How to Install a Mopar Jeep Fuel Filler Door - Jeep Wrangler Unlimited

In this video we show you how to install a Mopar Fuel Filler Door on our 2015 Jeep Wrangler. This is a great cosmetic upgrade to that factory gas cap and we think it really improves the look of the jeep.
You can pick up one of these on amazon.com: amzn.to/2dRauiu
Everything I'm using on my Jeep can be found here: www.amazon.com/shop/trailrecon
The install take just under and hour and all you need is a Philips screw driver and a little motivation and it's and easy upgrade that looks great!
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Music by: Elektronomia - Energy\
Disclaimer:
TrailRecon assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Due to factors beyond the control of TrailRecon, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not TrailRecon. This video is solely for entertainment purposes only.

[@suzuki14258]

I had no idea you only had to take two screws out to take taillights off. I’ve been taking all four out 🤦🏻‍♂️

[@josuedz19]

same here bro 😪

[@vicgregg3644]

I watched several videos on this install. This is by far the best one and is truly informative and well shot with great lighting! Thank you as always!

[@TrailRecon]

Thank you!

[@dennisc8664]

Thanks for the vid! I just ordered that door. After looking at several brands I like this one the most. Tech tip: when you have tight fitting rubber gasket like that, spray the rubber with some 303 Aerospace protectant, wipe it down then install the gasket. The 303 revitalizes the rubber makes it stretch better and it’ll last longer. You can also Armor All if that’s what you happen to have. Personally I prefer 303. Thanks for doing these videos!

[@BluBarron]

It’s not just a superficial upgrade. It’s important to keep that area clean. Jeeps can go almost anywhere and getting mud/dirt into your gas tank should be avoided. Thanks for the vid.

[@urokira]

Great tutorial!!! Thanks for all he videos you produce for us. I am putting a gas cover on my 2018 sport unlimited today after watching this! Thanks!!

[@upperpeninsulaphotography6624]

It is a really easy job if you do a couple things after removing the tail light and the gas cap.. You do not need to disconnect the tail light wiring. It is long enough to set it on the bumper. Press out the two clips on the old plastic filler assembly you can see nearest the tail light. Then you can pull out the entire assemble by pulling a little toward the back of the jeep and out. Comes our easily. The grommet will come off with it. Fit the grommet into the new assembly and add a thin coat of grease to the inside. Add a very thin coat of grease to the outside of each of the four retention clips. Line up the pin with the hole in the body and press the entire assembly in. The grease makes it very easy to install. Snaps right in place. Five minute job!

[@billbraski2452]

Just installed one on my 2017 JKU Sahara. That rubber gasket was a "beotch" !! Your video helped me quite a bit, thanks!

[@rat8bug]

Thank you for the instructive video. And I read all the comments posted; thanks guys. I just installed the Mopar version on my 2016 JK. It was an easy install; following a tip to spray silicone on rubber gasket. Once the old cover was removed, I installed the rubber gasket onto the cover first (unlike the video and OEM instructions). At this point, the Mopar cover just snapped into place, very snug and no gaps. Yes the Mopar version is more expensive than the other knockoffs. Your choice. Love the look.

[@jpetton]

Great video! An old "Body and Fender" trick is to spray rubber gaskets with silicon spray. We used it on most rubber/plastic trim pieces for quick installation.

[@Kipster501]

this was so helpful...I was a little intimidated when I realized I was going to have to remove the tail light but I have no doubt I can by this...thanks....

[@TrailRecon]

Awesome, glad it was helpful!

[@hectorgomez9170]

Was def thinking about adding this little upgrade. This video really will help me out. Thanks you.

[@danielpeterson-dctpc9668]

Thank you very much for taking the time to make this video. Your tip on the rubber "O" ring was so on point! Because I watched this video and heard your warning about the difficulty putting this on, it only took me 30-45 seconds instead of the possible much longer time that it could have taken me for the trial and error that you went through. I appreciate your efforts and videos! Keep up the great work!!

[@aracelivazquez1848]

Awesome vid. I got paper instructions with jus sketch pictures.. But your video helped for my jk

[@ericsegool6401]

Great video, very helpful, saved a ton of time following your advice about rubber gasket. Thanks!

[@bobbertels959]

Literally was the 2nd mode I did on my 2016 JKUR (GraBars was the first) for the very same reason. Amazing how a simple change can make such a big difference in the looks.

[@TrailRecon]

Totally agree!

[@appleguy1986]

Great "How-To" video, I must confess that Ana bought me one of these last year for Christmas 🎄 2015 and it is still in the box. Between moving into a new house and keeping up with SDJC stuff I have yet to do the install. That said, you have motivated me to get er done before Christmas 🎄 2016 😁

[@TrailRecon]

LOL... time to get them installed!!

[@markgueren9633]

I always love the little things , upgrades that don't take forever, or are a pain in the butt!! lol but just a nice little aesthetic. I like that one!!!

[@TrailRecon]

Agree, for me it's about the details! Thanks!

[@jngfitness2001]

Thanks, man! I just ordered my fuel cover. Let's hope I can be as successful as you were at installing it!! LoL...

[@QuintinoDeSousa]

Oh man this is perfect I think ill have to get one for my sisters Jeep for the holidays

[@LETHALF90]

Quintino De Sousa did u

[@allenroeder3416]

I absolutely love your videos they are amazing I use your video on gas cap it helped so much thank you

[@TrailRecon]

Happy to help!

[@jeeplife2035]

I just got mine on and you was right about how difficult that rubber o-ring was to put on

[@rockymarciano1490]

Great video... I just bought one and I will install it soon... I am sure it is harder than what you make it seem lol.... but overall great video man. Thank you!

[@kingravenink]

I got a different lid but these instructions were great. Thank you!

[@TheBeardedJeeper]

Looks great! I personally like the open look

[@jimmcconnell9048]

just got a 2017 JK and have done a ton of mods and these little things are last on my to do list...good vid!

[@Smbent24]

Thanks this video really helped I ordered mine on Amazon over a week ago

[@balablue1717]

That background music was very annoying but the video as usual was awesome. Every bit of addition is making the Jeep fully functional and sophisticated.

[@privateinfo4820]

I've done multiple installs/swaps and I've never had to remove the rear taillight - get a small plastic tool behind a clip (find one) and carefully pry it in and out, once one is out it's simple to get the others.. saves a lot of time

[@glynnbaker5448]

Great video and install. Thanks for that. Might consider this myself now.

[@TrailRecon]

Thank you!

[@jennieibarra945]

Just got mine delivered 10 minutes ago! 👍🏼👍🏼

[@moabwheeling]

Great install video Brad .. My wife installed one of these on her JK last year and she loves it. I want one for my TJ ... Maybe B day present this year ?

[@TrailRecon]

My wife doesn't even know the difference between a flat had and a Phillips screwdriver!!

[@richardfullen7696]

good video 😊I like the info put out in it

[@racheltgal]

Your video was so much help thank you hoping to install today

[@donjones4372]

Okay I fixed my fuel door today nice and tight to the body. If you take outer ring off ( one with the fuel door ) you will see slots in the back ring. This allows to put two metal screws in housing so the slots fit over them and replace outer door with hex screws provided-and all is nice and tight, no movement !

[@dualcyclone]

I just pushed the o-ring through before removing the old housing, and then pushed it back from behind. Was a tiny bit fiddly but only took a few minutes. So glad I bought an official fuel cap cover, I had an after market one before this, and it was total junk

[@stuwilson877]

Instructions were nearly useless, your video is excellent and made installation very straight forward

[@TrailRecon]

Thank you!

[@13Dtownfan]

Thanks for the video. Just installed the fuel door on our Jeep. The tip on the rubber seal was key.

[@jeffwalls9233]

10 minute install. Great video. Oring is not that bad if you remove it after taking cover out of jeep and reinstalling before putting new cover on.

[@javondaharris6455]

I'm going to attempt this today!

[@eatbeans_]

Super helpful! Thanks

[@tiffanymanzo4033]

Your instructions were so helpful! Thanks! And that...O ring.....O no

[@aikitkd]

Great video tutorial just wondering will the gas cover fit a 2017 jeep wrangler unlimited ?

[@skrillaforilla9665]

Great video

[@Bonobo277]

Thank you for your help

[@jeremyballew9634]

Thanks for the video. Install was super easy and didn’t take much time. What kind of luggage rack is that on your Jeep? I like it a lot. Thanks!

[@coopdeville1172]

Just a couple of things to mention about the video... When removing the existing filler housing, just get one clip from the inside of the fender loose, you can then slide the housing around until the other clips release ..... no need to remove the rubber grommet or the filler cap, simply spray some WD40 or a touch of lubricant onto it and pull the filler housing out from the filler tube, it will slide very easily off of the filler tube. Now you can remove the gas cap tang with the tip of a screw driver and your fingers to remove the rubber grommet. Lube the grommet on both sides, place it onto the new housing, flare side toward outside, slide the housing over the fill tube... make sure that the pointed plastic indexing tip is directly over the hole on the left side... if it's not, it will snap off when you push the housing through the filler hole and if it does, there is nothing to keep the entire housing from turning..... Good Luck !!!

[@arianasaavedra36]

Helped a lot thank you!!!!

[@Tractorhap]

Thanks I just ordered one.

[@felipeherrera239]

Thank you for the video! Replaced my girlfriend's gas cap I got her for Christmas!

[@alfpadilla9770]

Thank you it was super easy berly inconvenience.

[@__DISCO__]

Great tutorial. The only thing I did different, which I think was a little easier, was putting the rubber gasket on first. Looks great for something so small

[@dadthejedi]

"... Looks great for something so small..." That's what she said. 😅

[@Jeeptrailandcaveexplorer]

Yes your right. I watched his video step by step and he made a mistake caused my engine light to come on and had to take it back to the retailers to see what caused the engine light to come on a new jeep. He should've fixed his mistake and put a fresh video. Causing me issues and was very pissed off due to him. What idiot puts a mistake on the video when some people prolly pausing video found step by step. He should've done the right thing. I'll never listen to this guy on anything else. Now they have to smoke it to see if issue is fixed. They even said this guy is an idiot to put this video on without proper instructions

[@dadthejedi]

@@Jeeptrailandcaveexplorer Fake

[@LT-ie8wg]

i know its been a while from the time you did this but i wonder if you sprayed the gasket with silicone spray / lube if it would make it any eazyerto get on and just wiped it off at the end so that it does not commentate anything or would it still be a no go

[@jimfalin2209]

This was easy. I released the two tabs that you can see and rolled the original piece out without removing the o-ring, easy. Be cautious rolling it out because the metal surrounding the gas cap area isn't all that heavy. Putting the door/replacement in was just as easy, definitely install the o-ring on the new unit before putting it in.

[@kchamberlain86]

I installed mine today. Yes, the rubber gasket was intense lol. Anyways, it’s on! There is a 1/16” gap around it. This will allow water to get in. Should I silicon this around? Or is it ok that water gets in? I’m worried about rust down the road. Thanks

[@lenioljeudy6577]

Great video!!!

[@donjones4372]

Thinking bout taking the cover plate of and use some small screws to hold baseplate ??

[@benjiezaleski1642]

What brand is that roof rack? I’m looking for one very similar .. thanks man..

[@SheIsAnAquariusEvolved]

You get a thumbs up!!

[@habibdorley44]

I recently installed a gas cover on my 2010 Jeep wrangler but few day later my gas cover light on the dash board came on. Not sure if the installation wasn't done properly, or do I need to replace the the inner gas cover. I love the new cover though and would do all I can to keep it. Please help.

[@c7uk]

Worth mentioning that since you have the cap off there will be petrol fumes throughout the install - open the garage door, remove any sources of ignition and be careful not to make any sparks ⚡️!

[@Harpoon2theRescue]

Thanks OSHA.

[@chongjunhu326]

will give it a try after dinner

[@tommartin2335]

Great video.

[@TrailRecon]

Thank you!

[@jeremykro4786]

Great video! Your video was extremely helpful... My cover has a very small gap on the top of the cover. It doesn't fit as tightly as the factory one. Am I doing anything wrong?

[@Wine-N-Steak]

I just watched a similar video and the guy discovered that the new cover had an extra(unless) tab that stuck out on the top side. He cut it off than filed down the rest that was lefted sticking out.

[@deniseknuff4950]

How do you remove this door? Do you need to go in through the tail light again? The one on my 2008 JKU is really worn looking and I'm replacing it with a locking fuel door, but I'm not sure how to get it off. I'm probably being too gentle with it.

[@danielgustwiller5943]

Tried to put a mopar unit on. Got through the hard part getting everything apart and then the clips broke on the new one while putting it on. Not as easy

[@keithmuffty3501]

Awesome Thank you.

[@markmergele2432]

I had difficulty with o-ring and took it and placed in hot water on stove for a couple minutes. That made rubber very pliable and it popped right on . Thanks for video the directions that came with fuel door were comic book style with just pictures. Very difficult to grasp

[@MrDustau]

Good vid

[@lugdunum6526]

Hello, For JKU 2 door is it good ? Mopar says in its description that this is exclusively for 4 doors ? 🤔🤔🤔

[@ga73100]

What type of roof rack mount do you have on the jeep?

[@anibalbabilonia1867]

👋😎👍great tutorial! Hey do they have those roof safari racks for a two doors top?

[@scottsadventures7707]

put this same one on my jku. I like the metal also, it will be even nicer when I don't have to clean the snow and ice out before I put gas in here soon. But you probably don't need to worry about that in CA. lol

[@TrailRecon]

Well I'm hoping this winter to go find some snow in the mountains but typically, no true winters here.

[@kevinengland4675]

it does finish it nicely 👍

[@TrailRecon]

Agree!

[@hectorching3666]

What is the diameter of the fuel cap?,maybe I can adapt it for my can am spyder rt.

[@burnettcody10]

Just installed this and I’m wondering if you or anyone else has had, not really an issue, but where the body of the gas cover will turn and not sit quite tight against the jeep body. Wondering if there is a remedy for this. Thank you!

[@kd0928]

Awesome vid! Question for you. Where did you get the "Trail Recon" sticker? And by chance do you know the dimensions? Thanks.

[@TrailRecon]

I actually had a friend make that for me with a special printer he had. I no longer have the decal on the Jeep, so sorry, can't measure it. Thanks.

[@teri4168ify]

loveeee it

[@vinnyh8754]

look great. I gonna get one

[@TrailRecon]

I am very happy with it! Thanks!

[@vegansaxon3962]

My heart is inline with the Jeeps..I've owned three CJ 5's and a really nice 03 Wrangler on 37's...I feel into a bad way and lost everything...I do have an 82 Wagoneer project, my question is about my 93 suburban and 01 Crown vic....I am modifying both of them..the Suburban has a completely different top half with an upright Hummer type windshield and cab..the Crown Vic is about to go a Mad Max offroad transition....my question is, what diameter is that door and trim?...both, my crown vic and suburban have a 6 inch door....I want to put these Jeep ones on my rigs....possible?

[@Aikidoman06]

Could this be installed on a CJ5?

[@simondavis9662]

How long did it take you to install it?

[@majorgeeks]

Like others, the directions with pictures aren't that great, so here I am. For anyone with a JL, the LED taillights are a single, long plastic screw (10MM or torx) behind a plastic tab located behind the rear power outlet. The rubber no longer needs to be removed, the Mopar door I bought came with the rubber installed. About 3 tabs and it came right out. I loosened the two that were easy to reach first, then the lower one with a long screwdriver to reach it.

[@careywilson5644]

Spray some silicone on the rubber seal before installing. Much easier then. Just thought i would throw that out there. Thanks for a good video though.

[@susiegarcia9254]

Can it be added to a Jeep Liberty JK?

[@octaviomaxines4794]

What about the jeep wrangler sport 2019 is different size This one is 6.5 inches My is 7 inches

[@salbaldassano7503]

Does this void the warranty?

[@nicholasgonzalez1347]

I just put one on my 2007 Jeep Wrangler unlimited and if you put the gasket in the cover first then slowly fit it around it goes much quicker. And instead of trying to pull it out just use a blunt object and push it in then when you get the cover off it’ll save you a lot of time. I’m 17 and did it in 4 minutes so hopefully that’ll help y’all out

[@andrewmcguire1466]

Worked great, thanks. BUT: Anyone reading now add the gasket before you add sleeve back over fuel outlet, wiggled it twice went right on.

[@darcyg852]

This is intimidating for me but will give it a try...

[@TrailRecon]

You got it, easy install!

[@CurmudgeonExtraordinaire]

So those 6 (stainless?) allen head screws around the circumference of the piece are just for decoration?

[@PHXGlock]

yup

[@DudeGuy1973]

I attempted this but with a cheap knock off version non Mopar...and it was terrible. I will have to pick up the Mopar and get it done...love the look much better than the open one.

[@TrailRecon]

Ya, I contemplated getting on of the less expensive ones, but reviews were mixed. Pretty happy with the Mopar part.

[@robynlotspeich5521]

So I just installed my fuel door on my jeep jk after watching this video but the door moves, what did I do incorrectly?

[@nicfew]

Mine does too

[@kingsoulsurfer41]

Is that similar to a 99 TJ same installation

[@shallowphatgal]

Thank you!!! Now I suppose you’re gonna tell me that buying better sneakers won’t make me run any faster!? 😂

[@AtomkeySinclair]

That looks like a Smittybuilt rack on top there. I have the longer version left over from an old '99 Cherokee (the classic box wagon). And I want to get it on top of my Rubicon. How does yours affix to the rear of the hard top? I can see the rain gutter mounts on the side, but can't tell what else is giving it support. Can you give me a clue what to do? And thanks for the video. I gotta go looking for this mod for purchase.

[@TrailRecon]

Here is a video I did of that roof rack a few years ago... hope this helps: kzbin.info/www/bejne/gXTEgmiIpJh0d5I

[@adamniswonger8015]

Use alcohol for the rubber gasket. It works like a lubricant that will quickly dry. Makes the job of installing the o ring very easy.

[@TrailRecon]

Great suggestions, thank you!

[@nicparker3809]

Because you are a moron. GOOD WAY TO AGE YOUR RUBBER >

[@donjones4372]

Ok so has anyone else had trouble with the housing turning, dont seem tight to the body to me. Any suggestions appreciated

[@vicgregg3644]

Great tip, thank you.

[@mikethompson2007]

I notice the locating pin for the gas door on your 2 door wrangler is at the 9:00 position, I am doing this to my 2010 but the locating pin is at the 12:00 position . Unfortunately the door I received has the pin at the 9 :00 position... I was under the impression that the 2 doors were 12:00 and the 4 doors were 9:00?

[@Msleelee9487]

thumbs up!

[@mjgrubbs1]

Just like to know if you are still satisfied with the "MOPAR" fuel door and how well it's weathered? After clicking on the link to Amazon in the description box and reading through some of the comments, there seems to be some consensus that while the product is described as OEM from MOPAR, that the packaging seems to suggest a product manufactured and shipped from China. Regards, - M.

[@TrailRecon]

I'm pretty confident this one is Mopar and not a knock-off. If it is a knock-off, they did a great job. I still love the look, my only complaint is that it doesn't fit flush up to the body as tight as I would like. I push it in every once and while just to firm it up. No screws to hold it in place, just the rubber grommet around the fuel neck.

[@lavachemist]

I have this on my JK and it is very sloppy. I'm not sure if it's just because its a few years old, but it is not firmly attached.

[@andrewmcguire1466]

I knew mine was a knock off when I ordered it from China, like he said it looks great but doesn’t hug the body like it should. I drove 2 screws kiddy corner then just glued the matching nut heads in the same hole, looks great.

[@RockyXTV]

Great video! Have you ever noticed the people that DON'T have gas doors (JK Owners) want one, and people that DO have them (Cherokee Owners) don't want one. I always found that funny. Great install, I have the exact same door and had the exact same O ring issue. I found some issues with it though, after about 5 months it was badly faded, and our JK is garage kept! I don't know if I just got one with a bad finish or something, but for the price of this thing and it being a Mopar part I expected a little more durability. They wouldn't do anything about it because it had been installed(voids warrantee if you install it! LOL) and because it was 5 months old. Oh well, another awesome video!

[@TrailRecon]

Man I hope mine doesn't fade, really not interested in taking it off and painting it. Thanks for the insight!

[@RockyXTV]

TrailRecon I took ours back off and shot it with clear, that helped for a few more months.

[@lisal4428]

@@TrailRecon We had to take ours off and paint it due to fading after just one summer. Garage kept.