DIY Shredder Recycles 3D Printed Waste Into Plastic Injection Pellets

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After building a DIY foundry to recycle the metal scrap from our DIY machine shop, we wanted to build a machine that can recycle our plastic scrap as well. We built SHREDII, a tiny yet very powerful DIY shredding device that recycles our 3D prints and other various plastics into small shreds that we can then use in INJEKTO 2.0. Our ultimate goal was to reduce the plastic waste we produce and the process was definitely very challenging.
SHREDII 5.0 Video: • Shredder Powered By Th...
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[@ActionBOX]

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[@dylanhuntington8187]

I love this I actually already have a shredder just looking for a way to power it what kind of gear reduction are you using on the nema 34

[@ConorFenlon]

Having a dedicated shredder is the main reason I can't fully recycle my failed prints. Hopefully I'll be able to build one some day. Great content as always guys! 👍

[@Neptune730]

I have to agree with you there. I'm getting bags of prints I can't do anything with.

[@AlexA-tj3jj]

You can always buy this shredder from action box and save the time to build it.

[@br0k3nilluzion]

@@AlexA-tj3jj where is it listed to buy?

[@davidcohlman8937]

@@br0k3nilluzion It's not available just yet. I reached out to them by email and they responded saying that kits should be available within the next few months. I'll be keeping an eye out!

[@braytonpierce8624]

My way around this, is that for most of the small waste you can use a blender. I bought one from good will for a few bucks. It works well enough. However, with higher infill or thicker parts it isn't great. It could be a good interim until this shredder gets out.

[@zerumsum1640]

ok, so some suggestions from someone with millwright training here, take with a grain of salt but these may help a touch. First off, great work on the design, my main worry here is those standoffs will be a bit weak for that steel shaft coupler. The aluminum one should offer plenty of torque, while also helping with any shaft misalignment and providing a place for torque to go if the shredder ever jams. Think of it as a sacrificial part like a shaft key, as it's probably easier to source another coupler than a new shaft, motor, gearbox, or blades. This will be important if you ever want to try aluminum or other softer metals in the shredder, as having that thing bind up could grenade that gearbox or burn out your stepper. secondly, if you haven't, it may be worth it to try hardening the blades, then tempering them. There's a lot of videos on how to do this, and one of those 3d printed foundaries you made should be able to get up to temperature, but word of advice: if quenching with oil be extremely careful of flare ups. I've had a quench tank throw 4 feet of fire on me before because tom the 200 lb shop monkey decided to put some light oil in there thinking it was a dump tank. i'm glad i was wearing safety goggles, and remembered not to gasp at the fire in my face, because i had no facial hair for a while after that. after hardening you can temper the steel using a regular oven. If you take the time to sand down the cutting faces to have sharp, 90 degree corners on the edges that cut before hardening you'll also make the motor's job easier. Plus, then you can use this to shred softer metals for use in the foundary. Third, as a safety, convinience, and quality of life thing, I'd suggest building a stand, feed chute, and catch bin for the shreds. wood would work well for that, and save you some time/cash on materials. the reason for the feed chute is to keep things from flying out of the shredder, and with a chute you can pop a bunch of stuff in at once. the chute should also be longer than your arm is, because even that little shredder will turn your hand into ground beef if you don't have a real fast way to remove power from it that can be activated with one hand. I had a co-worker who lost fingers to an industrial shredder because he was faffing about testing it and had the feed chute off while doing repairs. a moment's inattention and suddenly he was in too much pain to locate the emergency shut off button. Don't pull a dave, he's constantly throwing up a shaka whenever he waves as he's missing all but the thumb and pinky on that hand. As for the catch bin, that's just there to make your life easier. just have a few bins for the various materials (could even just use rubbermaid containers or something like that here) so whenever you need to mold a part you can just grab the bin instead of having to set up the shredder. personally i'd run down to a kitchen supply shop and get some camwear food storage containers with lids, but that's just cause they are some reasonably tough clear containers, and the lids are pretty good at staying on unlike some of the junk you can find at walmart. depending on your printer's size you could even print some containers, but they'd probably not be clear. Lastly I cannot recommend some kind of e-stop or dead man's switch on this, as i said earlier a shredder will turn people parts into mincemeat with ease, and even one as small as yours probably has the torque to chew through bone. All industrial shredders require an e-stop or dead man's switch in the safety regs, and all safety regulations are written in blood. People have died to these things before, and running a hand or appendage through a shredder is an excellent way to require amputations. There's no way to save a hand/finger/etc that's been messed up by a shredder, and any clothing that catches in that thing WILL pull you into it. I watched a guy's tie almost drag him face first into a thickness planer because he wasn't paying attention around the woodshop, I'd hate to hear about an accident with this thing, and homebuilt tools like this still need the safety features as you're still taking the same risks running the thing. Remember: that thing will destroy anything put in it and it's gonna hurt the entire time it's happening. this thing doesn't run very fast, so it's gonna hurt. A lot.

[@Rizon1985]

You missed one advice. They should have a punch plate on the grinder with whatever size holes their injection machine needs. Allows thicker cutting plates with less parts to break while all output will still be the required maximum size.

[@yowtfputthemaskbackon9202]

also he should have gone for a differen engine imo. i get it, those ones look fancy and sleek and modern and all that, but literally any standardized industrial one will be cheaper, at least in the long run, and not fail you as quickly. and i think thats a fair trade for its lack of sillycone valley flair. plus they are easier to maintain.

[@lindawolffkashmir2768]

Yes! I have worked along plastic grinders, and they are unforgiving! These things will grind up anything that drops into them, tools also. I once saw a lady drop her whole purse into a grinder, (don’t know how she did it) and there were only shreds left. Our protocol was to always unplug the grinder if you were cleaning, clearing a jam, or doing any work on it. It definitely needs a prominent E-stop.

[@joopterwijn]

Fun, I was looking for DIY shredder for a different application (creating smaller cuts for garden composting). Nice video, gave me a good idea!

[@faithhill9898]

every project you made really inspiring me. This is what i need to recycling every plastic trash in my neighborhood. Your channel is really worth to follow. Thanks dude

[@60yroldRockstar-kl7mt]

I live in Canada and trying to get this idea in all fast food restaurants to recycle plastic straws and lids. Once ground you can sell to plastic manufactures making straws and lids! Imagine that! No garbage trucks or bull dozers burying it! This is the future...Let's GO!!!

[@TimoBirnschein]

Very nice design! Looks like it should now be combined with a filament extruder that actually works. But based on what you have shown so far, I'm pretty sure the filament extruder you are going to build would also work pretty well :)

[@ActionBOX]

Thanks Timo 😃.

[@John-fj9br]

This shredder looks awesome, I'm looking forward to parts becoming available!

[@ActionBOX]

Thanks John

[@maxk4324]

Was about to comment about motor choice before you brought it up. I see so many people use stepper motors for things they aren't good for simply because it's the only motor they know how to work with already. But you actually gave a really cool reason for choosing a stepper. You got my like on that alone.

[@ActionBOX]

Thanks Max

[@ClappedOut]

The idea with the aluminum shaft coupler is that it uses a flexure to hold on to the shaft which is much stiffer and stronger than a set screw. Also, it allows for a bit of axial misalignment because otherwise any misalignment will force the shaft to flex at every turn and makes it harder to spin.

[@MortalSlayerStudio]

Also the flexture acts as a sacrificial component in the event of a failure, or or jam - rather than the motor, or assembly deforming.

[@johnz5359]

@@MortalSlayerStudio This is so important! Over and over again I see people using solid shaft couplers, unfortunately it's not like it's something that's taught, you'd never know unless someone tells you. You should never solidly connect shafts unless you have the necessity and capability of having micron level precision in all your assembly. Just like the softer shaft set key that shears in the event of an overload.

[@wiresmith2398]

@@MortalSlayerStudio Ahhh, the wonderful and neccesary mechanical fuse

[@PatrickPease]

Pre-famulated amulite

[@safteydoode7824]

You beat me to it Clapped, that coupler is for this kind of application where you're not super concerned about a square and concentic shaft rotation and alignment, running a motor wtih an off axis driveline will generally kill the motor bearings overtime causing premature replacement. edit spelling

[@cathyomalley2772]

This is a fantastic solution. Being able to recycle plastic is great thing to do.

[@Defender513]

This thing is pretty sweet. I’ve been wanting to make one of these for years. Thanks for making this !

[@EPICGamer516]

This is exactly what I’ve been looking for to shred old prints and bottle caps to make recycled filament.

[@FantaSparta]

Good work! I would add a funnel on top of the blades for safety and also so bigger items wouldn't fall off. Also container below to collect the shreds. Amazing in combination with the injecto!

[@fukofffukwits]

agreed and a dead man switch.

[@kingofcastlechaos]

@@fukofffukwits or an audio switch that detects screaming?

[@nccyr1]

Another great design from Action BOX! You're building an impressive portfolio for your brand. Looking forward to your next video about 3D printed molds.

[@ActionBOX]

Thanks for all your support Norm 😃. Looking forward to your reply in the Injekto video. Cheers, Dave

[@thomasaurus_rex]

This is awesome! Been waiting for a plastic shredder to enter the market

[@TomTheEnglishPicker]

Definitely worth looking into ‘precious plastic’ movement if your into recycling your plastic prints / scrap .

[@supervario5531]

This is a copy of precious plastic design. but slightly adjusted

[@utubestalkerdotcom]

the problem is with both: you must be an engineer to produce do it yourself product. no one has yet produced a turn key product that anyone can just buy and use out of the box without having to assemble yourself.

[@98karlh]

When I can afford it I was planning to make a large version of this for shredding my households plastic waste, making it more compact and possibly preparing for hydrothermal liquification, gassification, recycling etc :D cool vid, happy to throw my name in the hat

[@jtwarner13]

Wow! Another impressive video from Action Box! With how much plastic waste there is in the world, this project is truly an inspiration, and I cannot wait to see how much recycled plastic can be used to make useful items in the future!

[@ActionBOX]

Thanks Jonah, and thank you for all of your design inputs that helped us make this project come to life 😃 . Cheers, Dave

[@artiomvas]

@@ActionBOX/videos watched your DIY foundry video. Did you know that you can just use microwave for smelting? Look it up. You can even melt aluminum oxide (+ some additives) to make rubies/sapphires.

[@lukedumoulin6049]

This is so cool coming full circle on the making of stuff

[@legodonutplayz22]

Shredii is awesome! Can't wait to see the results going forward.

[@LincolnWorld]

You guys keep making fantastic devices and YT content! If you end up making a device to 3D print using pellets that is better than other pellet extruders out there, that would be sweet! Thanks for sharing all your hard work with us!

[@nathanblanchard8897]

I believe hobby level products do exist! CNC Kitchen had a pellet extruder in his Wham Bam multi tool head video recently, but I know it’s tricky with the patents that large corporations are holding onto right now. Hopefully it can be licensed or possibly different enough that the parent doesn’t apply? Here’s the patent number in case you’re curious, registered in 2016 so we have a long time to wait: US20160347000A1

[@captainpumpkinhead1512]

I think you could totally make a mold to make your own filament.

[@samirabdelsamad7829]

Good work..can I ask about the thickness of the plade & the other slice?

[@sgsax]

If you're just wanting to recycle HDPE using other molding methods, the bigger chunks from the first version are probably sufficient. But for what your goal is here, the smaller chunks are probably easier to deal with. Fun experiments! Thanks for sharing!

[@robertobrenes5283]

I'm loving this channel! Fun, on point and useful

[@clypeum5063]

That Design Looks pretty Solid. Nice Job Guys!

[@ActionBOX]

Thank you 😃

[@robr4743]

That would be so handy for all my failed prints! would love to upcycle them

[@josephklemm6281]

I really appreciate what you guys are doing, It's very inspiring!

[@ActionBOX]

Thanks Joseph 😃. We appreciate hearing that

[@Kaesarfdez]

Una maravilla de proyectos. ¡Felicidades!

[@michaelhulsewiede4749]

Brilliant Video and great build for the shredder. I wish that one day I have a machine park like you. Currently I'm working on my own injection machine so I can't wait for the video of the injecto 2.0.

[@ActionBOX]

Sweet, thanks for your support 😃

[@sebastiaobiz]

Very nice and similar to the Precious Plastic one!! Keep up the good work

[@richardnalli9127]

Super cool this is one of the only "attainable" shredder I've seen.

[@ActionBOX]

Yup, and we plan on making it available as a kit in the near future. Thanks for your support and glad you enjoyed the video. Cheers, Dave

[@Leezorc]

Once again guys sweet and brilliant. This is the best shredder that I have seen so far.

[@ActionBOX]

Thanks again! We appreciate this comment 😃. Cheers, Dave

[@x_jaydn]

Being able to recycle any plastic on demand is going to be a blast!

[@60yroldRockstar-kl7mt]

Imagine recycling home waste plastic and selling it directly back to manufactures! This first person recycling could save the world!!!

[@CowboybubPercussion]

Wait, you can 3D print molds for injection? THIS IS AWSOME!!

[@username12120]

Mate, I've seen people 3d print moulds for pewter casting! You really can do almost everything with 3d printing, it's wild.

[@petermines3575]

Awesome. It's far better than my document shredder.

[@Raikura]

Awesome! Would love to see if there's a way of sourcing used skilsaw blades and using them for this!

[@jvr-01justvideosrandom]

This is very resourceful. It’s cost effective and recycling is always a good thing. Reuse and no waste. Awesome.

[@ActionBOX]

Thanks! It was a fun project 🙌

[@TheTechy2]

Having a personal shredder like this would be amazing to recycle failed 3d prints, just shred them back down and melt them back into filament! A personal self-sufficiency dream of mine

[@ActionBOX]

We will make the kits available for sale when we release our next Shredii video in July. I hope that will help you out 😊. Cheers, Dave

[@kevinwantstoshred]

This is incredibly well done and pretty much exactly what I want to make some day. How did you decide the diameter of cutters to use? It seems like there's extra metal there that doesn't really anything because the cutting is happening at the outside edge but maybe I'm missing something

[@Fierofreak01]

I don't have a printer, or a need for this but, I think it's really cool and I'm glad I watched! I'll be back for more! (Thanks KZbin algorithm!)

[@Fabrica3D]

wow... this is what i'm waiting for a long time ..... great job.

[@TheOneAndOnlyRandy]

this is a totally cool idea. too many wasted and failed prints in my life

[@AdamOravetz]

This is super cool. It also seems very scalable.

[@ActionBOX]

Thanks for the compliment 😃

[@fuckinandyable]

you guys are bringing the goods once again :) cant wait for the injection machine to be done

[@ActionBOX]

Thanks you 😃. The next video is Injekto 2.0 (coming out next month). Looking forward to your comment there 😉. Cheers, Dave

[@mightywiz]

love the shredder! great project, can't wait for plans to be uploaded. want to build one myself for all my wasted filament projects. also I working on building a filament re-cycle r to make my own filament.

[@ActionBOX]

Thats awesome Ben. We plan on making these kits available for everyone in the near future. Stay tuned 😃

[@ejonesss]

you may want to keep the aluminum coupler or make one that is weak enough so it would fail before the motor does because should the machine become overloaded by something too hard to shred you wont burn out the motor or more over the controller. you may want to build some kind of box on top so you can feed stuff in safely because there is nothing stopping the blades from tearing up a hand that gets in the way.

[@dorgodorato]

Just watched a motor blow up one of those couplers, and I'm glad it failed because replacing the motor or internals to the pump would have been far more expensive and time consuming.

[@kabouterlui5935]

Looks great!

[@alex3223223]

Nice design!

[@bradonhoover3002]

I like your shreddy design, the One thing I'd change is to do what the majority of commercial shredders do, mirroring the orientation of the teeth at the halfway point, so that if you were adding them on one rotation point clockwise each time, once you're through half, add the rest on one point counter-clockwise from the last instead. Basically, you want your teeth to converge towards the middle as they rotate so that you have an area with concentrated force.

[@ActionBOX]

Will do that in shredii 2.0. Thank you 😃

[@mauriciorodriguezalegria4150]

congratulations for such an amazing creation

[@davidcohlman8937]

Subscribed! Such a great idea and high quality video too. Thanks for sharing!!

[@oritaminov3734]

Brilliant idea! Excellent job guys !! Love your channel.

[@ActionBOX]

Thanks so much! 😃

[@aaronmarkstaller]

Nice. Yeah a 3d print pellet extruder that does shreds would be sweet.

[@OZtwo]

Dang, this is so cool! perfect for gears!

[@joedimaggio2411]

This has been on my to-do list for a few years, I'm just a few steps behind.

[@genjitsu7448]

what a cool project! Had to be sweating it out before you had it assembled for the first time. We have come a super long way from the 70's when I started my first shop in my parents basement - I could not even dream that we would have 3D printers, lasers, home made shredders, and more all in out own homes and not for a ton of money... that is subjective but I got my first 3d printer for $100 so shoot, that is truly affordable for most of us.

[@ActionBOX]

Thank you! Glad you enjoyed the video. Do you have your own homeshop?

[@pauljcampbell2997]

Really good content. Thank you very much!

[@MrPig-et8pd]

Seems like this would work perfectly to shred a lot of cardboard as well.

[@rosshall8067]

You guys make amazing videos, I always love seeing new ones in my feed :)

[@ActionBOX]

Thanks Ross! We've got a lot more cool content coming soon 😉 Stay tuned!

[@rosshall8067]

@@ActionBOX Can't wait to see it! :D

[@flavius9854]

Very well done!

[@ptescreen18]

Awesome invention guys

[@shutyourlipsbuddy8346]

Yoooo this is a game changer I can’t believe I came across something like this! Thank you for creating & sharing! Definitely saving up for this it would help my business so much!

[@ActionBOX]

Thanks for watching! You should check out our latest SHREDII 5 model. We have complete kits available at www.actionbox.ca. Message us for a sweet discount 😎

[@MrScienceMaths]

Excellent work guys 👍, Love you!

[@ActionBOX]

Glad you enjoyed it! 😃

[@kekavasnovadadome]

awesome. going to build one!

[@derderrr7220]

this is the type of thing that needs to be scaled up a remarkable set of possibilities can percolate from such things

[@ActionBOX]

Thanks for your support 😃

[@virajd2817]

This one is much usefull for recycling ♻️

[@gafrers]

Great idea and product

[@andyb7754]

Very, very interesting video. Thank you. Love the recycle idea.

[@ActionBOX]

Glad you liked it! 😃

[@BombatGeneral]

Cracking vid guys, a dream setup! Keep them coming.

[@ActionBOX]

Thanks Richard 😊

[@jaro6985]

Great work. Maybe consider adding an Estop button near the shredding area.

[@JohnTurner313]

Cool build!

[@aaronryan9414]

You're announcing the giveaway on my birthday! How Exciting!

[@ApexPredation]

That is a beast!

[@lightningrocketcreates]

Wow, this is nice! :D I can see this being used to make your own 3d printer filament. also thanks for the small Arduino tutorial :). Also, you should try making an affordable 3d printer filament extruder to make your own printer filament. Great video 👍

[@nitropiet]

Place Shreddy 2.0 underneath Shreddy 1 and you have the best of both worlds :)

[@ActionBOX]

hahha, thats actually a great Idea. Currently we only have 1 motor and we are giving away the original shredii so we wont be able to test this. Cheers, Dave

[@TheZombieSaints]

Oh that's wicked! I so need a shreddie to handle all my 3d printer rubbish. I usually sit there with industrial scissors and cut as much as I can up to put into silicon coaster moulds and melt the different coloured plastic in the oven 😀 Shreddie would really speed things up 😂... Well done guys

[@ActionBOX]

Thanks 😃. We have our shredii 4.0 video coming out in 3 weeks which will be far more capable. We are also making it available to our viewers so make sure to subscribe and check back in. Cheers, Dave

[@No_one1776]

Very impressive.

[@dominik_cadi4957]

I find your videos very inspiring please keep it up! P.s If you want smaller pieces of plastic then put a sieve under the shredder.

[@ActionBOX]

Great Idea. Thank you 😃

[@michaelsorensen7567]

Wouldn't it be simpler to have a second grinder with finer cutter spacing?

[@diamondwolf5280]

Awesome project!

[@divyanshsrivastava7312]

Hey, Amazing Idea guys, and extremely well-executed, I'm one of the people who commented on the suggestion of using a plastic bottles (PET bottles) in the last video and I must say I'm impressed although I have a few suggestions as well, they are as follows: 1. Make a transparent top cover out of acrylic or plexiglass, mainly for protection from projectiles, and secondly to act as a hopper to shred material in bulk. 2. I think you might already know but still I would like to mention to not mix 2 different plastics together as they might degrade the performance of the material (eg: bottle cap and the bottle both are usually made of different materials hence their melting temperature would also be different) so just for ease shred and store plastics in different containers. 3. Just an addon to point 2, even 3D printing PLA might have different compositions and stuff so shred the same brand of plastic together. 4. you can use the aluminum shaft coupler for this purpose as the torque will be within tolerance (at least for plastics) and would be recommended as it would rectify any misalignment issues. for metal shedding, you can proceed with the custom coupler. Well apart from all these recommendations the project is pristine, and the quality of both the video and the product was outstanding I can make out these things are made to last so kudos for that. Overall the best looking forward to the SHREDII V3. Love from INDIA 😊👍

[@ActionBOX]

Thanks for your comment yet again. We did indeed decide to build this after seeing your comment and others on our last video. We agree with your suggestions, and will implement them in the next version of the machine. Cheers, Dave

[@divyanshsrivastava7312]

@@ActionBOX Sup, thanks for replying again 😄. If you need any assistance in the implementation in this project feel free to ping me, I'm a Mechanical Engineering student so might be able to help... Thanks cya...

[@patrickshirley1037]

I'd love to buy one of these. Thanks for the info!

[@ActionBOX]

Sweet 😃, they will be available for sale when we release our shredii 3.0 video on Aug 5th. Cheers.

[@nicholashamblin3600]

Sweet project I like the shredder!! I do have an idea instead of the teeth spiraling off to one side offset them so that the spiral meets in the middle centering the pieces instead of pushing them to one side of the carriage.

[@ActionBOX]

Hi Nicholas, thanks for your input. We actually did implement this in our shredii 3.0 video and it worked great. Good suggestion. Cheers, Dave

[@sanjuansteve]

I think everyone with a 3D printer should have a shredder too!

[@angst_]

If you stack the blades onto the shaft in a V form they would funnel the parts into the center, instead of walking the parts to the left. Not as noticeable on the second version with smaller teeth, but might have helped with the first version.

[@hectorhernandez6846]

That was pretty cool.

[@ActionBOX]

Thanks, check out our updated version here. It has dual blades. Mini DIY Shredder Helps Recycle Plastic Bottles and Aluminum Cans kzbin.info/www/bejne/robJhaZrZbh7nZY

[@Bruno-cb5gk]

this is really cool!

[@joesmith2465]

nice build guys

[@StackingLayers]

I have a box full of printing mishaps and support material just waiting for something like this!

[@ActionBOX]

We hope to make a kit available really soon.

[@321apocalyps]

Awesome build, I've always wanted to make one of these but for shredding HDPE for recycling but never had access to the heavy metal, finger crossed I guess lol

[@liggerstuxin1]

The thing is terrifying. Good job.

[@ActionBOX]

Haha thanks! Stay tuned for the even more terrifying SHREDII 5.0 video coming soon!

[@TrollFaceTheMan]

That is pretty cool.

[@ActionBOX]

Thanks 😊

[@TrollFaceTheMan]

@@ActionBOX, you are welcome. You guys will end up being a big channel for sure at some point. Keep up the good work!

[@jessem8928]

I could use shreddy for many projects!

[@MyChrisable]

Damn that's cool!

[@FixitFrank]

Very cool

[@JulianTheHunter]

Well, it's amazing

[@DonCarlione973]

Really awesome video bro that was pretty creative! ✌🏼

[@ActionBOX]

Glad you liked it!

[@KylarGrafing-lg2sn]

Coolest shredder I’ve ever seen

[@ActionBOX]

Thank you! Glad you like it

[@ByDesignation]

Most underrated channel

[@ActionBOX]

Thank you! We love to hear that 🤩

[@JuStiCe1er]

great job

[@michaelbabich4629]

Great looking shredder I would consider purchasing one wen available.

[@zangarkhan]

Super interested in buying shreddy v2. V3 should be double the length and have tapped holes on top for a hopper. Would love one just make less runs to recycling.