Yamaha Zuma / BWS 125 CVT Variator, Belt, Clutch Service | Mitch's Scooter Stuff

In this video, I show you how to remove, disassemble, assemble, install CVT parts ( drive belt, rollers / sliders, clutch, variator ) on Yamaha Zuma / BWS 125cc scooter. Watch more tutorial videos on this model here: bit.ly/Zuma125cc
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Time stamps:
0:35 - Variator / Belt / Clutch Removal
6:59 - Variator / Belt ( Disassembly / Inspection / Assembly )
15:02 - Clutch ( Disassembly / Inspection / Assembly )
31:06 - Variator / Belt / Clutch Installation
T O O L S
Torque wrench 10-150 ft/lb 1/2 drive - amzn.to/2GuMsHJ
Grease (waterproof / high temp) - amzn.to/3VtqOvr
1/2 to 3/4 drive socket adapter - amzn.to/3x3gOjk
3” / 6” extension set 1/4 drive - amzn.to/2wDuzzW
Variator / Clutch holder tool - amzn.to/2ZuYJEA
8mm deep socket 1/4 drive - amzn.to/3cNGsbs
Big flathead screwdriver - amzn.to/3vNVU2dk
Impact wrench 1/2" drive - amzn.to/3XdxEXu
17mm socket 3/8 socket - amzn.to/2EMT6LO
46mm 3/4" drive socket - amzn.to/3yQExDX
Phillips no. 2 screwdriver - amzn.to/2fgdZDL
19mm socket 3/8 drive - amzn.to/2CiXNqo
White lithium grease - amzn.to/3eLLzgW
Breaker bar 1/2 drive - amzn.to/2HenuMI
Anti seize lubricant - amzn.to/2Q4H57t
Sandpaper grit 180 - amzn.to/3yLD2Xv
Dry lubricant spray - amzn.to/30bx91v
Ratchet 3/8 drive - amzn.to/2hhmnUs
Gasket scraper - amzn.to/45gpf6e
Digital caliper - amzn.to/2Cm8f0l
Toothbrush - amzn.to/31HSoXI
Pick tool set -amzn.to/3rXSjBA
Acetone - amzn.to/3ReWrGA
Nose pliers - amzn.to/2yetDDj
Rags - amzn.to/2Yh8jvg
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Filmed by Mitch Bergsma
Edited on Final Cut Pro X on Mac
Scooter Intro edit by Erik Lauritzen
Check out his websites: bit.ly/DESIGNBY...
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About Mitch's Scooter Stuff:
This channel is all about my love my for scooters! Tutorials, How to, DIY Maintenance, Reviews, Mods, Vlogs, Just for Fun, and more!
Yamaha Zuma / BWS 125 CVT Variator, Belt, Clutch Service | Mitch's Scooter Stuff
• Yamaha Zuma / BWS 125 ...
Mitch's Scooter Stuff
/ mitchsscooterstuff
#mitchsscooterstuff #yamahazuma #yamahabws

[@MitchsScooterStuff]

Time stamps: Variator / Belt / Clutch Removal - :35 Variator / Belt ( Disassembly / Inspection / Assembly ) - 6:59 Clutch ( Disassembly / Inspection / Assembly ) - 15:02 Variator / Belt / Clutch Installation - 31:06 T O O L S Phillips no. 2 screwdriver - amzn.to/2fgdZDL Breaker bar 1/2 drive - amzn.to/2HenuMI Variator / Clutch holder tool - amzn.to/2ZuYJEA Ratchet 3/8 drive - amzn.to/2hhmnUs 3” / 6” extension set 1/4 drive - amzn.to/2wDuzzW 8mm deep socket 1/4 drive - amzn.to/3cNGsbs 17mm socket 3/8 socket - amzn.to/2EMT6LO 19mm socket 3/8 drive - amzn.to/2CiXNqo 46mm 3/4" drive socket - amzn.to/3yQExDX 1/2 to 3/4 drive socket adapter - amzn.to/3x3gOjk Grease (waterproof / high temp) - amzn.to/3VtqOvr Impact wrench 1/2" drive - amzn.to/3XdxEXu Digital caliper - amzn.to/2Cm8f0l Dry lubricant spray - amzn.to/30bx91v Pick tool set -amzn.to/3rXSjBA Acetone - amzn.to/3ReWrGA Sandpaper grit 180 - amzn.to/3yLD2Xv Nose pliers - amzn.to/2yetDDj Big flathead screwdriver - amzn.to/3vNVU2dk Gasket scraper - amzn.to/45gpf6e Anti seize lubricant - amzn.to/2Q4H57t Torque wrench 10-150 ft/lb 1/2 drive - amzn.to/2GuMsHJ White lithium grease - amzn.to/3eLLzgW Rags / old shirts Old toothbrush

[@user-qg5vp9mc6i]

😅K😅kjj😅😅😅😅😅😅😅

[@AddNAcre]

Nice to meet you in Hana Bay the other day mitch! Great channel. Cant wait to work on my scooter a bit

[@MitchsScooterStuff]

You too man! Thanks! Maybe will run into you again out there

[@Bri-tg6xr]

I need to do this to my Yamaha quad, thanks for an informative how to. Now to motivate myself to do it.

[@MitchsScooterStuff]

🙌🏼🙌🏼

[@roywalls5595]

I been watching your videos about working on Piaggio mp3 250ie and I got two more projects do on it a parking brake and front desk wheel hub need be replaced! Thanks Mitch's 🏆

[@MitchsScooterStuff]

That's awesome!! I'm glad the videos help! Have a great day!

[@TheyKnowWhoThisIs]

Your vids keep getting better! Thank You!

[@MitchsScooterStuff]

😄👍🏼 thank!

[@sandwaves5642]

About lubricating the bolts and "torquing" them up : once I lubed the bolts of my car wheels, and tightened to the "correct" moment ..... a couple of them SNAPPED clean without an effort !!! The dealer told me - I should have checked the manuals - where clearly stated NOT to lube any bolts of the wheels. Yes - it allot depends on the steel / dimension of the bolts, but usually - it is cheap 💩 I recommend to clean the bolts, but not to use any heavy lubes - like the alu/copper paste on them. They can snap long before the needed tightening torque 🤷‍♂🤷‍♂

[@bigmikeshooter]

Epic, bravo from Greece.

[@MitchsScooterStuff]

Mahalo! 😄🤙🏼

[@RG-ce5hj]

Great video! Very clear and professional. Well done sir 👍

[@MitchsScooterStuff]

Thank you very much!

[@mantasriauka1035]

Just wow! Your videos are so inspiring.

[@MitchsScooterStuff]

Thank you so much!

[@barnesandrewj]

Appreciate you bro! Exactly what L was looking for do a BWS 100 4Y one 👌🏼👍🏼

[@MitchsScooterStuff]

Awesome, you're welcome!!

[@roywalls5595]

Thanks again for awesome videos! Mitch's 😊

[@MitchsScooterStuff]

You're welcome!!

[@davidskeates547]

Excellent video

[@MitchsScooterStuff]

Thank you David!

[@Shesh_5]

Nice. Very helpful

[@MitchsScooterStuff]

😄🤙🏼 Mahalo!

[@RabiiHayani]

We like your videos as a youtubers and a product tester we need you to talk to the gopro and dji of somme broblems that are not fixed yeat ... in gopro the problem of multicam mode in gopro the remote 2020 when you conect 2 camera or more .. one of them is hero 12 black .. the hero 12 lost conection with the remote ..... its 8 month and it is not fixed ..... the second problem is the dji mic 2 dont work with the hero 12 black in bluetooth conection is stuck in the pairing mode .... try to send our voice to the gopro and dji to fix this 2 problem plz

[@MitchsScooterStuff]

Hi, bummer to hear about the issues! I will try! 👍🏼👍🏼

[@BobbyDirt]

Finally someone with my exact model. Very thorough and very satisfying, and didn’t have to say a word. 🫡👍

[@MitchsScooterStuff]

Wow, thanks!

[@nerb6833]

Hey Mitch! I've got a weird sound coming from my bike on the cvt side, its a Honda NAVi and its got about 3000 miles or so. I only notice it when the bike is warmed up and the clutch is engaged and sounds almost like a bad bearing sound or like a spring bouncing around, donno if ya have any advice, I'm gonna pull the case off and I just got a clutch grabber tool so I'll do some investigating myself but always appreciate the guidance, thank you for your videos and thank you for being you

[@nerb6833]

changed my oil and gear oil and it went away, thank you!

[@MitchsScooterStuff]

@@nerb6833 Just saw your messages, oh good glad noise is gone... ride safe! 😄🙌🏼

[@PandaFPV]

My dude, what socket size did you need to remove the nut for the clutch?

[@MicBergsma]

Hey, did you turn subtitles on? it's 46mm

[@Mrmckenzie.19]

I’ve got a problem. I own a sym jet 4 rx 125 made 2022. I can’t find an exhaust pipe to fit my bike. I’ve tried loads of fits but none work. What do I do

[@MitchsScooterStuff]

Uh oh I would cut off the pipe and fabricate it then weld

[@sandwaves5642]

👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍 ..... A 😷 from CoVid times ( new, obviously ) = better that a +/- dirty towel - against the dust ☝☝😀