1,000 Amp Stick Welding with Weld.com

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Abom79

Abom79

Күн бұрын

Пікірлер: 2 700
@Welddotcom
@Welddotcom 4 жыл бұрын
It was a pleasure working with you again Adam! You're welcome back to the shop anytime you're in the area.
@leghumper83
@leghumper83 4 жыл бұрын
Whoa...somehow I'd forgotten a 1316 was the ground side version of a 6092. Semper Fi. 6092 1999-2004
@jimjones4345
@jimjones4345 4 жыл бұрын
What was the name of that super good grinding wheel? I need that in my life!
@franciscolinares5557
@franciscolinares5557 4 жыл бұрын
Y’all need to hit up that 10% nital etch so you can see the welds better
@jasonbecker3362
@jasonbecker3362 4 жыл бұрын
leghumper83 Semper Fi. 1316 2001-2005 🤘🔥
@jasonbecker3362
@jasonbecker3362 4 жыл бұрын
Jim Jones it’s called a Victograin from Pferd abrasives. They are by far the best I’ve ever used.
@megadestroyer454
@megadestroyer454 4 жыл бұрын
This may come in handy if you need to weld 2 freight ships together I guess.
@danloeser
@danloeser 4 жыл бұрын
Best prank ever.
@sjoerddejonge4080
@sjoerddejonge4080 3 жыл бұрын
Or 2 planets
@DubYaJsWorld
@DubYaJsWorld 2 жыл бұрын
😂
@antoliv2668
@antoliv2668 2 жыл бұрын
Right. If you succeed to put the ships flat.
@dennisordahl1446
@dennisordahl1446 2 жыл бұрын
*ul0
@barbaricpuppy
@barbaricpuppy 4 жыл бұрын
This isn't stick welding anymore, this is branch welding.
@GrantBakken
@GrantBakken 4 жыл бұрын
Dude you win the internet today.
@jrmbayne
@jrmbayne 4 жыл бұрын
Trunk welding
@samtimo3002
@samtimo3002 3 жыл бұрын
How about thats stick welding, and the normal one is twig welding?
@thomaslindroos1667
@thomaslindroos1667 3 жыл бұрын
I wanna know abou log welding
@mikekopisz1227
@mikekopisz1227 3 жыл бұрын
🤣🤣🤣 ...you ain't bullshitin
@peterz8403
@peterz8403 3 жыл бұрын
Loved seeing this. In the mid 70s I worked for Sisco, a division of Hilti doing repair work in the steel mills. Used the same setup to repair slag pots that were about 15 feet in diameter, laid on their side. We would use torches to burn out the cracks and then fill the resulting gouges with however many rods it took. I think we welded at 750 amps. You would pull in a pallet to stand on and it would eventually catch fire and your boots would be smoking. Of course there was no fume extraction. We also did some diabolical thermite welding, recasting the bottoms of ingot molds that had burned through. Also wrapping ingot molds with two by eight foot sheets of half inch steel to reinforce them, bending it around with blow torches at the corners and a come along. Nailed them on with 45 caliber Hilti guns about 4 inches on center. Talk about loud when you had 3 or 4 guys going at it at the same time. Quite the experience. This was in NW Indiana. Republic and Inland if I remember correctly. Thanks for the great video and the great reminder.
@williamskrainski8407
@williamskrainski8407 3 жыл бұрын
750 sounds like you'd get better results....I'd think you'd max out at 800 amps on a flat
@simpy3651
@simpy3651 2 жыл бұрын
im in welding shop right now in highschool. we are currently on stick welding unit.... and let me say, stick welding is so far the funniest and most satisfying thing.
@jasonbecker3362
@jasonbecker3362 4 жыл бұрын
Thanks for coming down to the shop Adam. It was great welding with you. Stop by anytime.
@asicerik
@asicerik 4 жыл бұрын
I don't think it is fair to call that a "puddle" more like a lake.
@bigclivedotcom
@bigclivedotcom 4 жыл бұрын
Nice editing suite with one of the most ridiculously oversized monitors ever. I do like that 1000A welding equipment. Any idea what the open circuit output voltage on the welder is? I'd guess it might still be fairly low like 80V despite the thickness of the flux coating on those rods.
@Tjm5806
@Tjm5806 4 жыл бұрын
bigclivedotcom Lincoln Electric manufactures the DC-1000s for Red-D-Arc. The OCV on them is 78V.
@deadfreightwest5956
@deadfreightwest5956 4 жыл бұрын
I was wondering about this, too. 1100 amps at 80V is furious wattage, for sure. Possibly more than a Pound Land combination dental pick and stick welder.
@chrisa2735-h3z
@chrisa2735-h3z 4 жыл бұрын
I didn't know you watched the channel 😂 nice to see you on here ! I hope you're staying safe and well😁
@bretsk2500
@bretsk2500 3 жыл бұрын
@bigclivedotcom the OCV is purposely held under 90V for safety.. anyone who's ever grabbed a deck rod (6022) with wet gloves will agree.. getting belted for the giggles of it... isn't exactly fun.
@Abihef
@Abihef 3 жыл бұрын
Nice to see you here, hope all is well
@bearsrodshop7067
@bearsrodshop7067 3 жыл бұрын
My back and shoulders are still hurting from just watching,,,At 19 (1972) I passed certification in arc welding, 2 yrs later, in mig. I was the youngest apprentice out of IronWorkers Local 263 Ft. Worth TX. and spent 9 + in the trade. Today, I still love to weld, but my tig skills on alum are still to be desired (@@)! Jason has been along with Jody great help,,13 months away from 70,,,I better practice more,,,hehe! Thx guys, great video,,Bear.
@DavidLee-du8ch
@DavidLee-du8ch 4 жыл бұрын
Developed by Weld Mold Company in the 1960's, the 3/4" X 36" coated electrode is in use primarily in the forging industry for the repair of forge tooling, using as much as 2,000 amps, depositing 60+ pounds per hour.
@AffordBindEquipment
@AffordBindEquipment 4 жыл бұрын
in a welding class in the early 70s, they showed a film of welding the huge thick WW2 battleship plating. they used LONG huge electrodes that were supported on one end, creating a tripod effect. the electrodes were self feeding. As it got shorter, it just tilted further and further until it burned itself out. One person could supervise a bunch of these, setting up new rod when one used itself up. Probably rods like this one, but way longer.
@DirceuCorsetti
@DirceuCorsetti 4 жыл бұрын
That would be awesome to know more. Even if it could be weighted to run the proper feed it is still a cool idea.
@hunterweeks7209
@hunterweeks7209 Жыл бұрын
Imagine getting that electrode stuck
@KingdaToro
@KingdaToro 4 жыл бұрын
That's no welder. That's a handheld electric arc furnace.
@stevesavage4247
@stevesavage4247 3 жыл бұрын
Portable sun
@joekenorer
@joekenorer 4 жыл бұрын
I have never in my life seen a human being literally hand weld with one of these rods. We always used them on a machine and kept our distance, lol. That is nuts, I'm sharing this with some old coworkers.
@madmagyver9981
@madmagyver9981 4 жыл бұрын
I was thinking his feet and legs must have gotten hot as hell.
@hoodrat2hunt
@hoodrat2hunt Жыл бұрын
I used to run these flooding forge die's for over a decade. We mostly used 3/8" weld mold 525 rods. The main process we used was Eureka flux core wire N2, N3, tri-core 35, tri-core 450 and 650 gmaw w/ 92/8 on a flood arm. With that job metallurgy came in a step above standard welding procedures. Preheat, prep, peen, annealing was a larger part of the process than actually welding and you couldnt have any imperfections. We ran 1200 amp Miller machines.
@jondoes7836
@jondoes7836 4 жыл бұрын
I worked at a place where the owner purchased a used high amperage Westinghouse arc welding machine for the shop. I couldn’t understand why that machine came with two ground cables and a water cooled electrode holder. Now I know it was once used for large diameter welding electrodes.
@oh8wingman
@oh8wingman 4 жыл бұрын
Funny how things change. Years ago Red D Arc was a small Canadian company that only did business in Canada. They had a fellow named Henry Cole who was in charge of research and development. Henry was the guy who came up with the idea of using Lincoln generators attached to Kubota diesels. He tried a number of variants before hitting on the Kubota and he knew he had a winner. Reliable and fuel efficient the Red D Arc diesel welder soon started to rival Lincoln in sales in Canada. Henry wanted to start selling machines to the States but upper management kiboshed the idea. Seems they didn't want to upset Lincoln in their home base. So Henry being the guy he was hit on another tack to get machines into the US. He found a couple of rental outfits that had branches in the States that were willing to buy machines and then export them to their American operations. The Americans soon grew to love these machines but they could only rent them. A couple of users determined that they wanted to own machines instead of rent them so they found out where the machines came from and called to see if they could buy them direct from the manufacturer. Red D Arc's management had a long heart to heart with Henry when they figured out what he had done but they decided that they couldn't turn down the sales so Red D Arc started exporting to the US. Today Red D Arc has machines all over the place and they are considered one of the best around as seen here. One of their best portable machines is the three cylinder DX. It's about 600 pounds lighter than a full sized DC and you can easily carry one around with a 1/2 ton truck. Being a full AC rectified machine, it can also be used as a light plant and actually has a 200 volt single phase outlet on the panel. It truly blows the doors off of Lincoln's Ranger line which it is comparable to. As for Henry, well there was a falling out and he ended up working for AIr Liquide / Miller before he retired. He was a good man and I liked doing business with him.
@punk105
@punk105 4 жыл бұрын
Interesting
@FrBobLaceySD
@FrBobLaceySD 4 жыл бұрын
Thanks for the history. It is always interesting to me to see the subtleties of human interactions. That in some way, God is still working to enable human ingenuity to bless neighbors near and far!
@Rx7man
@Rx7man 4 жыл бұрын
Sounds like Henry Cole had a lot in common with Henry Ford :)
@mrnick5709
@mrnick5709 4 жыл бұрын
Or that humans are able to function without relying on fairy stories in these enlightened times.
@perdidocamaronero5400
@perdidocamaronero5400 4 жыл бұрын
My first job as a heavy equipment mechanic for Brown And Root was running a service truck in a Phillips refinery in Old Ocean Texas. We worked on everything from small vibratory sand packers to 4600 Manitowoc cranes and hundreds of welding machines. CBI ( Chicago Bridge and Iron ) was also there building sphere tanks for the expansion. I got called to go get one of their large welders started one day and they were welding and back gouging these sphere tanks at the tank farm. The foreman gave me a couple of welding rods that were not quite that big and some gouging rods just for souvenirs. They had a 1000 amp stud welder that had a 6-71 Detroit for power that was pretty cool. Also a gang of smaller stud welders that welded insulation hangers on. I hated damp foggy mornings because they had close to two hundred older Lincoln gasoline DC machines with magneto ignition and were a pain to get running. Later they replaced them with diesels and once power was in the units eight bank electrics were installed. Took a load off of our job.
@tomrichter244
@tomrichter244 3 жыл бұрын
When I first saw that rod, I thought that it had to be a demo joke, like the oversized rocker in front of a restaurant. Great video
@kwaaaa
@kwaaaa Жыл бұрын
Why are people saying it's a bad weld? Of course it's gonna not be up to snuff, it's just guys messing with a stick that's meant for automation, never manual hand welding. Still cool to see a big ass electrode like that in action.
@ProductionsProduce
@ProductionsProduce 4 жыл бұрын
Imagine sticking the rod by accident and having to get the damn grinder out just to get it off
@michaelault7389
@michaelault7389 4 жыл бұрын
I don't think you could stick that. Unless you turn off the power mid-weld
@madmagyver9981
@madmagyver9981 4 жыл бұрын
Super scary 1000 amp welder. If it stuck, you run like hell, and hope you can shut off the power before the 1000 amp dead short explodes.
@445supermag
@445supermag 4 жыл бұрын
When you ask for a 10 pound box of rods they hand you one rod.
@ddanielmiester
@ddanielmiester 4 жыл бұрын
A stub...
@mixerD1-
@mixerD1- 3 жыл бұрын
🤣🤣
@jimmyerbe768
@jimmyerbe768 3 жыл бұрын
Is a 13 lens even dark enough ?
@Rolf-Dieter_Damm
@Rolf-Dieter_Damm 4 жыл бұрын
Free after the Crocodile Dundee Films "That's not a welding rod - THAT is a welding rod!" :)
@Sickofsociety1
@Sickofsociety1 3 жыл бұрын
Good LORD, I've welded for the better part of 30 years and have never seen a rod that big!! That's what she......never mind.
@fredohnemus7685
@fredohnemus7685 4 жыл бұрын
That's impressive. I've made welds that size before, but I used twin 3/32 wire sub arc welding on big giant earth moving wheels. Them parts do get hot. Can't imagine that heat wearing leathers, like you did. Way cool video, thanks from an old retired welder.
@MattStum
@MattStum 4 жыл бұрын
I get the feeling that Safety Squints, Double Rubber, and Mother on Speed Dial isn't enough Carefuling for this particular application!
@Brocks-Travels
@Brocks-Travels 4 жыл бұрын
Finally an Abom sized welding rod
@richardchase4019
@richardchase4019 4 жыл бұрын
My father worked in the Warren Mich Tank plank from 1973-1988 and he brought some rods home this big to show off a few times over those years. Apperantly the rods were used for welding down engine mounts and hull seam welds.
@ronjacobsen3264
@ronjacobsen3264 Жыл бұрын
Imagine turning a beginner loose with those bad boys. Arrow heads are an understatement. Get stuck and you snatch the whole work off the table and swat the worker behind you with it.
@littleguy7834
@littleguy7834 4 жыл бұрын
these rods are only 22 bucks. im ordering one for a home decoration. i weld for a living
@Mikey-ym6ok
@Mikey-ym6ok 3 жыл бұрын
“Only”
@cdngamereh
@cdngamereh 3 жыл бұрын
@Brad D hahaha that’s perfect
@captainheat2314
@captainheat2314 3 жыл бұрын
Where do you order a rod this big?
@DatOneRadDad
@DatOneRadDad 3 жыл бұрын
Did you ever get one?
@rbmwiv
@rbmwiv 4 жыл бұрын
I’ve been welding for 30+ years and have never seen a rod like that. Damn that’s a serious electrode.
@letsgosurfing1786
@letsgosurfing1786 4 жыл бұрын
Same, i have trouble convincing our weld suppliers that 6mm is a thing.
@ArcadiyIvanov
@ArcadiyIvanov 4 жыл бұрын
Not a welder but I am an engineer. I suspect reason that the weld is actually shallow and wide is **possibly** (assuming you're running AC) is because at 1000A you're experiencing skin effect. When you're using two grounds and two hot wires, the skin effect in the wires is reduced because the total skin volume is increased due to there being two wires. But in the actual plates being welded the current that high causes the electron flow (which heats the metal) to stick close to the surface without penetrating deeply, because the current that high creates its own magnetic fields, which induce eddy currents and squeeze electron flow towards the outer edges of the conductor. More on the physics of skin effect: en.wikipedia.org/wiki/Skin_effect
@metalhammerish
@metalhammerish 4 жыл бұрын
The welder is called DC 1000. I suspect it is a DC only machine. The AC frequency of welders is usually under 200Hz, where the skin effect is pretty much neglectable.
@johnjacobjingle8302
@johnjacobjingle8302 4 жыл бұрын
The would really need an arc lenght the diameter of the rod or greater.. but trying to pick it up and hold it would woop your butt without a jig... soo they got arc blow and cold puddle because the arc was buried in the plate..
@ArcadiyIvanov
@ArcadiyIvanov 4 жыл бұрын
@@metalhammerish But is it a pulsed DC? Or constant current DC?
@H-77
@H-77 4 жыл бұрын
@@metalhammerish IIRC, the skin depth at 60 Hz is about 8.5 mm. It would be useful to know whether the "DC" we're talking about is filtered, or just DC in the sense that the waveform never dips negative.
@metalhammerish
@metalhammerish 4 жыл бұрын
I have no experience with how high power welders are built, but with other power electronics. I suspect that the current waveform is 1000 amps DC with around 100 amps of some kind of AC current on top. So no, it is most definitely not just a rectified sinusoidal or other pulsed current
@misplacedpawn
@misplacedpawn Жыл бұрын
That’s actually a 1/16 7018 rod, and those guys are gnomes. 😂
@justinwaters8679
@justinwaters8679 2 жыл бұрын
The marvels of modern technology and Engineering, with a puddle the size of a small ocean. It's Beautiful.
@michaelault7389
@michaelault7389 4 жыл бұрын
As an iron worker, boilermaker and CWI for 40 years I promise you would be scarfing that crap back out lol. although I did get to run a DC 1000 with a auto scarfer back gouging the circ seams on 2" thick tanks for Hanford Nuclear.
@PatrykAndrzejewski0
@PatrykAndrzejewski0 2 жыл бұрын
Imagine welding with this in OVERHEAD position.
@7.62flavorsoffreedom2
@7.62flavorsoffreedom2 2 жыл бұрын
Um no
@hungarmaw
@hungarmaw 2 жыл бұрын
@@7.62flavorsoffreedom2 yeah no..
@altonb93
@altonb93 2 жыл бұрын
You can do it. *ONCE*
@ayoitssteve869
@ayoitssteve869 Жыл бұрын
This is usually my go-to for welding sheet metal together
@ashtonbatterson5309
@ashtonbatterson5309 Жыл бұрын
same! This would be the perfect method for the razor blade test
@Fopeano
@Fopeano 3 жыл бұрын
Needing this kind of penetration to be perfect is the reason that submerged arc welding (SMAW) is a perfected process that remains obscure to welding beginners.
@fruitfarmfords8243
@fruitfarmfords8243 3 жыл бұрын
This is SMAW, shielded metal arc welding. Submerged arc welding is SAW. .
@SKR33CH
@SKR33CH 2 жыл бұрын
1000 amps is insane. That's enough to instantly pass you on to the next life and the one after that.
@stonedmountainunicorn9532
@stonedmountainunicorn9532 2 жыл бұрын
100 mA = 0,1 Amps is deadly. This will prob instantly vaporize you
@JimBob-eg7vq
@JimBob-eg7vq 2 жыл бұрын
@@stonedmountainunicorn9532 mf had his hand on the rod
@nibba3595
@nibba3595 2 жыл бұрын
@@JimBob-eg7vq not enough volts
@SlenderSandman
@SlenderSandman 2 жыл бұрын
@@JimBob-eg7vq the electric current is completed through the ground. The guy is not grounded to the machine. There fore no electricity will pass through him
@jjjannes
@jjjannes Жыл бұрын
You could touch both ground an the cathode and annode, as the voltage is about 45 volts, which is pretty safe. The Current is controlled by the resistance of the human body, it would be really small. But if this was in contact before, you could burn yourself.
@user-hn9qg5qm3o
@user-hn9qg5qm3o Жыл бұрын
Might need to be wearing an X-Ray apron for that one!!!
@Blakehx
@Blakehx 4 жыл бұрын
This isn’t stick welding, it’s log welding!! I’ll be honest, I just tapped on this video thinking it was gonna be a review of some BangGood “1000w super welder” from China but you were serious!! You earned my sub! Take care and God Bless! (And stay out of those fumes😱)
@okgroomer1966
@okgroomer1966 Жыл бұрын
How do you get it unstuck if you mess up?
@helluvagooddrawer2027
@helluvagooddrawer2027 Жыл бұрын
You dont, you just accept your fate
@tird108
@tird108 Жыл бұрын
🤣🤣🤣
@kolby4078
@kolby4078 Жыл бұрын
kill the power and get a cutting wheel
@SteveVi0lence
@SteveVi0lence Жыл бұрын
"today we'll be using a volcano to weld the San Andreas fault back together"
@wince333
@wince333 Жыл бұрын
maxi lol
@dowboykfx470
@dowboykfx470 2 жыл бұрын
Now this is a clear view at the arc. Man that was tight.
@Анатолийхолоднов
@Анатолийхолоднов 4 жыл бұрын
Хочется самому проорать голосом Доктора ГЛАЗААААААААА!!!!!!!!!
@mrkucz
@mrkucz 4 жыл бұрын
huh......never seen a 3/4 in weld rod let alone someone weld with one, till now......and the lava that thing put out...wow........amazing
@ethynbaker5928
@ethynbaker5928 3 жыл бұрын
Imagine sticking that rod
@yehudastollak6808
@yehudastollak6808 3 жыл бұрын
Oof E7018 is a good rod but annoying as hell when it sticks
@judownie
@judownie 4 жыл бұрын
The last time I saw one of these was in Cameron Iron Works in Houston Texas in 1982. They were used for repairing the 11,000 ton extrusion press dies. Ah yes .... memories!!
@Mr.Cherry_McPeterson
@Mr.Cherry_McPeterson 2 жыл бұрын
You can weld tectonic plates with this stuff
@wyattw5252
@wyattw5252 2 жыл бұрын
No more earthquakes
@kimchiwelder8410
@kimchiwelder8410 4 жыл бұрын
This is Kimchi Welder who is uploading welding video in Canada. I have never seen such a large electrode!😍😍😍😍😍
@tonyhammer3588
@tonyhammer3588 Жыл бұрын
I’ve watched Jason for quite a while now. He’s an EXCELLENT welder/teacher. I ran a Weld/Machine shop in my lunges days and I still weld when restoring my old trucks and cars. Great show by the way.
@richosthoff7212
@richosthoff7212 3 жыл бұрын
Chipping hammer? Wouldn't a splitting maul be more effective?
@steve23464
@steve23464 3 жыл бұрын
Also good for any errant cracks in the Earth's crust.
@realsteel2188
@realsteel2188 3 жыл бұрын
Wow this is amazing.. During my training years I used to refurbish Jaw crusher mainframes some with deep wear on the 60mm plates needed to be filled and we only had MMA which was so slow eventhough we used 5mm rods... So I came up with a plan where I tacked 2 rods together side by side, turned up my Miller DC machine on high range and amazingly would be able to weld with them.. they would fuse at the centre and give out a single arc with double the deposit rate... But with a very fluid pool.. my colleagues tried and failed to maintain a stable arc... I was crowned champion at it as I produced consistent sound beads but never attempted to use on joint welding
@cenccenc946
@cenccenc946 3 жыл бұрын
Thanks. I was not sure how I was ever going to fix those rusty quarter panels on my car. 😆
@Lucas_sGarage
@Lucas_sGarage 2 жыл бұрын
The fume extractor: finally a worthy opponent, our battle will be legendary
@js30br
@js30br 2 жыл бұрын
Yeah that's ok for small welding jobs what ya got for the big jobs?
@tgreening
@tgreening 4 жыл бұрын
I’ve burned up actual tons of that material, and it generally is not done this way, and definitely not with a hand stinger. It’s usually used to fill up BIG friggen holes, and you ease up to that 3/4, starting with 1/2”, 5/8”, then the 3/4”. Done jobs where we had 2 1500 amp machines in parallel and dumped upwards of 33,000# of these big sticks. Good times.
@jamessigmon4765
@jamessigmon4765 4 жыл бұрын
Geez, what kinda job required all of that? Patching holes in oil tankers or something?
@tgreening
@tgreening 4 жыл бұрын
@@jamessigmon4765 The base of a 30,000# forging hammer. The base weighed in the neighborhood of 450,000 - 500,000 lbs and it was cracked in half. We made it one solid piece again.
@ForestWoodworks
@ForestWoodworks 4 жыл бұрын
Thanks man, really enjoy your tradesmanship. I actually take notes when I watch your content; it's so educational and I have referred back to it multiple times.
@gpaerv
@gpaerv 4 жыл бұрын
back in the 80s i worked at a company where they were experimenting with sub arc. i dont remember exactly all the specs but they were running something like 3/8 wire and 3000 amps. they were filling up a bevel joint on 6 inch thick plate in 3 passes. they could never get it to pass xray because all the inclusions.
@joshaulis9290
@joshaulis9290 4 жыл бұрын
Fuck we run either 5/32 or 3/16
@dekonfrost7
@dekonfrost7 3 жыл бұрын
Reactor cores are welded with a rod just like this They are stainless. If you stop you are fired.
@thesage1096
@thesage1096 3 жыл бұрын
why such a high penalty for stopping ?
@Syncopia
@Syncopia 4 жыл бұрын
"Hey can you weld these two buildings together?" "Sure can, let me whip out my 1,000 amp welder"
@mineown1861
@mineown1861 Жыл бұрын
But what do you do if the rod sticks ?
@Tbennett07
@Tbennett07 Жыл бұрын
Get the industrial bandsaw
@mr.noneyabidness
@mr.noneyabidness Жыл бұрын
You run!
@ehill32
@ehill32 Жыл бұрын
Give up, it's a feature now.
@stuart207
@stuart207 Жыл бұрын
​@@ehill32 best comment in this whole sad video 😂
@crazypete3759
@crazypete3759 4 жыл бұрын
thats one beast of a welder. 1000 amps @ 44 volts @ 100% duty cycle is impressive. no wonder it needs that generator, 480 volt input @ 100 amps! most shops dont have 100 amp pin and sleeve connectors for 480 volts
@Sparky-ww5re
@Sparky-ww5re Жыл бұрын
Also known as massive electrode welding, or flood welding. This particular rod, COR FORGE F35 ¾ inch is designed to run 1000 - 2000 amps DC.
@pappaflammyboi5799
@pappaflammyboi5799 2 жыл бұрын
Now I can weld my aircraft carrier to my Virginia class submarine.
@charlieangkor8649
@charlieangkor8649 2 жыл бұрын
To me feels like needs more current to bubble it through properly. We are welding, not gluing!
@gary23jag
@gary23jag 2 жыл бұрын
I agree, needs 100-150amps
@aroncanapa5796
@aroncanapa5796 4 жыл бұрын
Instead of watching your puddle you watch your lake with this rod
@DaveyBlue32
@DaveyBlue32 3 жыл бұрын
Absolutely wicked!!!! I can’t believe that you man handled a 1100 amp stick welder!!! Holy Crankey!!! Incredible!!!!
@johnathonhardister6299
@johnathonhardister6299 4 жыл бұрын
Badass video. Biggest rod I've seen being ran. Going back to school for welding been doing custom cabinets and granite work for years Looking forward to my new adventures Awesome video Thanks
@Turboy65
@Turboy65 Жыл бұрын
"What's that whining noise?" "Oh, that's just the power meter spinning up."
@mtraven23
@mtraven23 2 жыл бұрын
you've heard of stick welding? this is branch welding.
@Astrix_Jaeger
@Astrix_Jaeger 2 жыл бұрын
you mean trunk welding? cuz I don't thing there is any bigger than that one or is there?
@mtraven23
@mtraven23 2 жыл бұрын
@@Astrix_Jaeger i absolutely did, I wasn't sure if people would get it since "trunks" can be other things. But your question led me to ponder(obsessively google). Found one post where I guy describes repairing foundations of 100+ton cranes use 3-5" electrodes. No way for me to know if thats true or not. then there's furnace electrodes which are "non consumable" are usually several feet wide & 10's of feet long. and the top google results for biggest stick welding rod, are this video & various listings for it. my verdict: these are king & already larger than intended to be held by a human.
@josuereynoso4832
@josuereynoso4832 2 жыл бұрын
Imagine sticking
@Snorky_88
@Snorky_88 2 жыл бұрын
😂😂😂 if it was 7018 I'm sure he would have
@DelDelincuentes
@DelDelincuentes 3 жыл бұрын
The bubbles (Oxidation) problem is either there was too much Amps that the metal got to hot or the rod had moisture, but I am betting more on the rod having moisture because when I did some welding classes the instructor always told us that one of the most important things about welding rods was that it needed to be warmed to get rid of moisture the rod absorbs. The popping of slag every second kind of tells there was moisture on the rod. Once there is oxidation on the molten puddle start all over or by grinding the affected area.
@DelDelincuentes
@DelDelincuentes 3 жыл бұрын
@@hatsu957 If you are asking about the instructor, I was talking about welding rods in general. I wasn't being specific on this 3/4" kind of rods.
@DelDelincuentes
@DelDelincuentes 3 жыл бұрын
@@hatsu957 First time seeing it, but my guess is just any metal thick enough to not be melt through, say over 1". Speeds up process I find it kind of hard to weld by one person, it hast to be used by a stand where you only move the electrode over the welding gap. It sure looks like E7018 just on a bigger scale.
@DelDelincuentes
@DelDelincuentes 3 жыл бұрын
@@hatsu957 thanks, no problem.
@marek35
@marek35 2 жыл бұрын
The weld looks quite messy, but it is mainly because you are not use to it. I weld with 5 mm electrode sometimes and it does awesome welds. And slag is very easy to remove, sometimes it peels off by itself. Very enjoying
@the_travelingbreeze
@the_travelingbreeze 3 жыл бұрын
It’s not a stick, it’s a spear. You don’t watch the puddle, you watch the ocean.
@schizeckinosy
@schizeckinosy 3 жыл бұрын
That’s not a weld pool, it’s a weld lake!
@peterhaan9068
@peterhaan9068 4 жыл бұрын
My lights kept dimming! Curious as to how much that single rod cost?
@robertw1871
@robertw1871 4 жыл бұрын
Haha
@jiveturkey9993
@jiveturkey9993 4 жыл бұрын
I'm going to guesstimate and say between 200 and $500 a rod.
@Orcinus24x5
@Orcinus24x5 4 жыл бұрын
$24 each, apparently.
@Nebsgame
@Nebsgame 3 жыл бұрын
I’m thankful that I took shop class in high school and it taught me the basics of all of the welders. Nice that you guys make videos that show how to use welders.
@jbj27406
@jbj27406 2 жыл бұрын
In spite of two semesters of welding to fill out my schedule in school, I'm very definitely an amateur at best, but it occurred to me to wonder how much this rod would cost. My guess was $1000. So I tried to find it for sale just real quick-like and found that just a 12" by 3/4" rod like this was nearly $1000. This rod was a good 2 1/2 or 3 feet to start with. Three thousand bucks, probably. Not to mention the welder and generator. I'm pretty sure you can't push that welder with household or shop 220 vac. Wow.
@wijibo6772
@wijibo6772 3 жыл бұрын
That is completely ridiculous. I want to play with it.
@MrPartyplopper
@MrPartyplopper 3 жыл бұрын
Shotgun!
@jaypeerobot3745
@jaypeerobot3745 4 жыл бұрын
Pro Tip:" Always chip flux away from you." Small chance of getting some in your eyes. If it's still hot it will burn you. How many welders out there that have had one stuck to their lip? That hurts like hell.
@markkubia9338
@markkubia9338 3 жыл бұрын
Had one burn my eyelid...never chipping towards me again 😂
@alwaysoutnumbered
@alwaysoutnumbered 3 жыл бұрын
I had one flick into my tear duct. It got between my safety Goggles and my nose. 😢 ouch
@thedevilinthecircuit1414
@thedevilinthecircuit1414 4 жыл бұрын
Holy mackeral. That's like pouring molten metal out of a garden hose. I WANT one!
@mrgrumpy5116
@mrgrumpy5116 3 жыл бұрын
as a young apprentice I regularly used to run No 4 and 1/4" and even they were big rods to put down by hand because of the heat, my dad set up his own snap-in system so that we could change out the hand set as it got hot and dump it into cool water, we would have 3 units on the go all the time with a second transformer and cable, thankfully those days are gone that was hard work.
@millwrightdad3753
@millwrightdad3753 4 жыл бұрын
We use flood welding at my factory. We use it on dump truck beds. The kind you see in quarries, with 9 foot tall tires
@ApotheosisTK117
@ApotheosisTK117 4 жыл бұрын
Does this need 220 or can I use 120?
@pattonpending7390
@pattonpending7390 4 жыл бұрын
Lol. That Red R'Arc generator can put out 120V @ 363A, but I bet you could run that welder off a 350A breaker :)
@smokeeater1769
@smokeeater1769 4 жыл бұрын
you could use 120. bvvt hmmmmmmmmmmmmmmmm why is it glowing?
@danh8302
@danh8302 4 жыл бұрын
@@pattonpending7390 Input: 230/460/575 volts, 60 hertz, 3 phase • Rated Input Current: 193 amps at 230 volts 96.5 amps at 460 volts 77.2 amps at 575 volts
@surfieboy89
@surfieboy89 4 жыл бұрын
Imagine tigging a 3/4 filler rod..... stacking dimes you say? I stack pizza trays.
@kadenpeer
@kadenpeer 3 жыл бұрын
What torch you going to use🤣
@captainheat2314
@captainheat2314 3 жыл бұрын
@@kadenpeer 1" tungsten rod
@eric63377
@eric63377 3 жыл бұрын
Lmfao yeah thats a good one.
@bugsy9069
@bugsy9069 Жыл бұрын
I don't imagine you are going to do much overhead welding with that rig.
@williamforbes7156
@williamforbes7156 2 жыл бұрын
this was a interesting dive into what i would otherwise have never seen in my entire life, thanks you both for making time for us.
@dylansmith9215
@dylansmith9215 2 жыл бұрын
Man... this got me thinking about the days when I would run flux core at 300amps(24-26v). the heat and UV that gets thrown is no joke.
@Halinspark
@Halinspark 2 жыл бұрын
Kinda want to see it done overhead just to see the chaos, but you'd need to find a robot. Or an intern.
@MyFortressConstruction
@MyFortressConstruction 2 жыл бұрын
LOL
@S3dINS
@S3dINS 2 жыл бұрын
That’s not a weld puddle, that’s a fricking pond.
@newmonengineering
@newmonengineering 2 жыл бұрын
I wonder what the cost is per Rod? Do they come in a pack of 5, 10, etc.. I can't imagine how much a repair would cost for something like that. The sloshing metal pool has an awesome sound to it.
@hopefilledsinner3911
@hopefilledsinner3911 2 жыл бұрын
If they came in a pack of ten , "wheres the forklift ! "
@hootinouts
@hootinouts 3 жыл бұрын
Thank you for sharing this Adam. That was really incredible. I loved running E7018 rod on flat welds like you demonstrate here. Of course the rods I was running were only 3/32".
@paulmichaelfreedman8334
@paulmichaelfreedman8334 3 жыл бұрын
I pulled an old stick welder transformer out of the dust recently, it belonged to my late dad. got rid of the rusted case and made a new one of wood. It's only 130 Amp max and can handle 3.25mm max, but that is enough for me. I intend to build a racing kart.
@CarlAquaForce
@CarlAquaForce 2 жыл бұрын
11:10 "What did it feel like holding all that"? I ask my wife that same question all the time.😂
@thomaskovacs5094
@thomaskovacs5094 Жыл бұрын
Why in the world would you weld 3/4 plate with that. Should have found something thicker imo
@jasonsiemens1130
@jasonsiemens1130 Жыл бұрын
Maybe because they had those in the scrap bin? lol, just enjoy the content.
@didxogns1
@didxogns1 Жыл бұрын
That puddle legitimately scares me
@Badge124
@Badge124 3 жыл бұрын
When I lived in Canada, I knew a guy who worked pipeline in northern Alberta who welded with high power welders like this. He said you could recognize welders because the seat of their insulated coveralls were scorched. Apparently, when they would get cold, they'd run a bead along a pipe and turn around and sit on it to warm up.
@Matic5.56
@Matic5.56 3 жыл бұрын
Lol
@henrikstenlund5385
@henrikstenlund5385 3 жыл бұрын
Exciting, thanks. Young guys may also become interested in getting training for this profession after looking these videos. It is important to encourage young people to start studying these.
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