2003-2006 Ford Expedition: Rear HVAC Air Distribution Actuator Clicking Fix

Here are the links to the actuator used in the video.
2003-2004 Cross Shaped Shaft-
www.amazon.com/...
2003-2004 D Shaped Shaft-
www.amazon.com/...
2005-2006 All have Cross Shaped Shaft-
www.amazon.com/...
In this video I walk you through how to fix that awful common noise on these truck coming from the rear. 2003-2004 trucks can have either shape shaft 2005-2006 are all the same.

[@craigstroud3947]

Lol It’s all simple until you try to put the new one in. I’m out one hour plus not able to like get it lined up. Doesn’t help that it’s 100° in the back of a car that has no AC

[@lady2is2]

Thank you, thank you and thank you... If I can do this anyone can... I watched this video for a month trying to decide if I should do it or just let the shop do it... I was able to replace both temperature blend door and this one the air distribution actuator... It took about 3 hours and the hardest part was getting the new one to line up..and everything together cost roughly $100... Thanks so much... P. S. And I didn't break my gel nails 💅

[@Carousel-xt2gt]

Ll

[@moboogie1616]

Thank you so much for taking the time to show us how to repair the Rear HVAC Actuator. Awesome Mechanic.

[@randybaker6242]

Great video. I lived with the clicking for a year then it finally broke on the floor mode. I never dove into fixing it as I didn't want to remove the panel. With your video I removed the actuator case moved the door to roof mode, wedged a broken drill bit to hold it open and replaced the case cover. Left it unplugged and a total fix for me as I only wanted air to come out the roof vent. Cost $0 and time 15 minutes.

[@johnkubecka4161]

Great idea! I did something similar. Instead of wedging a device in the shaft's gear while inside the actuator case, I removed the shaft and drilled a very small hole in the nylon gear and wired it in the "roof position" to a repositioned screw that I was no longer using. I put the actuator case in bubble wrap so it wouldn't rattle and inserted it back into the compartment for the next person who ends up with my 2003 Navigator. I never use the back of the Navigator for heater, just AC. Cost: zero. Mr. Makuloco, thank you for the detailed video.

[@gerardopena1937]

had none of the rear actuators working got new ones and realizing they dont get power any advice on where to look

[@azimmey]

Now that was the video I was looking for THANK YOU! I was tired of air conditioning the rear floor. All plastic junk, just like the teeth on the adjustable pedals that break and the blend door actuator. Planned obsolescence GRRRRRRR

[@johnfriske5230]

You are the MAN! Spot on diagnosis. Spot on procedure. It took 10 minutes to access and get out. Ordered the part on Amazon and will be here in a couple days. Manually moved the door to allow overhead flow and now have cool air from above until then. All of your videos have been super helpful, so THANK YOU!

[@JoseAndrade-ic7er]

Great video. Very easy to do and you saved me a lot of money because I didn't have to take it to the mechanic to get it diagnosed and fixed. Thank you.

[@FordTechMakuloco]

Nice!

[@dmahala2]

Great video with easy to follow steps. Unfortunately, I've had to do this repair three times as of today in the nearly 16 years I've owned my 2003 Ford Expedition.

[@dominiquehernandez3979]

Will this fix the no air blowing in the rear part?

[@boraxguy8302]

Yes

[@talsmith7503]

Thank you for the instructions and guidance>>>very detailed, and everything works like a charm!

[@mmaurerlv]

Really nice to find someone as concise and articulate as you. This fix for my 2003 Expedition was as short and sweet as I could have hoped for. I'm anxious to see all your videos.

[@FordTechMakuloco]

+Mark Maurer Nice!

[@IROOKLYN]

I have that same clicking noise in my 1998 Ford expedition xlt but that noise is coming from the middle arm rest compartment anyone might know if this video is talking about the same thing I hear the clicking sound with the ac/heat off

[@jolab5933]

These are excellent tutorials, thank you! Question....RockAuto has bend door actuators but it looks like there are several choices. Are the belnd door actuators all the same (front and rear) if they are all cross shaft or D shaft?

[@marcpieruccini3742]

Hello, You show old cross part put in at 6:43 mark. I looked inside my old actuator and no bad cog teeth. But when you put the old part in your video and move it is it suppose to move back by itself or are you moving the old key part left to right?

[@nickpaci2782]

I changed mine because it was clicking (05 Expedition E.B.). I pulled the old one off to check before changing and had problems finding a spot where it would match the shaft to the bolt holes. Most of the time when I pushed the shaft in, it would have the case of the actuator shifted. When I installed the new one( a dorman actuator that was just slightly different enough that no parts changed to the original one) it did the same thing. I ended up having to open it up and re-clock the shaft on the next gear so it would all fit. I thought that was better than forcing it to align. It was actually pretty far off. It all works now and seems to open full each way. Thanks for the great videos.

[@sumatrican5990]

Freaking love this channel! Good stuff

[@juanitab2129]

Hey Ford Tech. I did this today and it worked like a champ! Now my 2 kiddos arent sweating in this 100 degree TX heat. Thnk you, was fairly easy and I am a woman :) They had the part for 49 at Oreilly up the street. Thnk again...

[@Mburgos3109]

Thank you for this video, its awesome, I had that clicking noise as well and with your video I purchased the item and did it my self, Thank you once again, but now do you have one on replacing a passenger mirror, the hole unit??

[@FordTechMakuloco]

+Michelle Burgos No I don't but they are real simple.

[@ciscopolo711]

Hey mine blow air nicely on my Expedition it's just not blowing cold air (A.C.) like up front. Up Front nice & cold 🥶 but the kids are sweating 😓in the back.. is that my problem too ?? Thnk you!!!

[@paullorenz6457]

Thanks, my exact problem. My 2006 Expedition Eddie Bauer edition took the YH-1743 with the cross shaped shaft.

[@markevans1674]

Makuloco - thanks for creating this video. I had the same issue with my 2003 Ford Expedition. Your clear instructions and video gave me the confidence needed to try this repair myself. I ordered the part from Amazon and installed it within 15 minutes with no issues. It now works great and I know I saved lots of $$$ if I had taken it to the Ford dealer. Thanks again!!

[@dadofthree11]

There mist be a difference in actuators for this vs a blend door. The one I got from the part store doesn’t work. It looks like the incoming power switches polarity and a normal actuator won’t work that way. There’s no dealer nearby so how do I make sure I have the right actuator?

[@katiefitter]

My husband and I love your videos. We've saved so much time and money on repairs because your videos are so thorough. After replacing our sway bar linkages and a worn out wheel hub, I realized I should check if you had a video about the rear air distributor click. I had already disconnected power to the actuator to get the sound to stop. I just figured the problem was much more involved than just replacing the actuator. I was totally wrong. Thank you!

[@knowwell4497]

Thank you very much. Very precise. In this video, this actuator is for the ceiling. Right? And in the first video that was for the floor?

[@jeffwatson151]

I have a 2005 navigator and I done a coolant fl;ush yesterday and ran the Motorcraft flush through my heater core with the front and rear heaters up full blast as soon as I finished the flush my ac was blowing cold now I have a hissing sound coming front that same rear passenger quarter panel HELP!

[@regwolfe1]

MIND BLOWS GOOD IN MY 02 FORD EXPEDITION.THE PROBLEM IS WHERE DO I ADD FREON FOR THE REAR A.C TO BLOW INSIDE OF TRUCK?

[@skywatcher856]

Hey there sr I have a 04 navigator that is stuck in defrost and side window mode but no front face air or heat and recerculation won't engaged either.believe it may be vacuum leak.patched some lines that broke off but can't be sure if there in right order with check valves .I didn't take a pic of the lines before putting back for i had to go to parts store.can u help with a pic of the lines and connections along the firewall and to intake line and by the battery.i would much appreciate it . thanks .

[@Jerryman1963]

Thanks you, again! Replaced mine on my 2004 Expedition. I have no clue how much I saved, but I'm sure it was more than I wanted to spend. Great video.

[@darjambro89]

I have a 99 ford expedition how you get to the front HVAC air distribution actuator clicking fix. help me plz

[@deruin78]

I have a 2009 expedition... Is it the same thing for it? The rear and the front passenger is only blowing cold air and I can hear the rear clicking

[@blaze1249]

What if your truck isn’t making the clicking sound and just don’t turn on...but the front works fine?

[@MrKermit02]

My Expedition is a 2006 you turn the AC on but nothings coming out in the on the third row seat not even the middle if she’s blowing air from the bottom is this the same thing

[@Sean-jy4fj]

I replaced both actuators but noticed the one that controls the roof\floor vents only works halfway and doesn't reset. I tried another new one and I get air through roof and floor, not one or the other. Is it possible I am receiving the wrong one? The door moves freely with no binding so not too sure whats going on.

[@kyle5965]

Subscribed. Thank you for saving me money

[@melindagarcia1149]

Can you tell me why I may have a leaking noise coming from that same location when I turn my A.C on?

[@martyacosta2335]

Great job! Concise and the video was great. Keep up the good work.

[@Shakemup614]

I know this is old, but do you happen to know where a second wire connector goes in the same area as actuator back there?

[@antonioalston422]

If u removed Actautor box will your vehicle have heat ??

[@cardozomanuel0027]

Mine makes that thumping noise but its only when I first started up not when I want to use the rear vents can it still be that

[@MrSnoopyMan]

My rear a/c motor isn't on at all. Any suggestions?

[@manuelcarmelo3282]

Thank you brother for that video. I have that problem. I need to do this

[@jessicavillanueva9645]

Any one know what to do my 2003 ford expedition rear only throw heat no cold

[@lisavellagatt303]

I can’t locate front lower acurator on 04 expedition

[@abdulhadialjanabi5911]

القطعه الذي تم تغييرها خاصه بتوزيع هواء المكيف من السقف.. في حال خرابها تسمع صوت من الجهة اليمنى للخلف لسيارة اكسبيدشين.. شكرا للكهربائي

[@zujqnr]

Thank you for sharing! We picked up an 03 Expedition today and the seller told us about the blend door issue, I knew it wouldn't be a problem to replace but your video made it easier after realizing which one handled temp and which one handled roof/floor blending. Thanks again!

[@twi11iams78]

Nice! I hope I can get a reply back soon on my questions. Glad to hear yours worked out.

[@manuviera9835]

Hi..make a video showing how to remove ford explorer 2002 suction &discharge assembly

[@MrSamolet76]

Hey I have F-150 2010 after I been on vocation for 2 weeks, I start my A/C and on the lowest cold air start doing same kind of noise but behind radio. Is it same think actuator too?

[@FordTechMakuloco]

I have multiple video on this just for your truck- kzbin.info/www/bejne/bJmwZYOKf52DhNU kzbin.info/www/bejne/pmbbp5-YnsarfJY

[@vuelarc]

FordTechMakuloco This expedition has A/C orifice tube, mine is 2003 I would like to know if it has an orifice tube or only has expansion valve. Or both. Thanks...Good Job

[@pifas0813]

hi,there good vids help at lot , my vent behind driver side and passenger don't work that actuactor will fix my problem?

[@FordTechMakuloco]

+daniel melendez This fixes the rear HVAC unit only yes.

[@jorgeespinosa8555]

Thank you. Great video. My problem with my expedition was solved. Thanks again

[@SoydelosFabian]

Hi! I have the clicking noise but on my 02 Ford Explorer Eddie Bauer . No idea on how to get in there. Mechanic said it's a/c open doors. Now I watch ur video and I'm doubting.

[@MrSamolet76]

Yeah I got it thank you very much. Its very helpful.

[@WarlockA123]

Can you link to the temp blend door video ?

[@MrHengDoItAll]

Hi I have 12 ford flex my air not come out at all at second seat and third seat, But my front air come out nice and strong . Do you know it have second air blower at the rear ? thank you

[@deanmurray4953]

thank you so much( so much insight)

[@ryanhardin5166]

I have the clicking sound in my 2003 navigator when I turn rear a/c blower on. I'm assuming this would also be the same fix?...fyi, absolutely love your videos!

[@iptechnologylabs5860]

Dude - You are awesome... I did both the front and rear blend doors NO PROBLEM due to your video! Just order the Distribution Actuator. Keep it up.!

[@marc620berry]

My 2003 expedition is making a clicking noise in the back and air is not blowing in the back. Can it be the actuator that's causing the problem?

[@IKeepItRah]

Will this part drain your battery?

[@amerigo88]

I used this video to remove, "rebuild" and reinstall the actuator on my 2003 Expedition XLT. Mine had the D-shaped shaft, so to avoid a parts mix-up, I just swapped out the smallest gear inside the actuator; half the teeth had been stripped. My smallest gear was nearly identical to what this video shows at 6:00 I got the replacement gear on Amazon for $20. Going strong 1 month later. Thanks FordTechMakuloco and BlendDoor.

[@annamartinez1087]

what about Ford Explorer 2006 is that will same problem? it has problem ac cold not working in 2nd/ 3rd row seats.. Please

[@wendyruggiere9088]

So great video, since I was in, I replaced both units. Clicking has stopped, door moved back and forth with the old lever. After market didn't fit, filed it down, got it in. Now to test, the blower works great, bit when moved from up above to floor, the door doesn't open and close, stays coming out of the ceiling. The door moved back and forth with ease, but now its not working. Any ideas??

[@barbiesawada245]

Thanks for the video ... My 2007 is needing one of the actuator replaced again and I dont know which one it is yet. I already had one replaced by the dealer years ago I just don't think it's worth $300.00 to have them replace it again ..

[@shonyahb.yisrael4600]

Is there a difference between mode actuator and a HVAC Temp Blend actuator?

[@alfredflores1278]

I changed the bottom one now time to change the top

[@rafaelgrefaldeo1789]

Thank you very much. Just changed and fixed my ‘04 Expedition. 👍👍👍

[@j.daniels.974]

Hey, awesome videos. You help me keep my cars repaired and rolling. Is there anyway to email you? I have a question about a 2001 town car. I know you would be the guy to know what to do! Or I can post here, if you prefer. Thanks in advance - Jennifer.

[@ryancorby5558]

Thought I was on the right track For my 03 explorer but now getting confused with various part numbers. Mine is clicking when AC is turned all the way cold. What's the part I need for explorer AC? Thx man, your the best!

[@RedskyGroup]

good job man thanks !!!

[@ficient1]

Thank you for this video! I have a question about the a slightly different problem that I can't seem to find an answer to on KZbin and am hoping you might be able to help. My 2006 Expedition with Manual A/C controls has defaulted to the Defrost setting and only blows out of those vents no matter what position I put it in. Some vids show the vacuum actuators behind the glove box but behind mine is a huge black box that is bolted shut and not sure how to begin looking for the problem. Thanks in advance for any assistance you can provide! Your channel ROCKS! C.

[@A619D]

Is this a problem on the Ford Excursions too? I think ive heard clicking before but not all the time

[@taylorbukin8816]

Thank you so much. Step by step video instructions made this look easy and it was. Saved appx. $124.00 the dealership wanted to diagnose the possible problem. Thanks again

[@Uvoted4this]

thank you, thank You, Thank You

[@BETTY08ST]

Thank you for this video. I was able to get the new one and install it but still clicking.

[@princeinflorida214]

Maybe it is the other actuator below it where you have to remove the whole panel to replace it. Try unplugging that one to see if the noise continues.

[@ساميالحربي-د4غ]

please l have town car 98 and ac distribution come from floor and front and from above dash . do you know how to repair this problem ?

[@drphibesrises]

Just bought a 2004 Ford Expedition. Found your channel. Thanks for the videos. I'm sure I will be referencing your channel as I need to repair things. This was one of my issues. Great tips.

[@andrewgregory8856]

Thanks for helping me out your videos are great. Both of my 2 units were bad and the little gear was sripped. I put both in my expedition. And it’s know amazing. Thanks for your knowledge.

[@ambroom]

Hello! I have recently purchased an 04 Expedition and I am having a couple of HVAC problems. The first is that the A/C and Heat in the seats does not appear to work. I am confused as to which fuse would cause this or if it would be another problem. My other problem is that the rear blower does not work at all. It worked when for a short amount of time and then would only occasionally work and now it does not work at all. It does not matter if it is set to the roof vents or the lower vents. I have tried it on both heat and cool and on all fan speeds and there is still nothing. I have noticed however that there is that "A/C sound" I don't know how else to describe it as I am not very familiar with HVAC or auto repairs but that is like the hissing sound that any air conditioner makes. I would greatly appreciate any help you could give me. Thank you in advance!

[@knowwell4497]

FYI, same exact with 2004 Lincoln Navigator.

[@alexjanierosa4338]

Great video. I have a 2007 Ford Expedition and as demonstrated in your video it was a very easy job. I replaced both actuators both were the same type/model actuator YH-1743 with cross output shaft. First time doing this and took me about a little over an hour to complete the job.

[@thor294]

Thanks for the video. I am actually going to the junkyard and going to pull some gears from the older expeditions. I heard they were the same sizes (2nd gens are rare in NJ/PA junkyards). Nice channel! We know Fords always need fixing ;)

[@bfrederick1]

Thanks for tHe video! The guy I bought my 2005 Eddie Bauer said the sound was the AC unit needed a spring. I learned it was more than a spring and what I need to get and how to fix it. Awesome job! Thanks!

[@cleenlivin]

Followed your how to step by step and was able to fix the rear ac blend door on a 2011 Expedition. Couldn’t get to a Ford dealer but was able pick up the part at Napa. Thanks.

[@adrianjones2540]

I have a 03 Lincoln Aviator will this work just the same?

[@sergiovargas4683]

Hi, there. I have a 06 Ford Explorer with the rear ac stuck on floor.... Is the actuator the problem ?

[@JamesWealthy]

Thanks brother for the video. I fixed our truck today.

[@mikelawhon4335]

Thanks to your video I changed the blend door, and the hot to cold modules

[@everything_cj806]

Very good tutorial. You do a great job explaining everything and showing everything. I subscribed. 👍

[@robbymann5839]

❤

[@patrickcoyne2366]

hey this is great ! I made this repair with the help of your awesomely explained directions. thanks so much. .. oh by the way im off to your next video as I have to replace the front door blend actuator .. thanks again

[@middleclasswealtht.v.180]

Excellent video...thankyou I'm a lady that likes to save money and try to do repairs myself and this was spot on!!

[@luiscordova9337]

I have a 97 expedition when I turn on the ac just blow cold air on the front but hot on the rear any suggestions??

[@BlueLighter26]

Problem solved, rear air service is working now. Thanks so much brother!!

[@pamdavid7]

If you ordered the wrong one could you just replace the shaft if its not damaged and everything else is the same?

[@damiandrews1724]

Do u know the part number for 2010 expedition is it the same

[@rexmula5871]

Would this help if the rear A/C doesn't get hot. It just continue to blow ice cold air when I switch it over.

[@bigredtruck105]

i have a 2008 Expedition and the rear glass and mirrors are not working do you have a video on that.

[@llimypalomino8317]

My brother I save a lot money with you videos thanks for everything God bless you

[@sfmoffett100]

Great vid! Do you know where this unit is on a 2003 Ford Excursion?