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This webinar offers some handy tips for beginners who are new to visible dye liquid penetrant testing or for nondestructive testing (NDT) pros who want an easy reference guide to the fundamentals.
The dye penetrant method of inspection is a nondestructive test for defects open to the surface. It may be used on such materials as aluminum, magnesium, brass, copper, cast iron, steel, stainless steel, carbides, stellite, certain plastics and ceramics. The essentials of the method are: penetration of the defect by the Dye Penetrant - removal of the excess Penetrant from the surface - development of the indication - inspection. A deep red indication will mark the defect.
Surfaces should be free of foreign materials and paint. Grease, oils, etc., prevent penetration and should be removed by precleaning with Cleaner/Remover or by solvent degreasing. Scale, sand, dirt, etc. trap penetrant and hinder removal, therefore wire brushing or similar precleaning is necessary. Paint must be removed from areas to be tested.
Download an infographic overview of the Liquid Penetrant Inspection process in a printable, step-by-step process guide here: bit.ly/3chnqgb
Defects will be marked by a deep red indication. A line or dotted line marks a crack, lap, forging burst or cold shut. If wide and deep, the indication will grow and spread. Porosity, shrinkage, lack of bond, and leaks will appear as dots or local areas of color. These, too, will grow and spread if the defect is large or extensive.
View a text overview of the Liquid Penetrant Inspection process, and details how to perform each step here: bit.ly/3k8Ns6Q
1:42 Should I be using the penetrant method?
2:53 Liquid penetrant process overview
5:25 Step 1: Cleaning
6:57 Step 2: Applying penetrant
9:48 Step 3: Removing excess penetrant
12:30 Step 4: Applying developer
14:51 Step 5: Inspect the test area
15:41 How to select a penetrant
16:43 Penetrant methods
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