I think I have to replace my lower control arms as well. My 2008 colt has a loud clunking noise on hard acceleration. Ive tried replacing swaybar bushings, swaybar endlinks, and now tie rod ends (because they were leaking grease), and yet i can still hear clunking noise. I'd rather replace the lower control arm as a whole because there's a high probability that it may be bent or twisted from years of use. It'll cost $120 AUD each, but it'll be worth it
@REBUILDLab3 күн бұрын
@@2driftlong Sure, that's an easy and reliable way. This was the more cost friendly, but bit labour intensive.
@sailorgerard7 күн бұрын
I am wondering about the pistons though....were they even looked at? Maybe I missed that part?
@REBUILDLab7 күн бұрын
No they weren't, why are you wondering?
@REBUILDLab6 күн бұрын
To add to your question, according the previous owners repair garage, the bike went shortly and then has just eaten another cam and lifters. So the pistons were in ok state. Confirmed when I rode the bike later.
@simonellis18549 күн бұрын
Strong but with feeling! Not the Bosch recommended 28nm torque then?
@REBUILDLab9 күн бұрын
Sure, if you like to. This is just how I did it.
@olafjensen450813 күн бұрын
I must try that. Mine are a mess. I just got this Mk1 and done about 100 miles. It's been wrong from the start. It's set at factory 1 3/4 out. The needle is 4th from the top
@REBUILDLab12 күн бұрын
It should help. Before this, after the assembly, mine carbs weren't much of a pleasure too. This made a big difference.
@olafjensen450812 күн бұрын
@@REBUILDLab Good upload. The best on YT. You still have bike?
@REBUILDLab12 күн бұрын
@@olafjensen4508 Thanks! Yes still have it, more than 10 years :)
@olafjensen450812 күн бұрын
@@REBUILDLab Great. Do an upload on the rear dogbone links and suspension. They all need greasing. I'm doing mine this summer
@REBUILDLab12 күн бұрын
@@olafjensen4508 Yes, good idea. Just don't exactly know when :)
@olafjensen450813 күн бұрын
thought floats are 17mm? Live and learn
@REBUILDLab13 күн бұрын
13+-1 mm according to Suzuki Service Manual
@olafjensen450813 күн бұрын
@@REBUILDLab Yeah, the Mk2
@REBUILDLab13 күн бұрын
Ok, I have to check it again tomorrow of the manual was for MK2...but still... 13 and 17 is too much difference and the engine is running ok...we'll see
@olafjensen450813 күн бұрын
@@REBUILDLab Yeah, I'm checking out your other upload setting fuel/air. I have to do
@REBUILDLab11 күн бұрын
Ok, just got to the manual: Float height for Mk1 Bandit 14,6+-1 mm, for 600 Mk1 17+-1 mm
@klemson84--9213 күн бұрын
👍
@REBUILDLab13 күн бұрын
Thnx!
@cosmicxx13 күн бұрын
Or you just cleaned/ change the axle joint to a new one?
@REBUILDLab13 күн бұрын
I did changed axle joint but it isn't necessary. If the ball joints are good, I recommend to just replace the boots.
@cosmicxx13 күн бұрын
Hi! Is it really necessary remove the CV axle, or not?
@REBUILDLab13 күн бұрын
No it's not. It was removed because of clutch swap that took place before. I wrote it in the comments below the video.
@cosmicxx13 күн бұрын
@REBUILDLab ahha. Ok. Thanks! 🙂😉
@nettelplos14 күн бұрын
That's the way to do it - THX
@REBUILDLab14 күн бұрын
Thank you too!
@kanallesco18 күн бұрын
Muchas gracias
@REBUILDLab18 күн бұрын
Thank you
@vmontijo20 күн бұрын
Great Video! one small tip I do: wrap the exhaust under the oil filter with aluminum foil... when the job is done, remove the foil and the exhaust stays nice and clean (dry) - free of oil so you don't have to wipe it up after and and oil won't get into the places you can't reach! Cheers!
@REBUILDLab20 күн бұрын
Thank you, also for the tip!
@DavidRobertLewis22 күн бұрын
part number? Details of part please
@REBUILDLab21 күн бұрын
OEM I think is 1300A095 MN143664, you can go with INA 538059210 or I went with Airtex 1920. Engine 1.1i
@kostas69000Ай бұрын
Very good video
@REBUILDLabАй бұрын
Thank you!
@jeje4199Ай бұрын
Where did you get clutch disc?
@REBUILDLabАй бұрын
At my local eshop with spare parts eshop. It was a valeo kit.
@REBUILDLabАй бұрын
Kit Part number: 835031
@jeje4199Ай бұрын
@@REBUILDLabwhat is the eshops name?
@REBUILDLabАй бұрын
@@jeje4199 autodielygafa.sk
@renestallone7565Ай бұрын
Vielen Dank für die Info
@REBUILDLabАй бұрын
Gerne!
@fernandoeltano9488Ай бұрын
This is the video I was waiting for. I don't know if I have the guts to do such a great change. After 220k km it's time to replace the chain. Greetings from Italy
@REBUILDLabАй бұрын
Great to hear tha Fernando. I think you are able, if you have some place for doing it. After all, you do not have to disassemble the camshafts, if your only aim is to swap the chain. Good luck!
@ashleyderrick6202Ай бұрын
Fantastically detailed job ...A real credit to you. My 2012 1.3 Colt CZ2 has done 105k miles and clutch is getting close to it's limit of adjustment. Do you know if there is a big difference between the 1.1 and the 1.3 clutch replacement procedure please?
@REBUILDLabАй бұрын
Thank you, like to hear that. I'd say there is nearly no difference to 1.3i, just make sure you buy a clutch kit that has this clutch plate centering tool in it, no idea if the tool is the same like 1.1 engine, for that I left the dimensions in the social part of the channel. Without - will be a bit more difficult. Good luck!
@milanbandit6089Ай бұрын
Ma super sve to tako dok je vruc...sutra ujutru prvo paljenje snimi,tad ces da vidis sta si uradio
@REBUILDLabАй бұрын
Hope everything is ok, Milan.
@JaviCastreАй бұрын
Hi, friend. I love your mechanics videos. Where is the continuation of this engine?
@REBUILDLabАй бұрын
Hi, thank you, nice to hear that, unfortunatelly, there is no continuation yet. I was planing to restore one of the crankshafts on my mill, but did not got to produce the hardware for the crank to be held and rotated under the mill. But it is in plan, still have the motorcycle. Date is uncertain.
@KheranSmithАй бұрын
Thanks bro I would of never known that there is another screw underneath 😅
@REBUILDLabАй бұрын
No prob! Glad it helped!
@XabiisАй бұрын
Thanks!
@REBUILDLabАй бұрын
Like to hear that!
@billseward8176Ай бұрын
I changed the oil pump gear in my '02 Roadie a few years ago, and dropped one of those Allen fasteners down into the case! Thank God for those magnets on a stick. I was able to retrieve the screw with no problems, and immediately after getting it out, went in to change my shorts. Hang onto those screws. I had the old type gear, and even with the panic of the screw in the crankcase, the job went well, and works fine. I also upgraded to Barnett clutch pressure plate.
@REBUILDLabАй бұрын
It seems like on these engines almost all is going to be good at the end 🙂 Good luck with your bike, mine is atanding over a year now, no time for it, maybe I'll have to make a video on a barn find soon 😁
@olafjensen4508Ай бұрын
Doing mine today after a full carb clean and rebuild. One of the easier ones. Try a VF, now that is hard.
@REBUILDLabАй бұрын
Carb job is always pure satisfaction, isn't it 😁Btw. what is VF? Thnx
@olafjensen4508Ай бұрын
@@REBUILDLab I'm working on an ST1100 at the mo. It's a nightmare putting it back. There is a lot more realigning to it. And yeah, it's sweet when it all works BTW, your uploads are excellent. Very good for novices to watch, indeed.
@curtis1951Ай бұрын
If it has hydraulic lifters then why do the valves need adjusted?
@REBUILDLabАй бұрын
Basic adjustment needs to be done.
@DioDellaMuerteАй бұрын
Very good video. Thanks it is helpful to me 🙂
@REBUILDLabАй бұрын
Thank you, I very much like to read this! 🙂
@sajhussain98482 ай бұрын
Do you have to remove the engine mount on the left hand side of the bay or can it be done without?
@REBUILDLab2 ай бұрын
Can be done without
@cosmicxx2 ай бұрын
Good work! Creative solution. 😊
@REBUILDLab2 ай бұрын
Thank you very much!
@bogdanvelica2 ай бұрын
Nice work and video my friend! Thank you. I am about to get one of these too and have no idea what to look for at this bike, but now i have some small idea. Any hints I could check before buying this bike? Thank you
@REBUILDLab2 ай бұрын
Thank you too. No really, but f.e. I do have trobles with starting the bike, decompressor solenoid is shutting itself off during startup, electrical issues, like speedo not working or fuel gauge too sometimes, I would check the drive belt and on my bike the brake dics are oscillating. Any oil leaks are not desired of course.
@sandyr15072 ай бұрын
Hey what brand of shock absorber did you use and where did you purchase it ?
@REBUILDLab2 ай бұрын
Don't remember, but good brands are Kayaba, Sachs, TRW, medium Febi Bilstein for example
@REBUILDLab2 ай бұрын
You can purchase them in any aftermarket parts store, simple.
@sandyr15072 ай бұрын
@REBUILDLab Am living in Trinidad and Tobago 🇹🇹 And and am not getting here.
@REBUILDLab2 ай бұрын
@@sandyr1507 Well I am sure there is some eshop that is shipng parts to Tobago
@hendriediepenbroek53443 күн бұрын
Nipparts
@kraljpetar38312 ай бұрын
Doctor :)
@REBUILDLab2 ай бұрын
🙂
@neilgent15952 ай бұрын
Great job, thanks for the fantastic video footage. Tremendous skill.
@REBUILDLab2 ай бұрын
Thank you very much for watching!
@HsqCentrum2 ай бұрын
Nice video thanks... just a question what are symptoms that you need to check valve clearences??
@REBUILDLab2 ай бұрын
Thanx! Well, there are no symptoms, as long as there is some clearance in the valves. As soon as there is nearly non, the opened or not entirely closed vlaves start to be leaky. That will lead to low compression, bad starts, weak power output and in heavy cases they will burn, broke, pieces fall into the engine and that is the end.
@tamasdancs60852 ай бұрын
Hi! Could you please provide the dimensions of the clutch plate centering tool, including lengths and diameters?
@REBUILDLab2 ай бұрын
Yes, I can give it to you later after I'm back from work.
@REBUILDLab2 ай бұрын
Hi, take a look into the community tab, posted a picture of the measurements taken from the plastic clutch centering tool. That is the easiest way to share it I guess. Just in case, here: kzbin.info/door/ECDcfzY9Ai6fKpQwoAKG1Acommunity
@tamasdancs60852 ай бұрын
@@REBUILDLab Thank you very much!
@torevenheim96072 ай бұрын
You have to take this carbs completely apart and rins them with ultrasonic cleaner then they will work, and get rid of that garbage fuel filter it's asking for trouble, Suzuki has no filter on the fuel line, it's in the fuel tank
@REBUILDLab2 ай бұрын
Thnx for the hint. The carnbs are working well right now, even with the filter. I don't trust the old steel fiel tank...
@olafjensen450813 күн бұрын
@@REBUILDLab@REBUILDLab I just did a POR-15 on mine. Inside, they are old rust buckets. Until that gets sorted, there is no point in cleaning the carbs.
@REBUILDLab13 күн бұрын
Well, yes, a clean tank is vital, I also did cleaned it, but you know, even though it was many times flushed, there still remains som tiny little dirt inside...and that can be a blocker for the carbs. So the filter us a critical part to me.
@olafjensen450813 күн бұрын
@@REBUILDLab Yes. It's not a criticism. You do a fine job. I've had a few dirty tanks. Nothing works in the long run bar from lining them. It's expensive and a pain to do. I got fed up pulling the carbs apart. Just me dude
@REBUILDLab13 күн бұрын
@@olafjensen4508 Sure, we're just talkin, I understand your point. Well, this filter solution works for me second season pretty well. BUT it needs to be said, that the fuel hoses and the filter, they all must be in a slight slope, otherwise it probably wan't work.
@davidmendoza62712 ай бұрын
totally half ass job..... why even post a video if you don't use the proper tools ?? your a good example of what "not to do"......
@klemson84--923 ай бұрын
Do you need to adjust the clutch pedal after changing the clutch ?
@REBUILDLab3 ай бұрын
There is hydraulic system, I did bleeded the system afterwards and the pedal did.went smoother then. Wiuld recommend that. There were no pedal adjustment.
@klemson84--923 ай бұрын
@@REBUILDLab thank you for your answer
@klemson84--923 ай бұрын
👍
@REBUILDLab3 ай бұрын
Thnx!
@jhintelman8463 ай бұрын
Thanks man professional video really i believe this will help cause im going to buy one soon, i have a question if you don't mind how about fuel consumption is good ?
@REBUILDLab3 ай бұрын
Thanks! Well, my needs minimum of 6,5 litres per 100 km. But normally about 7 and more. Be cautios NOT to ride it on very low rpms, asvthe cons. goes really high. Try at least 3000 or more with very slightly open theottle. The efficiency is better.
@jhintelman8463 ай бұрын
@@REBUILDLab thank you so much
@craighootinese22563 ай бұрын
I wouldn't normally comment but this guy has done a really good job of showing what this is like. This early bandit tends to have few faults at full throttle, a bit of a wobble in the mid-range at 3000, and appalling idle, and jerky tootling about. They really need larger idle jets, and mikuni do them, you need two to 3 steps larger (this will not help emissions). But the cause of this is less than perfect idle jets AND passages. You need to look at the exit holes while spraying cleaner in the other side of the idle circuit. There is better fuel pipe now to deal with modern fuel. These are truly great bikes if you have the skills. Oddly they need gearing one tooth extra on the back sprocket for max speed, to rev out.
@REBUILDLab3 ай бұрын
Thank you for the comment. Yes I noticed the bike is skills demanding. But really I can confirm, that it can run good on idle and midrange, if the idle-to-mid range is set up correctly. I have a video too about AF setup and that setup helped me sooo much! But anyway, as you said, bigger jets are considered from my side and also another head or milling down this one to have higher compression ratio. We'll see. Absolut truth about the gearing, yes.
@wonderwalls35653 ай бұрын
So the car does not have any jackign points?
@REBUILDLab3 ай бұрын
It may have some on the sills, but I was afraid to use them as it's very old car
@wonderwalls35653 ай бұрын
The fisrt thing everyone should do is undo the filter. Never drain the oil first.
@REBUILDLab3 ай бұрын
Please add the reason for this, sounds good. Thank you
@wonderwalls35653 ай бұрын
@@REBUILDLab Many times a filter gets stuck and its very hard to remove adn can only be removed by a mechanic after jacking the car up and making holes in the filter. So If you are unable to remove the filter but have drained the oil you have to put in fresh oil which will be wasted once the filter is removed. But If you are unable to remove the filter you did not drain the oil so you cna still drive the car to the mechanic.
@REBUILDLab3 ай бұрын
@@wonderwalls3565 Makes sence, thank you
@LightyMiner3 ай бұрын
Thank you so much. Liked and commented! My trans is loud and the clutch is starting to smell too so I Gotta replace those. I already did oil, filters, and trans oil. But i don't know if I can do this 😅
@REBUILDLab3 ай бұрын
Like to read this, thank you! Well, if zou have the place and some tool, you can.
@winlinuser3 ай бұрын
Well done. Guess what I am doing tomorrow?
@REBUILDLab3 ай бұрын
Thank you. Good luck!
@BussyBandit693 ай бұрын
Bandit is how i learned to work on carbs. Although personally i went with the factory pro kit and some k&n's. Got tired of working around the airbox 🤣. About to finally replace my 1200 with a new 765 street. But will always have a soft spot for these bikes.
@REBUILDLab3 ай бұрын
Yes, it can get boring, so I will try to set a standardized procedure for myself to get it set up quickly. The bike is so powerfull I just love it. And the air coooling is the best thing for old steeel like this. Nothing can go wrong with cooling, because there is nothing there :) Besides, I think it's better to mess with old stuck carbs than with old stuck fuel injection. But might be wrong too, just my wild toughts :D Have a good one!
@klemson84--924 ай бұрын
👍
@REBUILDLab4 ай бұрын
Thnx!
@mrcmonfort4 ай бұрын
Wow! Just the video that I needed. Thank you so much, it is so well explained and so clear. It’s the only video that I found explaining this. Thank you so much!
@REBUILDLab4 ай бұрын
Yes it is, glad it helped and served!
@extraholic4 ай бұрын
Great video, you have my respect for going it at it alone. My clutch is at 198k km currently, been waiting for your video to get the courage to do mine lol. Hopefully I won't run into as many issues since my car isn't as rusty down there but I also don't have the milling machines you have to fix things so fingers crossed. Going by your video, I think you should bleed the gearbox first before taking it out and also mark the bolts and their placement with a marker. Not sure but I think you also don't need to remove the right wheel arm to get to the clutch. Thanks for the video!
@REBUILDLab4 ай бұрын
it depends how often you drive in the city of course, it could hold much longer, but this car drives 90% city... The gearbox wasbleeded before it went out. The bolts were placed in a paper with drilled holes in it, so good organised. The right wheelarm was detached because of the driveshaft that was removed. Maybe it could be left there, not sure. Second reason it went out was that it was rebuilt then. Thanks for the comment and good luck with your clutch!
@cosmicxx4 ай бұрын
Nice video. Respect , you made it all alone. ( heavy gearbox was a problem, as I saw.. ). But next time, use your seatbelt, for the testdrive too. 🙂😉 I have the same Colt, but the facelift model, so thanks for the video. Slowly..I need to replace the clutch too. It has 173.000 km.
@REBUILDLab4 ай бұрын
Yeah, it holds pretty long and the car as a whole is good quality build. If zou can change it, it's a great adventure :)
@damrapestek94414 ай бұрын
1.1 Mitsubishi Colt çok güzel bir araba 185 km/h hızla gidebiliyorum. Fakat klima bazen çok soğuk bazen güçsüz ve sıcak üflüyor durduğuö zamanlarda
@REBUILDLab4 ай бұрын
For the air condition, you probably have to refill the system, maybe it blows cold air only if you spin the engine enough and at low revs it just don't have the power, which is normal but not like it blows hot air...
@damrapestek94414 ай бұрын
@@REBUILDLab yes normal air sometimes. Maybe this is normal because weather too hot 45 degree 😅