2020 KTM/Husqvarna TPI Fuel Tank Connector Issue

[@DirtBikingwithDonnie]

That’s a very vulnerable place for a plastic fitting. If I get a new bike I’ll change that before the first ride. Thanks for another great video!

[@droppindeuces6981]

I have been looking at buying a newer bike (leaning towards BETA). This is exactly the sort of thing one likes to know about! Thanks for the post.

[@krp6147]

And that's why we love watching your videos 👍👌

[@Bimmere]

I have both a 2019 and a 2020 tpi, and I never even noticed this was plastic on the 2020... good to know!! Ty

[@carlosdias1940]

Great to Know and thank you again for the knowledge. Best wishes for 2020!

[@Michael_Douglas007]

What can I do if the bolt that holds the 90 degree fuel line connect won’t back out? Idk if it was overtightened? What can I do???

[@levz.adventures9365]

Thanks for this info. I’m going to look into getting these parts here in Australia. Cheers 👍🏼

[@Jimo368]

Time for a recall KTM.

[@irnieracing]

Thanks for what you do

[@mikes7745]

Just a heads up, Rocky Mountain ATV is shipping the crappy nylon connector in Part # 79007090144.

[@MrBjorntsc]

Too late I ordered one

[@FGTrunser]

Gracias por tu video. He ahorrado tiempo y dinero. Muchas gracias

[@mototrailz]

Happy new year Mark 🎉!

[@andrewandrew8992]

Very helpful video once again! Thanks!!

[@mikeskidmore6754]

One thing to consider is that Plastic failure could lead to a fire.. Considering that aluminum is the way to go.. Plastic would shift a bit too when it's cold .. The fitting is very close to the engine so I am thinking it does not get that cold after 15 minutes.. Are they made in China now ?

[@myszapm]

the newer the motorcycle, the worse it is made half of the parts need to be replaced after purchase for what purpose does the manufacturer exchange good aluminum for plastic

[@mt1885]

GREAT video --- top notch! 👍👍👍

[@stu5494]

I have a 2019 exc 300 TPI here in Australia (with the alloy outlet). About 12mths ago I had a very similar experience where the fuel hose connector where the inline fuel filter goes (obscurely call the ' CLUTCH CPC BLACK 05' in KTM parts diag) broke off the plastic nipple. The result was, somewhat predictably, the same as in no more riding for me for the day. At this point the bike was almost new had less that 15hours on it and it was not cold at all being the end of an australian summer. I have no explanation as why this happened, though we were pushing through some scrub but nothing particularly dense but it was really annoying. I wonder if there is some inherent weakness around here? Like you, I now have about 140 various sized ear clamps and newly acquired ear clamp tool (that i suspect, ill never need again). Anyways, for what its worth.

[@TokyoOffroad]

Stu54 - I’ve heard of a few other people had the stock plastic disconnect fail. Metal quick disconnects are available and worth fitting IMO. I’ll make another video covering this once I’ve sourced metal connectors

[@TokyoOffroad]

BTW 15.7mm strapless ear clamps can be purchased individually from KTM dealers. I put the KTM part number in the video description

[@stu5494]

@@TokyoOffroad Thanks Mark, I did buy one of the KTM ear clamps along with the new KTM connector (about A$100! for both), but it did highlight for me that there are quite a number of those style of clamps on the bike, and I had neither the clamps or the right tool for closing them, (and neither did any of my numerous KTM riding buddies) and I really like to have the right tool in my hand when I need it, if you know what I mean. A metal quick connect may well be worth looking into, thanks for both this tip and your videos in general, love the mix of maintenance, reviews and ride days, thanks again.

[@mixalis6168]

KTM cutting cost, and charging more as per usual... Hoping they dont ruin Gas Gas range!!

[@Lib-enduromedia]

count on it, buy a real GG while you stille can ;-)

[@gnarlybadger690]

Great tip saw a video just the other day of a Tpi on fire don't know if this was an issue that contributed to the fire but very handy to know

[@mobbniggazz]

15.7mm stepless ear clamp - is it the same as a fuel filter inside the tank has?

[@cuongvuthe9735]

Is Ktm 500 Exc 2013 also using same plastic connector? Thank you.

[@Redmountainsenduro]

Another great tip! Keep it up.

[@1MarkBevans]

Thanks !! Good info 👍🏻

[@paulsladinski1236]

My 2020 300xc tpi I replaced plastic fuel tape w aluminum aftermarket ( slavens) about a year ago...from day one it leaked from top o ring where it meets tanks ...tighten it down even more problem solved...or so I thought...ff a yr later started bike yesterday to ride ..was dumping fuel same spot !! Finally got it stopped but it seems super sketchy...I had to tighten it supertight...like the slightest bump from dropping bike is going to start leaking again!! Figured I'd start by replacing the 2 oem O rings....looked at all oem parts and I can't find anything ....no fuel tap...no o rings! Any suggestions where to order.? Or any thoughts on this leak ?? My nearest ktm dealership is hr drive one way so online is usually easier for me ...thanks

[@milosbgd]

Its really disappointing decision from KTM to make swap from Alu to plastic material. This aluminum part is on ktm for 10 years or so and they change it now for worst :( .

[@mobgma]

great catch

[@MATIXX21]

👍 grate video👍

[@codenamenoob4973]

Dying to have a go on one of these TPIs although they do seem to be having the odd strange issue here and there, Definitely not enough to put me off though

[@robsonenduro3316]

ktm goes cheaper and cheaper every year...

[@michaelcasella4774]

If you watch WESS Taddy broke this twice! First thing a saw when I picked up my 2020 was this giant plastic life line that can easily break on me 😥

[@daveyjennyville]

do not see this kit in the webshop

[@TokyoOffroad]

Sorry but I don’t sell them…

[@matthewbolt4589]

CONTACT THE MANUFACTURER ASAP!

[@shanefoote4808]

All about saving $$$$, not 7 grams... sad..

[@gophop]

That aluminum piece is machined. It's probably 4 times the cost of the molded plastic piece. I don't think it's about weight savings.

[@wildone2163]

7 grams! KTM people are re nuts really... not buying new ktm anymore.

[@artisgrietens5535]

👍

[@philipsmith6152]

Thanks for the video and product offers , the stock setup by KTM/Husky is a lazy, poorly though out design.

[@noControl556]

Cheap ass KTM making bikes cheaper in the guise of making them lighter. I'm surprised they don't sell the metal one as a KTM Power Part in orange

[@kobybenyakar4714]

Same deal with 2020 4 stroke?

[@TokyoOffroad]

Yes, the 2020 4-strokes also use a plastic connection. The part number is not the same as the TPI though so I don't know if they can break as easily.

[@bigals.ktms.9937]

i never would of seen that, but must be a cost thing i would think.

[@Wolfdog370]

Bloody typical Low quality KTM/Huskys parts .. it's a 2020 model and already this is happening .. thank goodness I ditched the orange colored lemons after countless glitches that should not be happening on late model bikes .. KTM should hang there head in shame with there never ending series of glitches that raise there head on every model it seems .. its a real shame cos they could be a true premium brand if the parts quality was top notch through out the entire bike .. it feels like the bike is designed in Europe .. made in china

[@Sam.Eliæson]

Brliliant!

[@Sustrii]

cfmoto *coff coff* KTM ftw!