Unveiling My 53k Layered Damascus Steel Sword

🚀 Get all the tools and materials I use through my free PDF 👉 www.learnknifemaking.com/mast...
Join us on an epic journey as we embark on the creation of our most ambitious project yet - the "Griffin" sword! This legendary blade, inspired by the mythical creature, will take approximately 7 months to craft and will be the most intricate and advanced sword I've ever forged. Follow our progress as we meticulously design, forge, and perfect this awe-inspiring sword, and witness the birth of a true masterpiece. Don't miss a single update on this incredible adventure - subscribe now and be a part of the "Griffin" sword's story!
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Watch pt. 1 • Forging A 20-Pound Min...
Watch pt. 2 • Shocking Reveal: My Fo...
Watch pt. 3 • Unveiling My 53k Layer...
Watch Part 4 • Sword Break or Bend? Q...
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Website ~ www.kyleroyerknives.com/​

[@stevenofalltrades8553]

Your craftsmanship is other worldly. If you didn’t ever say anything and showed only the project I would watch obsessively. However, your mini bloopers and family involvement shows us who you really are and makes your content just absolutely outstanding. I love getting to know you guys. Keep up the good work and keep being you. Love it!!!

[@phillipstrauss6269]

Very welll said. Many people share your sentiment

[@EliCormier-ei3zt]

Watch his dads videos, thats how they are. They're perfect lol just work, no corny words

[@markcalvert7601]

Wellll there's a little corny here and there, but it's authentic corn right off the cobb. It's always fun!

[@gameface8080]

I just want to give a shout out to Josh. Your camera work and editing has really improved as much as Kyle has with knife making.

[@tomspooner3436]

I was honestly thinking the same thing I really like how he has the current project showing through in the master Smith's guidebook advertisement

[@danielstellmon5330]

No one notices good camera work and editing, every one notices bad camera work and editing. Well deserved shout out.

[@KyleRoyerKnives]

Awe thanks!!! ~Josh Royer/Kyle's brother/camera guy/editor

[@jvbknives]

What a good day when a video from Kyle Royer is posted!

[@Emponix]

Imagine if people around the world would put the same effort into doing good for other people. Kyle is just an amazing human being. Also that pattern is gorgeous of course.

[@tdg911]

Well said.

[@jonesy77777]

Imagine the impact if just you practiced what you preach

[@victorpapaavp]

36:00 The fact that you have random sharpies floating around your shop exactly where you need them is amazing! I'm glad I'm not alone in that...

[@mikekooz475]

Surface grinders use a diamond dresser. It’s industrial diamonds mounted on rod that is mounted to a base. You magnetically stick the dresser and carefully run the wheel across the dresser tool.

[@strangereyes9594]

Right. The reason why his method produces such an "aggressive" grind is just that it whacks the wheel unevenly and leaves it all jacked up like his broken grinder disks. If he is not about flatness, then sure, it works better than a nice and evenly dressed wheel with a diamond tip just because it leaves more sharp stone edges on the wheel.

[@Randefelt]

I work with grinding, mostly centerless and centerd grinding, some out of round and surface grinding as well. The trick to get the wheel to cut as well is to find the right depth and feed of the diomond across the wheel. 10-50 microns per pass and 1-5mm/s across the wheel, faster and deeper dressing of the wheel often result in a more agresive cut. all depends on the mate rial and type of grinding wheel. I mostly use 80 grit 3m cubicron wheels. The surface grinder we have at work have a hydralic dresser on top of the grinding head.

[@tdg911]

I no longer have any words to add for these insane knife builds. That pattern is absolutely gorgeous, bravo. A true maestro and master craftsman. Lets not forget the videography here and team work behind the scenes (mom, dad, sister). I don't even make knives or collect but I love watching these videos. The passion for excellence is like no other. I cannot wait to see the final product. Much gratitude for sharing these videos. I always walk away from them learning something new each and every time.

[@chasetoncain]

okay the slowmo shot at 28:27 with the heat waves distorting the area around the billet is soooooo cooooooool i love all the fun shots put in here you guys rock

[@Mohamm3dAlObaidi]

I get the biggest dopamine rush when i see a new video from you in my feed, your content and craftsmanship is unmatched on youtube

[@Joe___R]

General, you don't want to rough up a stone on a surface grinder. If you want a coarser cut, you simply change out the stone. I suggest you get a 60 grit stone as well as a second arbor to mount it to so you can quickly swap them out. They make stones as coarse as 24 grit if you have to remove a large amount of material.

[@nickotten1358]

By FAR the best blade smith I’ve ever seen. Just above and beyond anything else out there. Great work! You and your family make a great team! Fun to watch.

[@gurraman814]

Never clicked a video so fast. Thank you!

[@kittakongoudom7393]

man I love how you have a bond with your dad. My dad migrated to US in the 80's. so all he knew was work work work to provide for family.

[@swingin871]

I was living in MO all this time with a legend and didn't even know it and now I moved to CO 😢 I would have loved to come to a knife/gun show that you attended for a meet and greet. You have such a genuine quality and positive vibes that are infectious. I'm not even a Smith and I love watching your videos and enjoy seeing how much you love your craft. May the forge be with you.

[@chetton93]

Just realised the salt heater is a minion.

[@martinsvensson179]

Next level craftsmanship, been a fan of your work for a long time, super impressed. Greetings from Sweden.

[@XvoseEthereal]

i think this is the most beautiful piece of metal i have ever seen in my life

[@colinkobel2868]

Your father deserves a tremendous amount of credit! Instilling his knowledge of working metal and allowing you the freedom to use your imagination, which by the way is amazing.

[@KevinMichael]

As an avid blade collector it is my dream to have a Damascus Bowie knife made by you. Your filming style music choices and ultimately the work you do is absolutely fantastic. My dad passed away recently and he was the one who got me into your channel and blade collecting as a whole. Keep forging on my dude!

[@McSpliff83]

Kyle! Absolutely beautiful! That demascus pattern is the most eye catchingly incredible work of art. This sword will be cherished for generations.

[@DukeJarboe]

I can't tell you how excited I get when I see you've dropped another video! This sword is going to be amazing. Love watching the process.

[@Craftsman362]

Amazing ! I enjoyed the journey so much. Seeing the pattern after all that work made me smile. Thank you!

[@michaelgutierrez4845]

Super impressive as always, Kyle. Bravo

[@isovoodoo]

The amount of quality and detail this man pumps out is just incredible. Amazing job team!

[@VinceW187]

The fact that you make absolutely amazing swords and knives, and at the same time don't take your self to seriously makes watching awesome

[@chewyakarieckenicholas6049]

Mr Royer you are an artist with pattern welding steel that is one of the best patterns I've seen you do amazing work

[@jamescapps4553]

Wow...wow....wow!!!!! Amazing pattern. Can't wait to see the finished sword.

[@whatTheFup]

Epic I also appreciate the day number update. Gives a nice perspective on time spent on the forging

[@heathbecker420]

I know this will be epic when its done but the blade blank alone is a masterwork. Kudos to you sir, your skill is unparalleled!

[@Whin556]

You're one of my I fell asleep watching Forged and Fire and woke up in tomorrow land finds. You're a trip! Excellent work. I look forward to watching more of your stuff!

[@mtoto78]

Absolutely gorgeous sir! I love watching your videos! Thank you for letting us peak behind the curtain to see your mastery!

[@neilyakuza6595]

Nice to see that your channel has grown Kyle. I love watching you show us the process of your art. Super Cool!

[@leftofright]

Cant wait to see this blade finished. Well done on the process. Looks incredible!

[@TheSilent333]

That is one of the coolest patterns I've ever seen! Wow!!!!

[@brianbain9494]

I am a self taught Blacksmith, never made Damascus. You're videos make me want to try. Beautiful work man.

[@GamesJames]

Do it! What’s the worst that happens? It fails? Meh. I wish I had the space and money for equipment. I can’t even forge at all. I hope you give it a go.

[@timbirch4999]

Do it, do it, do it!

[@MrCarlbrooks]

Nothing quite like watching a cameraman learn what real snow does to your lighting for the first time :))

[@TyrellKnifeworks]

Looking amazing so far!

[@tomasedson2111]

What a wonderful pattern, what magnificent work. Congratulations and all the best always.🤩🤩🤩👏👏👏

[@ericneilson9151]

You're getting better all the time! I like seeing you interact with your family. Excellent video.

[@user-vx9od7cu5j]

My first video of you, the closest comparison for me would be an oriental rug but you did it with steel not knowing if you messed up until tons of work and effort!!! I can only hope you still get amazed each and every reveal on the grinder when what was in your head comes out to the world, thank you!!!!!

[@IanSebryk]

"not going to worry about it"... worries about it. :D beautiful work, as always. love how you push the boundaries of the craft. thank you for sharing your work.

[@sunilpermaul7876]

I found you from ThatWorks and I'm so happy I did. You're work is amazing and I love how nerdy and crazy you are hahaha. Also, I really love those wholesome family moments. Keep it up man!!

[@Sam-yd6]

You sir are a genius. The hard work, skill and effort that it must take to get to this standard must be ridiculous. I’ve always loved your watching your videos but this sword has been on a whole other level.

[@jamesmac4447]

You do the most incredible work Kyle ! I have never seen one like it ! I can’t wait to see this done and sharpened! It’s going to look absolutely incredible

[@zip4real]

that pattern is awesome

[@KyleRoyerKnives]

you're awesome!

[@frankierzucekjr]

This is awesome bud, I'm glad everything went well. It's going to be gorgeous. A lot of work, thats for sure

[@tonycabrini5488]

You guys made my Friday in CA by posting this video. Tnx again god bless you and your family

[@KyleRoyerKnives]

Hey thanks my brother. May God bless you and your crew as well. Dad

[@axelleaxl.5315]

In only one word? : Stunnishing ! That Pattern is absolutely beautifull, and I learn a lot on this vid with the molten salt technique.... Thank you Kyle, Thank you Mr Royer Sr.

[@drewcagno]

Thats sick! Props to papa royer on the martempering setup.

[@18deadmonkeys]

Absolutely incredible. Eagerly awaiting your next update.

[@josephknudson5097]

Kyle, you are truly a master bladesmith! Thank you for sharing your journey. God bless you. Simply amazing!

[@RPO6464]

This is one of my most anticipated videos. Absolutely gorgeous. This will be a complete master piece.

[@DrDaveSalisburyPhDMBA]

Lovin’ you dad’s sense of humor. Kevin the minion salt heater…. 😂😂😂

[@lesliecompton4061]

well done indeed that is craftsmanship none of it is as easy as you make it look

[@herbilishes]

I really like the long videos, and obviously ur families skills will everything that goes into the making of blades and videos

[@josephhlavna4565]

You are just amazing with the work you do. I can't wait for the finished product. Hopefully soon. Wowww.

[@billhatcher2984]

I cant wait until you are finished to see what the tapers look like so far its beautiful 👍 good job

[@ronror]

Liked the video, got my tea ready, and I'm ready watch your beautiful work!

[@That_dirty_hobo]

I just found your channel, but watching your videos has made me so happy, and given me so much inspiration. I can't wait to finish setting up my forge so i can get to making knives

[@Kyharra]

Ngl I could watch the nibble making spirals for hours it just looks so satisfying

[@GuillotineStare]

That forge blade looking about as straight as you my man! lol! Love the videos!! Thanks!

[@iamthemanwho41]

Your the best on earth, if you would please consider showing off the blade at the end of the video more. In every video we barely get to see the finished product all together. I thing some high res. Photos and slow mo of the whole blade would absolutely bring your videos to the perfection that is your blade making. Thank you sir for your meticulous, flawless workmanship.

[@NineteenEighty8]

You live roughtly 30-45 mins from me. You are 100% correct about the snow. We will go years without snow, and then suddenly we get snow 3 times a winter. Midwest weather is VERY Bipolar. It was 80 degrees the other day, then 25 the next day. 80 degrees in February!

[@bulvi84]

Get a diamond dressing wheel rod and drill some hex stock for that to fit in to, that will let you place it on angles to dress the sides of the wheel if you need to use the edge of the wheel for a sharp corner or anything, all you do is place the diamond slightly to the left of center and lock the bed and pass it from side to side until the wheel is no longer loaded. Love your work my friend, you have a beautiful family.

[@jo_nathan_nation6544]

Dude is such a dork, but probably the best blade smith on YT.

[@TorchPhaiz-lh1up]

I agree 100%😂😂

[@alanray3687]

Kyle, I tried out a wood workers drum sander on the blade I’m making and was amazed by how good it worked. It pulls the part through automatically and held a .005” thickness over 24”. Just had to keep flipping rotating to keep it even.

[@troydruckenmiller1751]

Your salt and sand normalizer reminds me of when I worked in a foundry. I ran a giant heat treating oven. When I filled the pots with parts and sand to be treated, I used a vibrating tool to vibrate the container to remove as much oxygen as possible. It really made a difference. Something to consider.

[@troydruckenmiller1751]

I really enjoy your videos. Your knives and swords almost bring me to tears. But I am disabled on a fixed income. I will never own a custom knife. But I do enjoy watching you be a blessing to your customers. May the Lord Jesus bless you and keep you may his countenance shine upon you.

[@sebk2669]

incredible work Kyle , as always, your skills are insane, i'm sure to be speechless with the final result....

[@Max_Griswald]

Awesome pattern!

[@QueensStandUp]

Well, I’m impressed! Great video and an even cooler final product.

[@TF146_]

everyday kyle postes a video is a fantastic day!! been watching for years and been hooked since day one. keep on grinding brother, we LOVE IT!👍🏻👍🏻❤️❤️

[@icedrookplays1010]

I've never seen such delicious sword making

[@followingflinn8311]

You’re giving that surface grinder a workout. I think a Blanchard grinder would be a great addition to your shop. Larger area and cooler operating temps while still being aggressive

[@followingflinn8311]

Your thought of a long attachment for your belt grinder would be a much better option though.

[@kev-larscuba2323]

Hello Kyle, Long Time follower of your channel and just recently got into forging blades. As a longtime guru of mine, I was excited in this video to hear that you are from Missouri. I visit there often and was interested if you ever allowed people to visit your Forge ?

[@ronsimpson143]

I train customer care for a large healthcare company. I sit on my couch and teach. I have a coffee mug the size of my head. I drink two of them a day. Coffee is life.

[@mantis1412]

amazing, thanks for sharing with us.

[@rdizzy1]

That pattern is one of the sickest damascus patterns I've ever seen on a sword.

[@guyloren]

WOW,I can only imagine how rewarding it felt to pull that pattern out of the coffee...🏆 Fantastic progress Kyle,keep going dude!👍🏻😃👍🏻

[@SoapLegends777]

That is a absolutely gorgeous blade, you inspire me to start making knifes and swords

[@jason561120]

This is looking great. For longer heavy billets you can use a jack stand to rest the handle on, it saves on the forearms.

[@brandskovian5750]

One thing I love about this channel is that Kyle doesn’t mind telling you when and how he made a mistake. Then explains how to fix it.

[@angvannuil9280]

So excited with this sword 😍 can't wait I've been checking every day for up dated posts ,,,,hahaha snow is common here in bonny Scotland so I feel ya pain pal 😊...Angie in Scotland

[@garrettshadbolt6443]

I really really want to see a more in depth video about the salt forge! That thing is amazing! Glad you ended up having enough steel, that was a bit of a nail biter!

[@trevortrevor6495]

Firstly, wow! Sick pattern! Secondly it's cool that you get an even leg workout on that press.

[@DaMainMouse]

What worked for me dressing my wheels was a diamond point, first a slow pass to ensure flatness of the wheel, the last pass as fast as I could traverse would leave a sort of spiral across the stone this helps stop clogging. If your still struggling with clogging I suggest moving up to a higher friability rated stone. This will break apart faster but wont clog as often, surface grinding is always a trade between friability and heat and finish. Ultimately I made a belt conversion for hogging things down to flatish, then use a stone wheel if I need the perfect finish or sharp edges. Hope this helps 👍

[@KyleRoyerKnives]

Hey thanks my friend. Always trying to improve. Dad

[@DaMainMouse]

@@KyleRoyerKnives anytime 🤙 keep up the good work, I hope this helps in some way 🙂

[@DyamiDrumz]

A pinch of salt and one shake of dill always gives me the best surface.

[@ronbuckner8179]

Dill eh, good to know!

[@januswelgemoed4420]

wow nice dude perfect patterns

[@DoctorBored357]

As a fellow Missourian, and one that loves the winter, I'm incredibly jealous of how much snow your neck of the woods got. Southeast got maybe 5 inches over the whole winter so seeing that much in just a day just doesn't feel fair. Anyway, the project is looking great so far!

[@KyleRoyerKnives]

Hey thanks neighbor. Dad

[@trevorharrell7559]

I’ve been watching your videos for months and just found out you’re located in Clever Missouri? That makes us practically neighbors 😂 I grew up around Ozark and Willard. Also I found your blog, I too was homeschooled and involved in 4H. I used to know another local blade smith but lost contact with him. Small world

[@dlegal9557]

looked like a giant file at the 40 min mark lol. That Damascus looks amazing. keep up the good work!

[@Dan_d00d]

Love your work, fun style, detail focus Kyle. With total respect and zero sass, 2 notes/ideas , from watching all your stuff a long time. 1. Read up on 'transpose' - its the term for the way you restack tiles, and anything with orientation swap/directional change, as the best used expression. (more math, less magic ) 2. Your wooden chair at the press - is it a little too high when you feed in the billets, causing a less 'level' process perhaps? Since you will sit to use the pedals. I know billet length is the issue for losing flatness anyway, but its made harder by feeding it in from above

[@charleswieand4445]

Beautiful steel. Snow does not pour down that’s for rain only. Snow either floats sown gently or blows a hundred miles a hour.

[@GaryGraley42]

Amazing work sir, so much patience and planning! and snow? I thought Missouri was the SnowMe state? ;-)

[@TheMeditron]

I've been so excited for this new sword and every video, it's so much better than I could imagine! Any stone work in this one?

[@Ridomay]

I have watched several of your videos and was unaware you were in Missouri. I am as well. I got the same snow. lol

[@jchooker8801]

Kyle! I didn't know you were in Missouri! That's awesome. I'm from the northern part of the Ozarks myself. Thanks for representing Missouri well!

[@KyleRoyerKnives]

👍🏻🔥⚔️

[@cra10crawler]

Usually you should use a diamond in closed into a block of steel, set it on the magnet and move the stone cross it to get it parallel to the magnet. Love your work.

[@KyleRoyerKnives]

We do when doing finish grinding but not for rough in. Keep grinding on my friend. Dad

[@bennyb.1742]

Hey Kyle, how do you figure out how much steel you'll need in the first place? Do you do like a volume calculation of the design of the finished sword and then size the billet to that?

[@Alex-xg2yo]

Amazing work!!!!!!

[@karimwest5083]

My PRECIOUS!!!