Attempting our MOST Terrifying Fixturing Solution

Attempting the SKETCHIEST thing we've ever done. Loading 2200lbs into the Heller CP 6000 and putting Schunk's VERO S Quick Change Pallet System to the test.
00:00 We Do Sketchy Things
01:06 Getting 2200lbs Loaded On To The Pallet
01:56 The Plan and How Sketchy It Is
04:01 Pallet Rotation and Machining
08:03 This Will Blow Your Mind
09:49 This Is Not Going to Work/New Schunk Clamps
12:18 Loading Material Take Two
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#Machining #Machinist #Engineering

[@russellofcnc]

The sketchiest part of the video was Barry’s version of “Ridin’ Dirty”! 😂

[@francisschweitzer8431]

It’s actually pretty good…. For a machinist

[@haydenc2742]

He ain't no Weird Al...

[@dmak_903]

These video editors are doing a great job. Keeps these videos entertaining while still being educational.

[@adammiller4879]

Barry’s going to show us a NEW version of chatter like we’ve never seen before😂 man Schunk must be realllllly confident, we use Vero s at work so if this works I’m really going to have a whole new respect for them tiny studs .

[@jodygwiinn1233]

Please try fcs out best used in my 33yrs maching great for 5 axis to reach 5 sides one set up

[@jodygwiinn1233]

Also look at technomagnate use 2 sided angle plate mount fcs one side energize magnate and your ready push out by take smaller bits but go faster good for 5 axis roughing passes

[@Megozelenka]

Very elaborate ad for schunk, thank you

[@AmericansforTrump]

Titan has to be one the coolest bosses to work for.

[@gogelgebenec5270]

Er wird auch einer der anspruchvollsten sein !

[@hamzanawaz7945]

He has a great heart

[@trevorgoforth8963]

I would have preferred to only do this ONCE, Barry 😂 Can't wait to see you go to town on that piece of material!

[@barrysetzer]

Hahaha sorry Trevor, I wanted to make sure you did it RIGHT!

[@Sara-TOC]

"Sketchy" is Barry's middle name! That's why we all love him. 🤣

[@TheTrex600ESP]

Good to see its not only me that change mind in the setup half way in the setup :)

[@eoinwestman6222]

Man you guys are gone beyond pushing the boundaries. That setup is nuts.

[@travisjarrett2355]

Great video bro. I was honestly relieved to see you put in those custom clamps cause that original bolt setup immediately made me question your sanity.

[@nathanbieri7060]

Great video Barry! Definitely a WILD setup there!

[@jasonrye170]

G&G Steel in Russellville, AL for about 7 years. Same setup as this every day except we didn't have the cool Shunk stuff. We set that kind of thing up on 1-2-3 blocks and used 1"-8 all-thread with homemade thick steel straps and some impact wrench uga-duggas to hold it in place. (2nd op. First op was identical.) Admittedly, this was done on a horizontal mill with a table big enough to put that whole machine on and we had to turn it to any other face that needed it with the crane, but still. Cool work guys! Keep at it!

[@monsieurb24]

big integrex can do the job??

[@BorisSpark]

@CEE has great video on making VEE blocks for heavy applications, which didn't cost an arm and a leg, would consider machining a few for the cases like these.

[@grahambird1570]

I Love these Guys !!! They're flippin Brave 😅😅😅🤣🤣😂😂

[@TheOnlySgtRock]

Looking forward to your follow up video.

[@jamesfoster4273]

If I had a chance to learn from the best in the business I would in a heartbeat. With them it's always learning and pushing the boundaries to better themselves and the company. Family at work and at home. Always love watching cnc Titans you guys are the best in the world. Great videos love everything about them.

[@kindle2730]

Been there. It's when you push the limits and you can feel your butt starting to get tighter and tighter and after your done, round one complete. Sketchy round TWO coming up😊

[@christophervillalpando1815]

The Tower of Terror! Great job Barry!

[@nicolespittler9530]

Something you don’t see everyday! Excellent video!

[@MrChevelle83]

yalls setups are amazing!

[@shaniegust1225]

4:38 you guys are always a hoot! Lmao

[@Enrique_Solano]

Great Video Guys, Also are y’all using new cameras Picture quality looks awesome! 👌

[@DolezalPetr]

Barrrrryyyyyyy yeaahhh, crazy video man

[@alexloper3084]

Awesome video!

[@71stBrax]

I need that Yaasssss! At 2:26 as a notification for my phone.

[@shaniegust1225]

😂😂

[@AsAboveSoBelow5688]

You are absolutely one crazy man, taking sketch to the extreme level 🤣🤣🤦🏽‍♀️

[@barrysetzer]

YASSSS!

[@clutch2315]

As soon as you said sketchy, you grabbed my attention. "Hey! Sketchy is what I always do!"

[@barrysetzer]

I know the feeling!

[@clutch2315]

@@barrysetzer Will Titans of CNC be doing more videos like this to show 'sketchy' processes? To me this is showing how to use the absolute limits of a machine in a way that while unorthodox, is completely possible. and I love it!

[@burningdieselproduction5498]

Can't wait to see what comes next!

[@Live1509]

What's the name of the beatiful beat theme at the start? BTW nice video I LOVE to see these risky attempts.

[@Jessie_Smith]

love to see you put your straps on Barry.

[@FreeKnowledge1111]

In my head I can imagine you standing next to your machine and looking towards Barry thinking "What is this guy about to break this time..." XD Jessie we love learning from you and also hearing your jokes, please make more videos =D

[@Jessie_Smith]

@@FreeKnowledge1111 lol I never have to wonder what Barry is about to break. I automatically assume it's EVERYTHING lol. Thanks man, hopefully I can get a few out pretty soon. Thanks for the support!!

[@bigdigrick]

Barry build up a reputation for crashing his machine 😂 Schöne Grüße aus Deutschland

[@barrysetzer]

Hahaha those who never failed, never tried!

[@paulkraus4799]

My blood pressure definitely went up a few points watching this

[@matyasiadam4656]

I can't wait for the cutting part! By the way Barry you made glitter to when machining the threads!

[@barrysetzer]

How dare you accuse me of glitter manufacturing!!! LOL

[@matyasiadam4656]

🤣🤣🤣@@barrysetzer But seriously it is awesome what you and the guy's do!!! Even if some times "sketchy" glitter is the result 🤣.

[@suffolkmike1]

Need to put it on my horizontal boring mill. I have everything to easily set this part up safely

[@iolithblue]

The sketchy part is a facility designed for cnc production that doesnt have a gantry crance system.

[@shaniegust1225]

Looking forward to more 👍

[@ralfsautomotive]

By the time the Intro was over I would had done that on a manual Mill 🤣😂

[@bengherasim9286]

Yeh Titan couldn't resist the urge to get in and make it even more sketchy

[@TheGamingmidnightsun]

Barry the sketch king lol

[@Gman12959]

Pretty cool stuff boys and gals

[@justrandom6608]

I really like the design of that CNC machine!

[@erichst.8117]

Good Job 👌👍

[@poodlelord]

Whoever is picking your music for these videos is doing a great job.

[@jwelch95181]

this is the greatest video of all time

[@davidschnabel1304]

Thanks for emphasizing using a torque wrench even on your sketchy set-up

[@steinhausenzg2025]

Well done Barry, when he saw that the regular bolts were bolted around the attachment, well then he took up the cord I calmed down, for it would be a bad idea to bolt such a big thing with watch bolts Well done Barry what are you going to make of this billet ❓❓

[@mapsofbeing5937]

that was a top tier cliffhanger

[@DubJay]

What was the reason behind using the 1/2" endmill vs a multi insert shell mill? Other than perceived size/scale?

[@paulkraus4799]

Curious as to the table clamping to keep the pallet on the machine

[@limpanskok]

Hej från Sverige .... Har ni öppet för allmänheten i eran verkstad för guidade turer ?

[@Lucas_sGarage]

i like how the tool changer is like: I'm not standing here

[@sheepman6291]

Sick! Do it!

[@kai.05]

When I saw only half the shelf of those bolts was used to attach the plate, I nearly had a heart attack.... It just doesn't feel feasible in my mind! Is that clamping metho within spec for a part that size?

[@pauldwalker]

you flippin’ tease. now i have to hunt down sketchy part two.

[@bigdog107no2]

Awesome music!

[@justkiddin1980]

Where has part 2 gone??? We’re still waiting…

[@potifaren]

At 7:36 the wall behind you, left hand😮 Boom😂

[@coldhardcad8882]

At 5:15 in the video in the top right hole i see scratches on the face of the part where it looks like the scrap bits of metal from the drilling operation where rubbing on the face. is there a way to mitigate this? i drill a lot of holes in one go and this happens all the time. is there a way to stop this from happening that doesn't include stopping the operation every 5 min to clear the chips?

[@stefanwossner2007]

Peck drilling to break the chips should make them fly away before nesting up and scratching the stock. It shouldn’t be a problem here, since the material will be either milled away anyway or the whole part will fly off and you‘ll have to deal with some minor other problems 😂

[@marcus_w0]

How are those Vero S clamps getting clamped? Is it pneumatic or hydraulic?

[@raxorbin]

Now I am curious when part are this heavy … can you machine them without fixturing. By just laying them down

[@bobjimenez4464]

wow that came close to hitting the column Crazy Eyes.....lots of Pucker Factor. : )

[@igaming325]

We are waiting for part 2

[@supremecommander2398]

TBH, the most sketchy part i have seen in that video, was at 8:43 - someone screwing two ISO 3266 eye-bolts into a heavy piece of metal. AFAIK any of the mould-tool machine shops i had to design stuff for, had safety-eyebolts as must-have :D

[@jasonhill2180]

When are you installing a big overhead crane???

[@markdavis304]

Yaaaaasssss SKETCHY!

[@SAUM76]

Dude is determined to keep that hair as long as possible. 😆

[@Anonymoususer-ni5dj]

My mind is blown

[@tubosolinas]

12:12 no time for chamfer!😂

[@user-Jim-Peshak-08]

100% Full send it!!! Time to do some sketchy shit Duda Duda!!!

[@masoncnc]

That's way more solid than 50% of the stuff I've done🤣🤣

[@jeremymatthies726]

Barry, question for you. When the fixture plate was installed the first time, I am curious if there was longer bolts and then washers used, if the washers would act as a solid type of toe clamp? PS: what do you mean I have to wait for another video for the chips to fly? Grrrrrr😡 🤣🤣🤣🤣🤣🤣🤣🤣. Also dont quit your day time job for a song career 😁 j/k.

[@barrysetzer]

You don't see it in the video, but I did that before deciding to use the right clamps. So good thinking, as I thought the same thing!

[@dominic6634]

did you have to take into account the table moving?

[@marchanson711]

Impressive master level kung-fu.

[@jonasgeez2140]

Damn thats a big round of steel

[@krislol6782]

What’s the name of the song from the beginning?

[@vonpredator]

“sketchy parts are our speciality” - Barry (probably)

[@stevehayward1854]

When I first started programming CNC back in the 70's the machine came with a political manual, that described CNC machinists as the 'Samurai' of the shop floor. This is definitely a Samurai project

[@ericsandberg3167]

I hope they do some deflection measurements while this 2200 pound chunk of steel is being machined, there is a high over turning moment on this piece and it should be interesting to see how well this Schunk pallet system keeps this monster glued to the table. Barry needs to put some safety cones around the machine when he starts cutting just in case this beast decides to launch itself out on the floor.

[@tonyvillar23]

When's part 2?

[@austinwarren6842]

10:10 forgot the magic phrase "that's not going anywhere"

[@astrayp01]

The thing is how many new fixture tables have been built, then how many times this terrifying setup will happen.

[@rayp.454]

How did you end up with that half hole mounting on the pallet plate in the first place? Is that Schunks' design??

[@barrysetzer]

I machined those into it hoping it would be enough.

[@rayp.454]

@@barrysetzer Sketchy #1 lol. Did you guys consider a couple of appropriate sized dowels with counterbored cap screws to mount to your table? (since you were threading it anyway). Repeatable change outs. Nice video Barry!

[@Ddabig40mac]

It's a well-known fact that no matter how big your machine is, the boss will come up with a rush project bigger than the machine.

[@barrysetzer]

Aint THAT the truth!!!!

[@Rossco139]

As my boss would say: "Clearance is clearance, Clarence."

[@donniehinske]

Sketchy!

[@Youknowood]

So when do we see you machine this monster

[@fijs653]

why not clamp the v-blocks to the stock before loading it in ?

[@editman145]

CANT WAIT FOR PART 2!!!!!💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥

[@Tankliker]

Maybe sketchy is very subjective. Having seen my former boss build his own make shift crane with a forklift, where he centered a 3m 100x100x4 tube over the forks with two wood pieces and claps as fixtures, to move a 1T piece of equipment was my imagination of sketchy. Best part was, that all that held the equipment to the tube was a 1T sling that also probably was not rated for 1T anymore, since single fibers already were separating from the loop and the protective tube also was basically half gone. I also still don't know if the forklift ever had a road certificate, because we always drove it on public roads between the two properties he owned in the village.

[@meccanicailrampy]

A parte il video bello tutto 😂

[@chadmcinroy7624]

This is Skechtastic!

[@sevequinn7070]

Safety guys are freaking out with the free rigging

[@hamzanawaz7945]

One have to try sometimes new things just to hear how it sounds. By the way we also use these words "You will hear it"

[@mobilePCreviews]

Personally, I'd set the rapid to 100% and send it.

[@Crsf84]

Being worried about way covers 😂😂 that’s the last thing id be caring about. If that comes off your ways will be cracked. I used to use racket straps and do stupid things like that until I owned my own shop and bought my own machines 😅

[@MK-yq3up]

We pray for the success of this operation... 😂this is the moment when it is worth counting well... Have you calculated whether it will be successful?

[@andrewhudson6199]

Why were the half moon bolts not enough? They look like they were about 5/16" screws, where if those are 316 stainless, then each screw could handle a shear load of 2277.96lb. That combined with the weight of the part, I would think would be plenty to hold it.

[@JiuJitsuStuTru]

Gotta sell schunk stuff

[@wagsman9999]

I just bought a CNC router for my woodshop. Yeah, it's not the same thing. Lol.

[@Vettecool01]

I would use a G10 L50 in the safety header of the program to set max rapid speed parameter at 20% so even if the control is set to 100% it won’t try move at 1000+ IPM

[@useditem_tk]

Sketchy Academy! lol