60 HP Makino Cuts 150 Pound Titanium Aero Part With Kennametal 65 Insert Beast Cutter

Absolute Beast Mode CNC Machining with the MONSTER Kennametal HARVI Ultra 8X on a Horizontal CNC Mill. Mastercam programming showcase included as well...
Learn to draw the TITAN 1M in Mastercam here: bit.ly/TITANBB1M
CNC Machining is what we do. We are Experts and on this channel we are bringing our knowledge and experience to YOU. Want more? Learn CAD, CAM & CNC Machining through our FREE TITANS of CNC: Academy.
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#CNC #Machining #Machinist
MB017E7JAFBH4VC

[@kerryh8er04]

I can feel the machine vibrating in my house.

[@user-wg1jw8rk3i]

I can feel the vibrating so too in S.Korea.

[@jengm4467]

I feel nothing, yet

[@charlesmcdowell3984]

It doesn't vibrate.

[@abdurrahmanyalman3004]

😂😂😂😂😂

[@morningstarx5340]

If that feeling seems to be coming from your wife's sock drawer then that isn't the CNC buddy. Just sayin

[@Evan_Bell]

I'm not a machinist, but I did a few months worth of milling and turning in college, and probably a week of 3 axis CNC, but that carbide insert drill bit is most insane tools I've ever seen.

[@vaderdudenator1]

“CNC Jock” is not a phrase I ever imagined needing before today

[@TheIowaXperience]

Yeah, I saw him and immediately stopped the video, went to the comments sections, and now I'm leaving.

[@thesuperjezz2740]

All I hear is "yo yo yo yo wots up yo yo".

[@bogdan_n]

I don't know why, but when i see this GUY, all i can imagine is one of those lightweight boxers being all tough and scary. I wonder if he has ever seen a 12000t (twelve THOUSAND) press, or knows how a 50t steam turbine shaft is forged and machined.

[@SupaDavio]

yes, neither did I...how about "materrull"?

[@mitahenare8901]

@@bogdan_n oh stfu

[@kurtbilinski1723]

This guy could also sell gym memberships, AR-15s, energy drinks, bug-out supplies, and trucks, hah.

[@eldralziharvadraak4918]

He have to move that piece of titanium to and from there

[@35RSkyline]

This guy could throw a truck.

[@tegan71969]

And snow to eskimos!

[@joeprimal2044]

And yet he's probably smarter than our doctors.

[@S0ulinth3machin3]

@@joeprimal2044 sounds like you've got a strong case of Dunning Kruger syndrome.

[@SFTUBEBENDING]

In a couple weeks time, we got to watch Titan unwrap a new machine. He got it installed. Received an exotic material titanium. Unwrap new precision workholding. Design and program a complex part. Put it all together and share it with a manufacturing community. Priceless.

[@octogunsalata]

Titanium is a really weird stuff. When working with it, you'd think it's like ten times as strong as steel. But it isn't. It has about the same strength as a modern alloy steel actually. The main difference is that it's about 30-40% lighter. And that it really doesn't like being worked on. Think of Grade 5 Titanium as stainless steel times three, in terms of being difficult to work with. Don't even think about using HSS tools for that stuff. A few years ago, I needed a custom replacement part. A bolt, made out of a strong alloy steel, about three inches long, with a diameter of 7.96 mm, and with internal threads at both ends, about 8 mm deep. I made a technical drawing (I'm an Industrial Mechanic) and had send it to about ten metal working companies, asking them for an indiviual quote. All of them were willing to do the job. I had picked the lowest price and made the order. About a year ago, I had the idea to replace the bolt with one made from Grade 5 Titanium. I've sent the same drawing to about ten metal working companies again (I've ensured that they work with Titanium beforehand), and *all* of them had refused the job. I've mentioned that I'm aware that it will be expensive, but still, all of them stated that they can't do this job economically. Then I've decided to do it myself. I don't have a lathe, but the bolt needs to have a diameter of 7.96 mm. And you can get 8 mm round bars of Grade 5 Titanium. It's only four hundredths of the diameter, what means that I only have to remove two hundredths from the surface of the bolt. Two hundredths of a millimeter isn't much, so I thought I just could grind it off with sandpaper. The bolt only needs to fit. It doesn't matter if the diameter is a few hundredths thinner at some points. So I've clamped the bolt into my drill, took some sandpaper in my hand and wrapped my hand around the bar, moving it slowly up and down while applying some pressure to the sandpaper. Inbetween, I've measured the diameter with a micrometer. So far the theory. I was totally aware that it will take some time, since grinding removes only very little material. But I thought of something like 20 minutes maybe. I've already done something similiar with steel. You wouldn't believe how long it took with this stuff. The bar got hot from the friction fast. Extremely fast actually. I had to dip the bar in cold water *every ten seconds* , to not burn my hand while pressing the sandpaper to it. It took about *four* hours to grind that 0.02 mm off, not kidding. My fingers were hurting already, from pressing the sandpaper against the bar. But eventually, the bolt was fitting perfectly. Then I needed to make the internal threads at both ends. Didn't need a lathe for them aswell. They didn't need to be very precise or exactly centered, since they're only meant to hold two screws with washers to keep the bolt in position. So I could easily do them by hand. But the toughness of this material is ridiculous. I totally should have cancelled the project at this point. But I hate it to have spent a lot of time on something and then giving up. I rather add ten times the amount of work to it to get it done, than having wasted the time and energy for nothing. Drilling was a big PITA. The heat development of that stuff is ridiculous. If you only have oil as a cooling agent, you'll ruin a drill for every mm of depth. Have switched to hard metal drills and still ruined two of them. The tip of the drill starts to glow basically as soon as it cuts the first chip, despite being covered in oil. The oil starts to smoke immediately, as soon as the drill starts to cut. Without a proper cooling system or special techniques like high speed cutting, you basically can't do anything with Grade 5 Titanium. When hand-drilling it, you have to make short chips and cool it down after *every single chip* . After two hours, I was finally done. For just two small holes, only about 10 mm deep. That's crazy. You can probably already imagine how the thread cutting was going then. After about four to five hours, I was almost finished, but then I broke the thread cutter while making the second thread. If this happens, your piece is ruined. You can't get the remains of the cutter out of the hole without special equipment. Since I wanted to finish the project at that weekend and I had enough material left to make a second bolt, I started from scratch. (repeating the four hours of grinding and two hours of drilling...) This time, I did the thread cutting ridiculously slow. I had to put as much force on the cutter that it was visibly twisted before it started to finally move through that stuff at all. I've even increased the core hole diameter for the M5 thread by a tenth of a millimeter to reduce the burden on the thread cutter, but it didn't help notably. It didn't feel like cutting at all, but more like pressing the thread into the material. I could progress only a few tenths of a millimeter each time, before having to twist the tool back and cool the whole thing down, and despite all the lubrication, the cutting produced gnashing and cracking sounds like an old pirate ship. The cutter was sharp and new, but it only started to move forward when I was almost at the breaking point of the tool. It took me about three hours per thread and I was sweating more from hour to hour, because of the fear that the tool would break again after all the work. After it was done, I swore to myself to never work with Grade 5 Titanium by hand again. TL;DR: Titanium is a really weird stuff.

[@SatorMoon]

Man you need to put that in an episode of itself! that comment is a podcast lol

[@octogunsalata]

@michel777ificationThen I rather had kept the steel bolt...

[@JF32304]

I knew you were going to be starting over once you got into thread cutting.

[@anarchocommunist3888]

tl;dr my mans

[@weeardguy]

This almost sounds like the weight in one of my scale trains was made of titanium... Tried to saw it, took ages and quite basically only just a lot of sweat without not really getting anywhere. Than tried to drill through it... 2 cobalt-tipped drills (and several normal HSS beforehand) later I still was not through the block of metal and I gave up...

[@thetomster7625]

here is a guy that is absolutely fascinated by his job... never thought I run into a muscled-up CNC-Geek - I love it xD stay like that.

[@dondahl2056]

The guy learned machine work after getting out of prison in Hawaii

[@thetomster7625]

@@dondahl2056 What is a guy going to prison for in Hawaii? disrespecting the guy who sang 'somewhere over the rainbow'? :P

[@dondahl2056]

@@thetomster7625 He was on his way to being a professional boxer and got into a fight with some idiot, beat his ass pretty bad.

[@gooblio]

I spent over 20 years in a CNC machine shop. Started as an operator out of high school and went to college while I was working. I was a foreman within a year. Later went into a CNC machine shop that did aerospace and went from a CNC Lathe operator to shop Supervisor in a year. You need to be in good physical shape as well as the brains for it. Some people got it and others don't, but make good operators and setters. Which is okay a good operator makes good money too.

[@cnccarving]

yes, you have to be an enthusiast to learn this trade schools only giving a start point, from where the learning curve is up to you hard work everyday, and critical with each job, thinking on what can be improved

[@doyerknives9162]

I wouldn't be smart enough to clean the toilets around that shop.

[@DyeTheMoon]

Manufacturer: So uhmm...how many carbite inserts do you guys need? TITANS: Yes.

[@usmang.a7770]

This guy has more technical words to throw around than a doctor

[@kennethhowell5291]

A professional machinist. Nothing in the world like a professional. Their artistry makes the world a better place.

[@lllukiosas59]

As a mechanical engineer this channel is one my favorites. Great job! I like the details

[@kantaber85]

Congrats engineer. What have you invented?

[@bandit911]

Awesome 👌🏼 that titanium is absolutely gorgeous, what an awesome machine to work with, good job man

[@zaz4667]

That cutter looked good after all that cutting! That was impressive!

[@robbiegarscadden2311]

Wow! glad this came up on my list... I used to sell Kennametal carbide cutting tools in New Zealand back in the 1980s... Takes me back. Love watching steel/metal be shaped.... takes me back to the good old days of when I did a trade worth something.

[@mrschnider6521]

do these guys have these big machines in thier garage? how would someone with a bit less space get into this hobby?

[@petergwatts9037]

I love your passion for your work, obviously the level of work commands it. Nice!

[@jaws2858]

I’m watching this like I’m gonna do it in my garage one day. Wow.

[@kurtv6281]

Titan and his crew have a positive attitude and they take great pleasure in producing precision parts made in America. Manufacturing in America needs people that bring excitement into a trade that has had too many long faces. I like the vibe. Kurt Veith

[@bass305-HCCA]

I have no idea what I'm looking at, but I know its freakin' awesome. Lots of respect for what you guys do.

[@chadnewville6980]

I just learned of you and your channel from a friend of mine, as I'm looking into becoming a machinist myself. And what I've seen so far from your video's...MIND BLOWN!!! No joke what you can do is nothing short of Awesome! Thank you for sharing, I seen your "tell all" video and kudos to you for sharing! The universe takes care of those who are truly great full!

[@stevezickefoose8563]

The rumble of that tool makin chips is pure music to my ears!!

[@jiritichy6855]

It may be...but did you talk to spindle and machine way bearings? (the machine has roller bearing/linear guides ways all around). In my opinion HSM could do significantly better with much less wear out on the machine....

[@willywgb]

I can't get over how small the work holding jaws are compared to the giant size stock. They certainly do a great job of holding it. Cheers Willy

[@gewai22]

Titan videos help me think big and come out of my Manual Lathe workshop.

[@PaddyQuiggin]

I was watching this with subtitles and it said "we're gonna go in with the Harvi Ultra Hate Axe" and genuinely I love the idea of a product called that

[@danielzunigagutierrez6300]

5 year schooling and 19 years experience as a conventional machinist and that's only enough to understand what this guy is taking about.

[@yanncharpentier963]

u serious ?

[@saturnmedia1]

Seriously? I’m 20 and I understood everything.

[@pneumans]

Sounds like you wasted 19 years of your life then. I work with career apprentices like you

[@angieolli5022]

I am 4 years in as a technician and machinist, brother, you stink. That guys content is meant for beginners

[@RB26PWR2]

I LIKE THAT PALLET! IM AT WORK STANDING NEXT TO MY TWO MAKINO A61NX'S RIGHT NOW.

[@jirizhanel795]

I can watch this all day.

[@tattoochef]

Props to you, I worked on a cnc machine for a year and a half and hated it. I'm definitely in awe of the people that do this for a living.

[@altrover9930]

Why you hated it?

[@stephenfernandes2600]

Sir thank you for adding parameters in metric 👌🏻

[@valuedhumanoid6574]

Because of our world wide market, my plant switched over to 100% metric last year. At first there was a lot of grumbling (especially from the older folks) and a few wrecks due to mistaking .1 mm with .1 inches (big difference there) but once we worked out the bugs and became used to it, I love it. The trick is to accept the measurements for what they are, not convert them to inch. A millimeter is...a millimeter. Not .040". Once you begin to THINK in metric, it makes so much more sense and you understand why it's the world standard. I even switched my car from MPH to KPH. Totally immerse myself in it.

[@samuelbarth8934]

@MichaelKingsfordGray and you know that he is lying just because you saw his name? GG

[@captainchaos6812]

Yeah I’m not even sure who’s not doing metric nowadays

[@iqbalmuhammad2920]

Always remember 1 inch is 25.4 mm or 2.54 cm

[@well_as_an_expert_id_say]

@MichaelKingsfordGray Michael quit being lame

[@moshe778950101]

His voice is amazing. Man I like his voice.

[@davenicholson3491]

BOOM !!! That cutter fully rocks!!!

[@35RSkyline]

I run a makino A92 at work. Love it. They are great machines

[@33cut83]

good vid, put that beast through its paces

[@AA-wo4bk]

The cutting tool with multi inserts is a real monster.

[@TD-us6ul]

I would like to see those tooling cuts on 718 Inconel. Titanium too easy

[@gypsyjr1371]

This is awesome! I bored stainless steel barrels on a manual engine lathe back in the late 80s, but this is lightyears beyond that.

[@kenny240]

As someone who works for a CNC OEM, it’s refreshing to see someone machining on something other than a Haas on KZbin. Makino makes a beast of a HMC.

[@davidmillis4247]

And material other than aluminum!

[@forrestwhittington5227]

I love when Nerds reach level Cool. This guy is a CNC Super Sayian. Great job.

[@robertr9138]

Nice to see you’re using good software that doesn’t cloud your intellectual property

[@ganesan.mproductionmechani8396]

I am ganesan.m B.E-Mech Engg ... CNC operator and programmer training completed and eight months CNC operator work experience completed in CNC industry....I like very much awasome CNC machine working experience

[@pombaer]

hello titan i love the exciting way you report about our work it makes me really happy to watch you thanks for that

[@peregrinussolutionsllc6010]

Thanks for sharing your knowledge with this informative video! Also, GOOD Lord! That thing is a unit!!! :-D

[@KeithAlumbaugh]

We used to run stack mills like that machining inconel. That's a lot of inserts to change.

[@goldenmath4091]

Very cool Titan, loving this machine already.

[@bdude92]

Awesome video as always. Can't wait to see the end result!

[@oscarjgarcia7985]

Technical stuff like this encouraged me to follow an applied mathematics degree and leave machining behind. Best choice ever. Why be the grunt when you can be the creator of this machines. Mad respect for this guy, he knows his shit.

[@angieolli5022]

Grunt? Brother... Disrespectful.

[@denniss6317]

Hey Titan, is there a Plan for a mm Version of your Academy Workpieces? :D And nice videos! :D

[@metalsage5135]

I can't even fathom the rigidity of that machine and setup. That is such an insane stepover and chip load for full depth in titanium.

[@QuadDoc]

That was an amazingly beautiful procedure, in which a beautiful and technical part was created, while using beautiful equipment! 😉 😲Wow!! Great work fellas! Thank you for sharing your technique, skill and experience with my students, all of us here on KZbin and in effect, the whole World!! We know that you don’t have to share your process with us and I want you to know how appreciative I am and how amazed we are! I work in Career and Technical Education (CTE) where we teach Precision Machining as one of our many programs. We as educators have all agreed (and have unfortunately recognized) that it seems as if many Precision Machinists and CNC operators keep their experiences, lessons, discoveries, skill-set and wisdom to themselves for fear of losing their job. By keeping to themselves and never sharing, they are hurting themselves and slowing the progress in our industry. What they don’t realize is that more and more industries are in DIRE need of trained, skilled and certified CNC Machinists! As of January 2023 Precision Machinists/CNC Machinists are internationally in demand more than ever before! Check out this news article about the HUGE lack of CNC Machinists and educating High Schoolers to begin their path of filling those GREAT JOBS: wbur.fm/3w4tSAU Imagine if Bill Gates and Steve Jobs kept to themselves and never showed the world what they created in their garages. Imagine also, if Nikola Tesla and Thomas Edison were tight lipped, so much so that their discoveries died with them! We would definitely be a lot further behind, that’s for sure, as the world waited for someone else with similar experiences and skill-set made the same discoveries but actually shared them with the world this time. Thank you for setting a great example and for sharing your expertise!! Keep up the great work! 💪🏼👊🏼👍🏼

[@rock3tcatU233]

The Borg called, they want their HMC back.

[@investingnick]

Titan you are a titan there is nothing else to say. You made me realize what I'm worth and I made a business out of it at 22. BOOM!!!!

[@TheRealMasshole]

I like how clean the machine is.

[@gingerbeardactual1249]

Beach analogy was on point. Thanks big dog.

[@killbobob]

love watching your videos I learn so much I have been working in machining for just over 4 years and mostly done lathe work so i love to watch some mill work! love to see your shop one day

[@ayawoke9906]

Smart guys like this get abducted by Aliens and become Mother ship mechanics.

[@alfredthompson3022]

I Love Your videos .Use to watch and Record Your show every week and i really enjoy it -Thank -You for sharing !

[@abdollahsheikhy]

Ohh man this tool is actually a Beast😳unbelievable. Kudos to you

[@mxj247]

I Love you guys! I started off in 1972 on block by block paper tape. A rapid move was at 200 IPM! LOL!! GET THE STOCK OFF A JOB!!

[@myview1875]

mxj247. Back in the day early 90's I worked on a Dean Smith and Grace CNC lathe with ticker tape programs. That was one powerful machine.

[@samuelyoung2671]

The way he says cut sum chips at 4:43 gets me 😂

[@nelsonsteel9575]

A

[@amiram6800]

Awesome...loved that enthusiasm...keep ir going man. I am learning a lot from your videos after recently graduated.

[@hakont.4960]

That's one mighty cutter.

[@CNCLearningAndEngineeringTech]

One of the greatest Machine Manufacturer ' Makino'

[@aaronjay4896]

The best

[@jbstepchild]

No way it is a great machine but mazak is in my opinion better

[@xloltimex38]

@@jbstepchild sry but if you want the best machines you should go with a german manufacturer. The manufacturer KERN has extremly precise machines like the KERN Micro HD.

[@emanuel0805]

xLoltimex Check the iQ300 or even the V33i specs form MAKINO. I can warranty this machines can beat the KERN machines, and even better: Makino have better Local support in North America.

[@MOREENGINEERING]

@Mike Frings my vote goes to Okuma, Yasda and Makino. Ultra reliable, extremely accurate and exceptionally well designed.

[@iamthepeterman54]

Love following this Ti part! Can’t wait for the next video! So much low RPM torque...!

[@L601L601]

I'm following the Titan of CNC academy. Technological possibilities are high, but they should be used well. They do good work.

[@usamahibrahim2201]

The idea of operating horizontal CNC milling machines is something I would like to try one day

[@michele4864]

I can't wait, BOOM!!

[@Fuentessergio2]

I love the videos I remember watching all theses videos in highschool finding everything you do to be the most amazing thing in the world. Now I work in a big time machine shop and run all sorts of makinos all day long. This is the kind of stuff I do all day long and absolutely love it. P.S. I run Makino T2s or a T4

[@pauloyoshizaki2103]

Uote

[@agomez5278]

Can't wait for the multi axis milling vid. Thanks Titan.

[@savvysymbiont]

Very cool CAD to Chips explanation here...

[@tehfrannjo]

thanks for also including metric units!

[@McMan1ac]

Man this guy is really going to get me HYPED for some MACHINING shit when that’s got literally nothing to do with my actual work or life or whatever

[@danielcyr6489]

ya i do mass production i loved my job now im a slave doing a part every 30 seconds,

[@danielcyr6489]

now i hate my job

[@ja6995]

Machining makes getting up for work easy

[@cnccarving]

watched many of your videos then found all very effective workflow on all jobs this is the first i got the feeling, i would rough it first on lathe lathe itself can remove more than mill its a very vague staement but in practical life is proven.. thank you much for your time making these videos

[@Juiceboxer0]

lmao that ominous music when the probes coming in

[@jordydrop]

so good

[@wecanallski]

Absolutely brilliant Titan. How did you learn on Fusion 360 and other CAD/CAM so well? We just got Felder H350 woodworking center and I really need to step up my game in design and machining as we have so much capabilities but the stock cad/cam is pretty basic. Thanks mate :)

[@olehoiii]

Start using it. Drawing parts like the one in the video is pretty basic too, so it won't take you long to learn :)

[@dyermker250]

Fascinating. Titan is a genius communicator.

[@hamzam.9815]

Yes, I definitely needed to know this KZbin.

[@Tito112309]

Love your videos titan ! Can u make turning videos too for us lathe guys

[@TITANSofCNC]

Crazy ones coming

[@randum200]

Absolute Insane Top Shelf Machining here folks.

[@titomilano3944]

Grazie mille per il video, CNC una cosa fantastica 🔝

[@skiinggator]

Love those Makino horizontals. Rigid beasts.

[@williammorales3871]

Wow that was amazing. 🙏👍✌️🌈❤️🌅

[@WyattUTFT]

Everything about this video seems so weirdly intense lol

[@mannyfernandez6860]

You guys may be the happiest workers on Earth.

[@eliascastillo1641]

It’s therapeutic to see all that roughing going on

[@Jonas.N]

Holy shit, that’s a „Schunk“ machine? I can literally see their factory when I look out of my window 😮

[@Markehreyn]

I have no idea what he’s talking about haha just nodding my head 😅

[@raymondo162]

me too ha ha

[@dyermker250]

Titan is the "Rodin" of metal.

[@Matpit88]

Ahh this brings back those memory i have before.... Ex student of machinist

[@skrapykokokenzo]

How many percent of the spindle load?

[@nocturnalspecialties642]

I'm interested also!

[@MrTNBassmaster]

33-45 %

[@andrewbeaton3302]

Woooooo!!! This fires me up!! Love that titanium! You can hear every single pony in that 65hp machine! Does your coolant drowning process act as a ”noble gas like argon etc.” to avoid titanium issues? Love to see some magnesium on here too!!!

[@robertgardner7470]

If magnesium, the speed & feed could triple & would probably only use 2% of the of the Lathe's 65hp mtr rating

[@arg8763]

Videos like this are why I subscribed. I watch them all in support, but nice long videos like this are awesome.

[@MushroomStampGalactica]

That’s awesome. I prefer watching his videos unsupported myself but to each his own.

[@kevincrosby1857]

Thanks for sharing. Excited for the next video

When did Biff Tannen start working at the machine shop.

[@helicopterjohns]

I notice you are using Mastercam and just received your notice about partnering with Mastercam. Are you going to still post videos utilizing Fusion 360 by Autodesk and support this product or are you going to discontinue your partnership with Autodesk and move exclusively to Mastercam. Thanks in advance for any clarification on this matter. John

[@HardcoreMusik]

And a question: is Mastercam better for this part?

[@urgamecshk]

He's doing both

[@danielramirezcruz.2209]

Great video professor I love it thanks... great cnc machine...

[@OnionKnight541]

i really appreciate your passion

[@H311F0X]

If Paul from OCC had an educated brother. This guy would be him.

[@sarcigon]

lol

[@user-tb8ur2oe9g]

Hello from Russia. It's an amazing job. I watch your videos regularly. Have you thought about releasing a video with Russian-language voiceover? I don't always understand technical terms

[@matthewgreen7573]

That tool's a weapon!!

[@rogerrabbit2913]

Holy ****! Good god that is a monster bit!