What is Heijunka in Lean Manufacturing ? Heijunka Leveling by Volume & Leveling by Type

[@DigitalELearning]

👀 Hello Friends, 𝐉𝐨𝐢𝐧 my 𝑺𝒐𝒄𝒊𝒂𝒍 𝑴𝒆𝒅𝒊𝒂 𝑳𝒊𝒏𝒌 for regular updates: ------------------------------------------------------------------------------------------------------------------ 📸𝐈𝐧𝐬𝐭𝐚𝐠𝐫𝐚𝐦 : instagram.com/digital_elearning/ 🐦𝐓𝐰𝐢𝐭𝐭𝐞𝐫: twitter.com/DigitalELEARNI1 📢𝐓𝐞𝐥𝐞𝐠𝐫𝐚𝐦 : t.me/digital_e_learning007 🙋🏻‍♂𝐖𝐡𝐚𝐭𝐬𝐀𝐩𝐩 (𝐋𝐞𝐚𝐧 𝐬𝐢𝐱 𝐬𝐢𝐠𝐦𝐚) : whatsapp.com/channel/0029VaAUuqs4inooet3e4S3O 🙋🏻‍♂𝐖𝐡𝐚𝐭𝐬𝐀𝐩𝐩 (𝐒𝐢𝐱 𝐒𝐢𝐠𝐦𝐚 (𝟔σ ) : whatsapp.com/channel/0029VaEWKWbIiRovZpAduc0p 🙋🏻‍♂𝐖𝐡𝐚𝐭𝐬𝐀𝐩𝐩 (𝐒𝐭𝐚𝐭𝐢𝐬𝐭𝐢𝐜𝐬 & 𝐑𝐞𝐬𝐞𝐚𝐫𝐜𝐡) :whatsapp.com/channel/0029VaAGwzTDJ6H9S5Q4Ow0m 🙋🏻‍♂𝐖𝐡𝐚𝐭𝐬𝐀𝐩𝐩 (𝐏𝐫𝐨𝐣𝐞𝐜𝐭 𝐌𝐚𝐧𝐚𝐠𝐞𝐦𝐞𝐧𝐭) :whatsapp.com/channel/0029Va8slQdEAKWAhXoQK13B 🙋🏻‍♂𝐖𝐡𝐚𝐭𝐬𝐀𝐩𝐩 (𝐐𝐮𝐚𝐥𝐢𝐭𝐲 𝐀𝐬𝐬𝐮𝐫𝐚𝐧𝐜𝐞 & 𝐐𝐮𝐚𝐥𝐢𝐭𝐲 𝐂𝐨𝐧𝐭𝐫𝐨𝐥) :whatsapp.com/channel/0029VaAKJBGKGGGDjcK4mw2h

[@kkrac78]

Couple of questions: 1.- Why does the Lean Producer at 7:05 follow that sequence of production? He could have done blue, red, green, blue, red, green, blue, red, blue and it would have worked as well, wouldn't it? So how is the sequence established? 2.- In the Heijunka box there are 4 columns, not 5. Why? You don't produce one of the days?

[@sambitkumar6052]

Yes I am also looking for those answers.....

[@DigitalELearning]

1) But with this sequence he has more control over unexpected demand, Consider the above case, suppose if youe are manufacturing in first blue and then red and if you have a demand of Green how will you fulfill this ? with lean this helps . 2) This is just an examples. used for illustration purpose ..You can create your own

[@DigitalELearning]

1) But with this sequence he has more control over unexpected demand, Consider the above case, suppose if youe are manufacturing in first blue and then red and if you have a demand of Green how will you fulfill this ? with lean this helps . 2) This is just an examples. used for illustration purpose ..You can create your own

[@sambitkumar6052]

@@DigitalELearning can you share what method you have used ..so that we can also use the formula.

[@sofiyak2544]

Thanks you for easy explanation with relevant examples

[@DigitalELearning]

You are welcome

[@Engcassiodepaula]

I would like to thank you. This video is very easy to understand. I'm from Brazil and the most difficult to me is the language ... You speak so fast... The problem isn't with you.. I need to practice more english conversation and listening. I would like to see the Heijunka principle on the Gemba... I guess it can be amazing.

[@DigitalELearning]

Thanks for acknowledging. I will take care of it in my next videos....

[@Engcassiodepaula]

​@@DigitalELearning Thanks. I will follow you and I pretend to contribute with more technical comments.. By the way Where you from ?

[@DigitalELearning]

Appreciated

[@rajatkohli7141]

Thanks for sharing this . Really useful

[@DigitalELearning]

Thanks Rajat

[@karthikavarma8970]

Good video, do you have calculation formula for this?

[@DigitalELearning]

Karthik, I have explained in detail both for Leveling by Volume & Leveling by Type. Do you need any specific calculation for this ???

[@karthikavarma8970]

Digital E-Learning the work place has fluctuating demand from customer and most importantly the supplier is asked for fast shipments to get raw materials for our production floor, so is there any excel file with this input which you could share? Or anyway to forecast well so that demand is well supported?

[@sayurithennakoon8114]

So heijunka is one of lean manufacturing tool.right?

[@DigitalELearning]

Yes it is lean manufacturing tool

[@aflaaa8574]

How is the Sequence Developed ( Red , Blue , Green or Blue Green Red) ? Please answer this question in detail

[@DigitalELearning]

Sequence is developed based on demand for each color hat and meeting your capacity to produce a total number of 20 products per week

[@dr.alsharma3549]

Thanks you for sharing

[@DigitalELearning]

Thanks Sir

[@komalsaluja3923]

Thank you

[@DigitalELearning]

Thanks Komal

[@sagorsamitroy6541]

Thanks

[@DigitalELearning]

Welcome Sagor 😊

[@sambitkumar6052]

But why should production be that way. ??Just because it's hei junka?? What about set up cost lost each time a new product is placed

[@dr.parvathams4027]

Can you show the calculation part.

[@DigitalELearning]

Hi Arun, I have shown one example in this video with calculation as well.

[@dr.parvathams4027]

How can I fix frequency with respect to model. Without takt time

[@TeSageDS]

U mean Hyojunka? In Japanese 標準化

[@DigitalELearning]

Yeah . U got it right ✅

[@TeSageDS]

@@DigitalELearning Thank you for the clear summary of the TOYOTA production principals videos.

[@DigitalELearning]

You are welcome

[@TeSageDS]

Sorry You are right Heijunka 平準化　 not 標準化

[@afifmustaqim9410]

i dont understand

[@DigitalELearning]

Afif, what is your question ? which part did you not understand here ?

[@afifmustaqim9410]

@@DigitalELearning What is Heijunka? What does it do? How does it help manufacturing processes?

[@faridakmal4291]

@@afifmustaqim9410 i dont understand to afif

[@haziq1969]

@@faridakmal4291 weh diam je tadi beria nak tolong kita pastu diam smpai skang ....

[@DigitalELearning]

@@afifmustaqim9410 What is Heijunka? Heijunka is a technique of levelling production to reduce uneveness. What does it do? It balances the production against the demand ny two techniques : Levelling by volume and Levelling by type How does it help manufacturing processes? In a perfect manufacturing world, there would be no fluctuation. Every day you would make exactly the same number of products, of the same product type. But in real life there are flucations and this techniques helps us to leel our production so that we can plan accordingly.

[@khrisg.3804]

You sound like HIndi

[@DigitalELearning]

Thanks 😎