I bought a cheap bench and wanted to flatten the top. I fitted 15mm ply side rails on small stand offs so the bit could reach across the entire bench width. I made the two sled rails from 1/8” x1” aluminium angle (which I checked for straightness) and put some furniture wax on them for an easy slide of the router base. The rails were separated by a wood block at both heads, the width of the router base. Worked brilliantly and cost little. The chippings left the bench top through the standoff gaps each side. Hardest bit was ensuring a perfect alignment of the six feet long ply rails each side of the bench. This worked with my cordless DeWalt palm router using a one inch surfacing bit and I kept the depth of cut to under 1/16” to avoid over loading.
@EveningWoodworker8 ай бұрын
Sounds like a great setup!
@DaveMillman9 ай бұрын
The easy way to start flattening that warped slab is to clamp it down tight and freehand with a chainsaw. Seriously, it's easier than it sounds, just go slow. When you think "one more pass should do it" STOP and finish on the sled! PS, your hints in the Router Sled Mistakes video were awesome.
@EveningWoodworker9 ай бұрын
Thanks! Also that's an interesting idea with a chainsaw. I'm guessing it takes some practice too!
@jpellet274410 ай бұрын
Really helpful video…I watched the one on making a DIY sled first and then this one. Super helpful. Thx.
@EveningWoodworker10 ай бұрын
Thanks! I'm glad you liked it
@sapelesteve10 ай бұрын
Not in the market for a router sled but that was a very informative video! Well done! 👍👍
@EveningWoodworker10 ай бұрын
Thanks! I'm glad you liked it.
@robertmclellan354110 ай бұрын
I have used my DIY sled for about 5 slabs. It is very messy but it works. It’s great if the weather is nice I can share the dust with my neighbors 😂. Thanks for a informative comparison. On the moisture issue I have never used a meter. To be honest I have been lucky most of my projects have not warped. On the epoxy resin tables I like to use a polyurethane on the bottom to help seal the wood.
@EveningWoodworker10 ай бұрын
Thanks! I guess you can either use a moisture meter or just wait a year or two until you know it's dry!
@tutubeos6 ай бұрын
I used the wooden DIY sled in the past and I didn’t like it, because it bends in the center, so little, but it doesn’t perfectly flat a slab. Slab large around 40inches, and 100 long, with a quite heavy router 13 lbs. I’ll try with the metal ones, but I doubt they won’t bend as well.
@EveningWoodworker6 ай бұрын
The thicker diameter linear rails (20mm) will help reduce the sagging in the middle... they're just a lot heavier!
@brucehansen79497 ай бұрын
Looks like my garage except yours is even more packed full lol i made my own router sled with wood and now making a linear rail router sled, the wood plywood model works to an extent but im going for pro performance
@davidjefferds853210 ай бұрын
Great info about the moisture tester.
@EveningWoodworker10 ай бұрын
Thanks! It's an often overlooked tool.
@petermuller73977 ай бұрын
Fill in the cup with epoxy resin. The top will be flat with a 3D effect when looking down into it. Leave the bottom of the slab exposed-ragged edge.
@wesleymorris99904 ай бұрын
Hang it vertically and put a clock and the 3 weather guages.
@fathogwoodworking10 ай бұрын
Great video. I’ve been looking into sled improvements for a while so it was good to see your video and comparisons. Was there a time saving between the two sleds for how long it took to flatten each side?
@EveningWoodworker10 ай бұрын
Thanks! The linear bearing one was a bit faster for the actual routing, but setup took a bit longer because you have to slide rails onto bearings and tighten Allen wrenches.
@mark2talk2u2 ай бұрын
I don’t understand parts of this video that mention “with the grain”. Router bits go round and round. They cut both with and across the grain. Direction of sled travel seems like a second-order consideration.
@EveningWoodworkerАй бұрын
When a router plunges, then yes it's in all directions. However when you're moving it sideways, it cuts mainly on the side of the cutter. So if you're running it across a slab, I get less grain tearout when I run it back and forth in the direction of the grain. Try it and see if you agree
@anthonywilliams70529 ай бұрын
Crazy wood suggestion - a few chess sets 4 in tall at most. Definitely NOT for the board itself! Use plenty of sealer,.
@Steve-dr7rrАй бұрын
I tried to look at the sleds from your friend but keeps saying page not found
@EveningWoodworker24 күн бұрын
Sorry about that... here's the correct link: s2ms.com/collections/router-sleds/products/basic-slab-flattening-router-sled-rails
@terryt291010 ай бұрын
I really like your home build flattening sled. It's the design I would use. But in regards to moisture meters, how do you know the Wagner is more accurate? Not just because 😂🎉it costs more, I hope. There could be a huge variability between any brand of moisture meter. How could you measure the moisture more reliably to compare it to your meters? How about comparing it to another high end meter?
@EveningWoodworker10 ай бұрын
That's a good point. Cost does not always equal quality. In this case, in addition to the cost I'm basing my assumption off of recommendations from other woodworkers that I trust. Although, it wouldn't be a bad idea to borrow a few of these from friends to get a good comparison of higher end meters.
@unckle2476 ай бұрын
What are the sized of the acrylic
@bryanchaney25722 ай бұрын
Couldn't you take some bees wax or something similar to put on the rails and maybe the underside of the sled at the rail.
@EveningWoodworkerАй бұрын
I tried it with some wax I had and it just made it sticky so the sawdust would stick to it. It seemed to work better just sliding on the bare wood
@davidcw108765 ай бұрын
What router bit are you using?
@EveningWoodworker4 ай бұрын
Here's what I use: amzn.to/3yh8jRO
@tinysparky10 ай бұрын
I think the dust collection is enough incentive to get the pro model you showed. How is the vendor??
@EveningWoodworker10 ай бұрын
Yes the dust collection is a game changer! The vendor is the kind of guy that will bend over backwards to make sure you're happy with your sled and give you his personal number in the setup manual.
@v3ly6hk9f2 ай бұрын
Dust collection is important Wood surface mold can be inhaled into the lungs.
@MONKEY-vi7hx5 ай бұрын
What diameter are the libear bearing rails / rods
@EveningWoodworker5 ай бұрын
The 8' ones are 12mm and the shorter ones are 20mm
@davidhabener57678 ай бұрын
There are a lot of DIY linear sled builds on KZbin, easier than I thought, I built mine 4x6 for less than $250, already had a router on hand. Any woodworker can do this, why buy an expensive kit ?
@EveningWoodworker8 ай бұрын
Sometimes people just want it already done. There are lots of random pre-made jigs for sale out there that you could easily make yourself, but they seem to still do well!
@joshdorrough540310 ай бұрын
🔥🔥🔥
@bryansimon320610 ай бұрын
Well dun, no superfluous redereck
@EveningWoodworker10 ай бұрын
Thanks! Trying to be efficient with everyone's time!