they are good. I have to be careful in recommending products because I have my name and credibility at stake. So I will only recommend good products. www.amazon.co....
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