11,000 HP BLOCK REPAIR WITH USING ONLY HAND TOOLS!

  Рет қаралды 51,957

Rob Wendland

Rob Wendland

2 жыл бұрын

Follow along as I repair this 11,000 hp, torched, billet engine block with only using hand tools instead of a big CNC machine! Great instructional information on welding, hand machining and grinding. Trick and tips from a guy who has done this at the track and even in the car!

Пікірлер: 159
@theinsaneshecklador6598
@theinsaneshecklador6598 2 жыл бұрын
Why would anyone complain about you being chatty? Hearing you explain and share your knowledge is the best part.
@jeffpickett9730
@jeffpickett9730 2 жыл бұрын
There are men paying 10’s of thousands of dollars to learn what you just taught for free. Your amazing man!!
@TheMrMused
@TheMrMused 2 жыл бұрын
You've got a TON of GREAT things to say, Rob! The breadth & depth of your knowledge is a rarity. That you're freely sharing it is beyond wonderful. Super content .. as usual, but definitely not taken for granted.
@joannehart9624
@joannehart9624 2 жыл бұрын
Love the "behind the scenes" information. It's so interesting to see how these beasts are put together.
@mikesavoy8861
@mikesavoy8861 2 жыл бұрын
You’d be a great person to work with, a person would learn so much. Thanks for sharing your knowledge! Greatly appreciated
@alloutspeedsmashed
@alloutspeedsmashed Жыл бұрын
I stumbled across your channel and in the past 24 hours I've watched nothing but your videos. I've learned more about nitro burning engines than I knew in the previous 53 years I've been alive. This is a great legacy you have made for yourself. Absolutely awesome that you are sharing your wisdom. As us old people know the difference between knowledge and wisdom it's apparent that you truly enjoy what you do with everything and confidently narrate. And the best part is (and I'll say rarely) when you draw a blank about the correct nomenclature, you still chose the best words that anyone could to explain what your doing. Bravo. If you ever need a hand I would work for free if you can provide food each day
@tjwonder8157
@tjwonder8157 2 жыл бұрын
I love the chatty part. The knowledge transfer on your work is amazing and appreciated.
@theoldbigmoose
@theoldbigmoose 2 жыл бұрын
Who would have thunk such a repair was possible with hand tools and a wood router and wood carbide bits? ... but you sir have been blessed with "golden hands!"
@bryanschwitzke8966
@bryanschwitzke8966 2 жыл бұрын
I like it, hell….I LOVE it ! ! ! Very fun to watch a Confident Master Craftsman Toolin’ with his toys. Your an excellent teacher.
@crazypict
@crazypict 2 жыл бұрын
I like the old 4: 3 aspect ratio. It is like watching an old movie. No widescreen format here! Nice job with the engine
@kristinabrown4951
@kristinabrown4951 2 жыл бұрын
I'm very impressed by your attention to detail and basic logic in repairing these aluminum blocks, people need to pay attention to your talent/trade.
@paulboone44444
@paulboone44444 2 жыл бұрын
Free education from one of the Goats.. I'm in every time... thank you for the opportunity to learn.. Please keep doing exactly what you want to do...
@bobjons7
@bobjons7 2 жыл бұрын
Rob, your so easy to listen to! I enjoy your videos and the amazing expertise you have and share! Beautiful job! From Saskatchewan, Canada, have an awesome evening Rob🙂
@fmerkl
@fmerkl 2 жыл бұрын
I've used Darton Sleeves in all my motor for over 35 years ! Hell !1 time about 25 yeas ago ,they put them on Sale For an A/R 12" deck Big Block Ford sleeves for $36 each !( Ductile Iron) I bought 100 of them! lol I'd buy a New Ford Motorsport A460 Block and spend a couple days with my old Van Norman 777 and bore in for a .002" press fit with a receiver stop at the bottom and put 8 in them ! that way on Nitrous when I'd burn up a piston and wreck the cylinder wall , 3 passes with the mig welded the sleeve comes out , freeze the new sleeve with liquid propane , drop it in and seat it with an aluminum block and hammer , let it normalize back to room temp , rebore to the correct ID and it would never push the adjoining cylinder bores out of round !! I have 5 Carol Carter 11.200 Deck blocks now , never scared to change a sleeve ! Frank
@HappyHarryHardon
@HappyHarryHardon 2 жыл бұрын
That’s a great simple and straight forward repair. I used run dc with 100% helium on our aluminum hydro blocks. It would really push the heat into it.
@waynebeasley8700
@waynebeasley8700 2 жыл бұрын
I like that your comments are voice over, rather than trying to talk while working in a noisy environment like most you tubers…….
@markwatkins4416
@markwatkins4416 2 жыл бұрын
This is rapidly becoming a master class in automotive/racing machining. Thank you. and....continued best wishes for a rapid and complete recovery. The racing world is better if you are fully participating. and...how about young Bobby Bode driving and tuning his way to the final in Houston. Very cool that TS loves his helmet and glove throwing skills
@jondavidmcnabb
@jondavidmcnabb 2 жыл бұрын
Excellent work love your attention to detail!!!
@_TheBreaker_
@_TheBreaker_ 2 жыл бұрын
Ditch the cheap hammers. Buy yourself a decent steel mallet to beat on. Aluminium is fantastic to work with. I build custom ally chassis and bullbars and roof baskets and anything anybody wants for their offroad vehicles Great video and great work and thanks for passing on your years worth of knowledge Please keep the videos coming
@abitoffcenter383
@abitoffcenter383 2 жыл бұрын
Great stuff Rob!! Thank You Sir for bringing us along!
@rossp446
@rossp446 2 жыл бұрын
Love you’re content dude keep up doing what you’re doing 😎
@thomasbelcher6469
@thomasbelcher6469 2 жыл бұрын
Thanks for another great video Rob
@TheRealBillyPatterson
@TheRealBillyPatterson 2 жыл бұрын
Pretty damn amazing! Please keep making videos. It's pretty cool to see how creative you are!
@gregschultz2029
@gregschultz2029 2 жыл бұрын
Nice Job As Usual ,Thank You !!!
@vehdynam
@vehdynam 2 жыл бұрын
Great information once again. Very much appreciated, thank you.
@efrainromero4024
@efrainromero4024 2 жыл бұрын
Like always, great job Rob. GOD BLESS YOU
@andyb9767
@andyb9767 2 жыл бұрын
Great video thanks Rob!
@cdnaudioguy
@cdnaudioguy 2 жыл бұрын
That was so cool! Thanks for sharing!
@FranktheDachshund
@FranktheDachshund Жыл бұрын
I love to watch you work, always a masterclass.
@danmccurley466
@danmccurley466 2 жыл бұрын
Outstanding workmanship...great job.
@RobertsChannell
@RobertsChannell 2 жыл бұрын
brilliant ,well done rob .
@EasyLiving8
@EasyLiving8 2 жыл бұрын
ABSOLUTELY AMAZING JOB!!! Thanks for much for sharing this.
@richardlincoln8438
@richardlincoln8438 2 жыл бұрын
Lots of good information, thanks for the time and effort to share it with us.
@specforged5651
@specforged5651 2 жыл бұрын
I notice you use Kimball Midwest products. I’m a rep for them. Sure wish I had your account, I could watch, gain knowledge and listen to you do this stuff all day! Keep up the great work!
@gnmatsu
@gnmatsu 2 жыл бұрын
More awesome, fun stuff! Thanks! Keep um coming! Aloha!
@RandomAuto12
@RandomAuto12 2 жыл бұрын
That was great. I learned a few thing with this for my own small stuff to help prevent problems for sure. And it looks so good too
@zigwil153
@zigwil153 2 жыл бұрын
You're an artist
@lorenmorelli9249
@lorenmorelli9249 2 жыл бұрын
Yes!! The Right Man for the Job.. Very Nice**
@mikeyoussef5672
@mikeyoussef5672 Жыл бұрын
I love your videos!
@hanley7707
@hanley7707 2 жыл бұрын
That was awesome. I had my doubts but daum you make that thing look amazing!
@juansimon5802
@juansimon5802 2 жыл бұрын
yes u have a lot of good things to say. awesome work man
@danielsmith-ze3wy
@danielsmith-ze3wy 2 жыл бұрын
Thanks for the video and the commentary
@colehara
@colehara 2 жыл бұрын
I'm glad to hear the play by play description of what you're doing and why. Very interesting to see how these blocks are repaired. 👍
@nitroracer-rollingthunderm9033
@nitroracer-rollingthunderm9033 2 жыл бұрын
Outstanding video Brother, keep 'em coming ... Hutch
@dmlsr01
@dmlsr01 2 жыл бұрын
Your work is amazing
@Airman..
@Airman.. 2 жыл бұрын
Beautiful job man
@williamhanna2613
@williamhanna2613 2 жыл бұрын
You are the man.
@maxthomson2096
@maxthomson2096 2 жыл бұрын
Mate you are a master ,, keep the vids coming ,,,
@TomChame
@TomChame 2 жыл бұрын
Excellent, thanks.
@nitrofreddy4786
@nitrofreddy4786 2 жыл бұрын
Wish I been one of your crew members, you really are a true talent. Thank you for all these videos 👌🏽
@BIBSTERSrepairshop
@BIBSTERSrepairshop 2 жыл бұрын
Neat to see something that is able to make so much power be able to be fixed with just simple tools great video
@Avelyn172
@Avelyn172 2 жыл бұрын
Awesome video like always 👍
@ces188charles6
@ces188charles6 2 жыл бұрын
Man, that was slick Rob!
@johnfry9010
@johnfry9010 2 жыл бұрын
Keep on chatting , I am all ears . Beautiful repair !
@jaxnaturals
@jaxnaturals 2 жыл бұрын
I have sleeve problems on the Lamborghini murcielago v12 I'm working on. During disassembly I was pushing out the piston and the sleeve came right out with it. Might have to order a custom sleeve from Darton. Great work as always!
@wizardshome9686
@wizardshome9686 2 жыл бұрын
I really love the Tig-Talk - how to set the machine - what type of gas to use specially aluminum - maybe you could do a entire vlog on Tig-Talk - Thanks
@143247143
@143247143 2 жыл бұрын
Mad skills much respect ✊
@groushkolb
@groushkolb 2 жыл бұрын
Great timing, I hurt out block and head at Ennis! Thanks!!!!
@robwendland
@robwendland 2 жыл бұрын
Right on! Get it done brother!
@adambergendorff2702
@adambergendorff2702 2 жыл бұрын
Really enjoyed and always looking for ways to tune my aluminum welding , I also use a helium mix. 75% argon 25% helium. I purchased 3 bad tanks of argon in a row, I've never had a dirty tank of the mixed gas. Have you ever run into that problem, I was pulling my hair out looking for leaks, messing with settings, then finally just swapped tanks no more problem. I then switched back and all the problems came back.
@aimzantonio70
@aimzantonio70 2 жыл бұрын
Like the talk on the detail you speak on cleaning before you weld & rest of details just subscribed cool content
@patofdubois1
@patofdubois1 2 жыл бұрын
Love watching your videos! Take good care of the Mercier racing team, I know those guys !!! Hopefully we'll meet some time.
@zmotorsports62
@zmotorsports62 2 жыл бұрын
Excellent repair as usual Rob. As for the talking, I don't think it's being chatty, I feel it is sharing knowledge and experience both of which I am glad you are sharing. I enjoy your videos as they are. Just not enough of them. Hint, hint....... Mike
@kh40yr
@kh40yr 2 жыл бұрын
Get better soon Champ, we need ya!. I still remember that Rapid unscheduled disassembly on Terry's motor that year. Doug Herbert back in the day with Snap-On,,split one epic style, right down the center of the lifter valley, coming out of the water box. Buster Couch was taking cover, and giving doug'y the birdie as shit wizzed by.
@JoeRocket-sf6qs
@JoeRocket-sf6qs 2 жыл бұрын
Pretty cool ,buddy.
@Daniel-S1
@Daniel-S1 2 жыл бұрын
Thanks.
@konkon7767
@konkon7767 2 жыл бұрын
Great Video; Rob. Nice Work. Think of the "Peening" you're doing as tamping the ground before you pour concrete. You want a dense, solid surface without porous pockets.
@mossranchoutdoors7249
@mossranchoutdoors7249 8 ай бұрын
This can't be beat
@dmeemd7787
@dmeemd7787 2 жыл бұрын
That turned out amazing..! It's almost like you worked w/ Austin Coil and are super dedicated or something.. lol Awesome stuff Rob!!
@Mikehoncho84
@Mikehoncho84 2 жыл бұрын
I love the “Chatty Cathy” lol. Your a man with a lot of knowledge why not spread it around?!
@richardmorton1310
@richardmorton1310 2 жыл бұрын
So much to unpack. Helium! Way back when I was in high school heart was only spoken about in a hushed tone and never was seen and only practiced by the elite few... Magical. Your prep before welding is impressive too. What do you see when welding that alerts you to the contamination?
@AdrianFernandez-vr1ik
@AdrianFernandez-vr1ik 2 жыл бұрын
Love all the true hand skill operation of the repair would love to work with you sometime if you weren’t so far away.
@user-of6kr8jm3l
@user-of6kr8jm3l 2 жыл бұрын
Love it you da man
@SuperNarion123
@SuperNarion123 2 жыл бұрын
I don’t know why I find it hilarious when your hammers just fall apart every time you use them
@robwendland
@robwendland 2 жыл бұрын
Brother I hear you. Same here🤣
@rixogtr
@rixogtr 2 жыл бұрын
Finally I see somebody peening on youtube :D Haha. Good on you Rob! Guys and the manager at my work laugh at me and tell me how waste of a time that pointless hammering is but I deal with old intercoolers with cast aluminium tanks/flutes and that material is simply a nightmare to work with and sometimes, those pockets in casting are filled with oil, junk and other dirt that floats up on surface as soon as I light up my arc. So weld, let most of it burn off, lightly grind that surface dirt, then peen it down under tollerance, weld again, grind off, peen, etc until the bead is clean, then one last peen and that usually works and unfortunately sometimes it's the only way how to deal with this material. I'm glad you educate people about this. I wish more people understand this.
@ncradock2007
@ncradock2007 2 жыл бұрын
Love it
@bcbloc02
@bcbloc02 2 жыл бұрын
Would be cool to go over the evoluiton of hoops in the sealing of these heads. You did a great job salvaging that block.
@reinierwelgemoed8171
@reinierwelgemoed8171 2 жыл бұрын
Awesome videos love the content. What grade filler rod do You use?
@PaulSongas
@PaulSongas 2 жыл бұрын
Another great vid! Question- I notice that failure on the top is where the studs come out the back of the head VS. the studs in the block that hold the head down. Is the head gasket more prone to fail in that spot more than the other?
@doityourselfifitcoststwice7037
@doityourselfifitcoststwice7037 2 жыл бұрын
Rob your so smart and informative, love to watch you. But man, you can break hammers.
@robwendland
@robwendland 2 жыл бұрын
I can do that!! Thanks for watching!
@caesar1295
@caesar1295 11 ай бұрын
In 1983 I worked for Grumman Aerospace and was required to take a shot peening course to be qualified to work in fatigue critical areas, the person who said that you hammering the welds or a reworked area of aluminum it does realign the molecules of the aluminum and removes unnatural stress caused by the welding. I was skeptical of this until I completed the course and it really does work and works well, there’s a little more to it than just hammering wildly but it is amazing. I wonder who the first guy was that initially discovered shot peening and how he proved it worked.
@H3110NU
@H3110NU 2 жыл бұрын
Damn that’s neat.
@MiscRocketVideos
@MiscRocketVideos 2 жыл бұрын
Wow. I would have assumed it was mostly re-machined, not hand fit. I am impressed and also slightly depressed, as the skill is amazing for sure, but I wonder if some of the 'randomness' that happens in top fuel is due to the varying tolerances. You're the expert, not me for sure, so I imagine it all works as intended but I'm surprised. Always great to learn something new! Cool video!
@kennethbode2017
@kennethbode2017 2 жыл бұрын
do you find much counterbore wear on used blocks? Can you shim them up if needed? enjoy your work
@chadhardwick9214
@chadhardwick9214 2 жыл бұрын
Keep the videos coming.... Best channel going man.🤘 Also did you figure out what happened to cause the motor to disassemble itself in such a manner?
@rescobar8572
@rescobar8572 2 жыл бұрын
Dam Rob!! MacGyver doesn't have shit on you!! Yeah, most of us remember him, lol. Great improvisation!! Hell, I made a water pump gasket out of kleenex box. ABSOLUTELY LOVE YOUR VIDEOS!! 🤗🥰🙏🏻🤘🏻
@seantoomey1514
@seantoomey1514 2 жыл бұрын
P.s. Kick ass video!
@SolveigDeux
@SolveigDeux 2 жыл бұрын
As a french kid in the 70th, I learned lot more english in Hot Rod than at school.
@digitald5851
@digitald5851 2 жыл бұрын
You have a ton of good things to say. Never shut up!
@johnmorgan4017
@johnmorgan4017 Жыл бұрын
Pretty cool! These modern eco engines have no tolerance to have heads resurfaced. So to fix minor overheats we have (don’t tell the manufacturers) been using round whet stones, oil, and steady hand. Lol
@fredygump5578
@fredygump5578 2 жыл бұрын
You should check out my favorite hammer--Groz. They claim to be indestructible, and they've been working out well for me. Probably cheaper than the tool truck too.
@claysmoker1
@claysmoker1 2 жыл бұрын
There's nothing better than watching a craftsman at work!
@paul8638
@paul8638 2 жыл бұрын
What do you use for filler rod?
@seantoomey1514
@seantoomey1514 2 жыл бұрын
As an interesting side note on the topic of peening and cold working metal, metal aircraft propellers are actually shot peened to create compressive stress on the surface of the material, so that during operation the internal compressive stress counteracts the tensile stresses of centrifugal forces.
@eamh2002
@eamh2002 2 жыл бұрын
Helium and argon sounds like some $$$ but the blocks are way more :)
@MrADVANCEDTEK
@MrADVANCEDTEK Жыл бұрын
My Mac hammer did the same thing. I was told it was solvents inside the handle. When you've had a tool in your box long enough with that style hard handle you'll find a small puddle under it. Stinks to.
@strykerjones8842
@strykerjones8842 2 жыл бұрын
Do you have any concerns with the peening introducing contamination to the weld prepped area? Or is that hammer used only for welding and peening applications?
@leyderness3553
@leyderness3553 2 жыл бұрын
More great tips to watch and listen to🤔
@robwendland
@robwendland 2 жыл бұрын
Sure appreciate it!
@jamesbarisitz4794
@jamesbarisitz4794 2 жыл бұрын
No school like old school. Make aluminum rod handles for your disentegrating hammers and thread them on with epoxy. Lifetime Guarantee. ✌
@BustedWalletGarage
@BustedWalletGarage 2 жыл бұрын
Can you do a run through on the N/A nitro motors ran in Top Alcohol ? How often do they have to be gone through and any advantage over the blown cars ?
@robwendland
@robwendland 2 жыл бұрын
I think I know the guy for this! I’m on it!
@BustedWalletGarage
@BustedWalletGarage 2 жыл бұрын
@@robwendland cool beans. Thanks.
@cdnbluesdriver
@cdnbluesdriver 2 жыл бұрын
I'd be into this as well!
@edwardchascsa4191
@edwardchascsa4191 2 жыл бұрын
I thought I was the only one using a router for this kinda thing. lol. great job
@robwendland
@robwendland 2 жыл бұрын
It’s a handheld CNC🤣
@edwardchascsa4191
@edwardchascsa4191 2 жыл бұрын
@@robwendland great for roughing out match porting too. Lol
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