Adjustable Box Joint Jig / Plans Available

An adjustable box joint jig that lets you cut from 1/8 to 3/4-inch wide box joints down to 1/1000th of an inch. This is my fourth iteration of this jig but I finally have it trimmed down to just what you need for accurate, repeatable box joints. This should be the last box joint jig you ever have to make.
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TOOLS THAT I USED IN THIS VIDEO:
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Jig Hardware Kit- lddy.no/qe5l
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My Favorite .9 Mechanical Pencil- amzn.to/2FGpWQ2
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PEC Blem Double Square- lddy.no/qe5g
Woodpeckers Square- amzn.to/31kFRLK
Forstner Bits- lddy.no/qe6s
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Adjustable Box Joint Jig Plan: inspirewoodcraft.com/product/...
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[@barzalou]

I'm a recently retired teacher w/ 30yrs under my belt. You have what it takes to teach. You are thorough, clear and very patient in your explanations. To me, you are a nice find that I will follow. I'm impressed!

[@segfahlt]

ditto. nicely done.

[@vilod]

I literally went to comment and saw this comment is exactly what I wanted to say. He's so good at explaining without any fluff. Just the facts, but yet still very enjoyable.

[@mickleblade]

He is teaching, currently to a class of 217k students!

[@plainnpretty]

I agree he’s good at explaining. I build a complex jig but I don’t use it because it’s complicated. I like this one enough to build myself one. Thanks for sharing

[@jamesnasmith984]

A mentor needs expertise and experience. Speaking skills define the professor. Seeing things as viewed by the newby makes the master.

[@63Ducati1]

I built an adjustable box joint jig several years ago, following Lanny Shaughnessy (okala, FL) that had matching screws in two places. It worked perfectly the first time I used it. But the second time, I couldn't remember which way to adjust the screws. The reasoning to proceed was that there were only two directions to adjust. By the time I quit trying, I had every combination (or at least I thought I did) and none of them worked. This jig, with one adjustment is easy enough to measure and know whether to make the pin larger or smaller. Further, one key for any size joint is new. Every other box joint jig insists that the key has to change with the joint size. You have thought this through well enough and explained it well enough that I think I now understand it as well. Thank you!! Further, you have addressed the problem that no one except William Ng has addressed. All the other jigs make the pin the same width of the cut. They end the video showing how well the joint fits together, and never put any glue on and try to assemble. You can't do it! The .004 narrower pin than slot is exactly what William Ng Recommends. I've watched Ng build his box jig several times, but didn't come away with the understanding that I have from yours. I've been subscribed to your channel for some time and gave this one a like. Wish I could give you 100 likes! Yes 45 min is a long video, but it was well worth it to me. Well done!!!

[@JayneLewis-mh9if]

Absolute precision ,can't fault it

[@JayneLewis-mh9if]

Two errors are still absolute Royal. Keep the value true as it is

[@chipsterb4946]

The length was perfect. You do a good job of walking through your thought process, including the important points without jumbling it up with unnecessary details. You show us every step of the way… except sanding. Thanks. We all know sanding sux 😜 but is a necessary evil.

[@ericsturgulewski2399]

Best box joint design on KZbin! I'm tired of building disposable box joint kids. Thanks!

[@madeingreatbritainchannel]

The greatest explanation on how to build a finger joint jig,I have seen on KZbin and I have watched a load. Thanks a lot

[@bobplantz1511]

What I really liked about your video was the "extended" description of how to control blow-out which is rarely mentioned in other jig videos. Thank you.

[@aarondsalberg]

All other box joint jig videos should be deleted. This is the simplest and most versatile jig. This video covers it all. Very nice work!

[@MrHighflyingclive]

This is, without doubt, the most elegant box-joint jig on KZbin!

[@Wood_Slice]

I cant believe how time flies. I watched a 40+min video in its entirety.

[@TedG1985]

This is THE best explanation of getting different sized keys. Thank you so much. So many people just rush through the explanation of their jig. Legend!

[@siitupe]

I really appreciate your thoroughness in all your videos. You make it possible for a guy like me who loves the craft but only has time to do things occasionally and with no prior experience. I’ve followed the video super closely, bought the plans and was able to build a solid version of this jig that I finally feel confident in to cut some nice box joints. I had been so frustrated using other jigs and tips I’ve come across that just don’t explain it quite like you do. Thank you for breaking down the whole 4/1000” suggestion like you did. I heard it first from William Ng but it didn’t click other than it being a rule. After watching your video about 6 times and making a ton of mistakes I finally get it. You have a gift, thank you for sharing with our community. Please keep doing what you do. You’re really doing the Lord’s work in woodworking!

[@Joey.Darkwoods-Studio]

Awesome DIY man! Great idea. As a noob I wasn't sure how this would work but makes a lot of sense! thx!

[@dnsar2619]

You have done a great job of teaching how to make this jig. No extra words and extra comment that was not not useful. Thank you for your direct and informative video.

[@karlpoulin3938]

I’m gonna sound like a broken record, best video - explanation i have seen. Thank you!

[@billcoley8520]

You sir have created a monster. I have built and rebuilt this dang jig 3 times. One mistake turns into three mistakes. A person would think it would be easy

[@djsmith5025]

I watched nearly all of the box joint jig videos on KZbin before stumbling upon yours. It made good sense to me, so yours is the one I built. It worked excellently right away, even with my chintzy dado stack. I appreciate your clear and calculated method of teaching. I watch KZbin woodworking videos in my shop for entertainment regularly. When I want instruction as well, I go to your channel. Thanks for that!

[@steviebye1]

Finally a box joint jig that makes sense to me. Plans downloaded. Thanks. Love everything you do. You are one clever man Jodi.

[@jamesnasmith984]

Superb teacher. Every detail clearly articulated in smooth sequence with no ums and awhs. 5 out of 5.

[@lylestavast7652]

deck of playing cards - best fine tuning aid ever...

[@InspireWoodcraft]

Lyle Stravast For a lot of thigs, yes. But at .0115" a piece, they can be a bit too thick for stuff like this.

[@mikeyvegas1185]

Excellent video. Great pace to ensure all can keep up. Really truly appreciate your work in making this for us all. I rarely leave comments but wanted to say thank and great job.

[@fabiomerlin8820]

Perfect video. Not long at all. I needed to watch all of it to solve my jig issues. Thank you.

[@egbluesuede1220]

the thing that has intimidated me from building a box joint jig was understanding how to set it up and use it accurately. Store bought jigs don't solve this, as you still need to understand how to adjust and use it. I'll give this one a shot, because you did such a great job making this simple to build, and simple to adjust and use. I may use an old set of brass set up gauges for a key, as I've upgraded from my old ones.

[@dennisseemann571]

not only a nifty little box joint jig but the best explanation of a build I have ever seen, great job!

[@akbychoice]

46 minutes well spent learning this method. Thank you.

[@marknichols7861]

Brilliant! This is one of the best produced and most detailed "how-to" videos I've had the pleasure of watching... (20x) - Building one of these now so I can construct my guitar speaker cabinet. And yes, you are costing me money - went out and bought one of the Woodpecker 6" Pocket T squares.

[@edwardjohnson2533]

I thought you had the best design I’ve ever seen for a box joint. You kept it simple, but more importantly you explained it extremely well allowing a thorough understanding of how to not only make it but to use it. Thanks for the upload I appreciate it

[@sentpacking3879]

You and your page are new to me. Finally a real good video with great explanations of all the procedures for a good solid box joint jig. I'll be making one for sure. Thanks.

[@i.b.deplorable]

THANKS for your excellent video. I have been wanting to make box joints and this video is the best that I have found. Also, your 1-page drawing was well worth the cost! After making the box joint jig (it was as easy as it appeared), I made my first box. It was 7 inches square, 24 inches tall and used 1/4 inch (nominal) plywood. I used a 3/4 inch dado, so it had 16 pins and 16 sockets per corner. Thanks to your ingenious method of making fine adjustments, the pins and sockets fit together perfectly. And, possibly because I clamped all 4 of the sides together while I cut the fingers and grooves, the 16th pin fit as perfectly as the first one did. For being my first box, I was amazed. My only regret pertains to the 1/4" dado groove for the bottom of the box. I registered off of the end of the board (as I usually do). But I should have registered off of the first socket. The 4 grooves would have lined up better and the bottom piece would have fit better. Nevertheless, after some glue (sparingly) and elastic bands and as many clamps as I owned, I had a nice looking box custom made to my needs. I'm not sure why, but it ended up with 8 degrees of spiral from bottom to top. Interesting, but not a problem since the intended content is a cylinder. Thanks again for the excellent video with its thorough explanation and helpful plans. Best regards, I.B. (LIKED and SUBSCRIBED)

[@kevinthomson6324]

I love this design. I think I just found my next fixture build. Been wanting to build a box joint jig for a while now. This looks simple and cheap to build. But super accurate. Being a cnc metal working operator I can’t stop myself from making everything within a few thousands when I’m in my wood shop.

[@walterruddiman7338]

So I watched the video about 5 times and took most of Saturday to build it. little trouble with the pin but it was my fault. I finally got it to sink in and this is the greatest easy to use and incredibly accurate box joint jig ever. thanks Jodee you rock and are at the top of my UTube watch list.

[@ybenormal]

Excellent video and very thorough, step-by-step instructions with explanations at each step! After watching the video two times, I am very confident that I could build this jig without the printed plans. However, I went in and paid the nominal $3 cost for the plans as a small token of appreciation for all of your hard work and I will be building this jig tomorrow. Thanks for sharing!

[@carldonnaolden7351]

BEST... the feeler gauge approach is so precise. So simple... can make one in an hour or so. Cool

[@makeyourownsawdust9225]

Great instructional video. Thanks from Australia.

[@larrysimmons7084]

I have watched a lot of videos on this jig recently. Bar none, this is a simple, yet extremely elegant solution to this joint. The micro adjustment blew my mind. Really, really well explained. Will definitely be building this soon. Thanks, subscribed. 😁

[@gordroberts53]

What Jimmy said below, the best and easiest to understand video I've seen on this topic, I especially like the versatility you designed into it. My tip for jig runners: I use hardwood for my mitre slot runners but make them adjustable. I start with stock that is just a tiny bit loose in the slot. Then I cut two lengthwise slots at either end about an inch or so long and about 1/3 of the width from the SAME EDGE with a flush cut saw. Clamp the runner in a vise and drill a pilot hole for a #4 or #6 wood screw then clamp the edge of the runner in such a way as to close the flush cut kerf, then run the screw in to cut the threads and countersink the hole. Now wind the screw in until the head of the wood screw contacts the counter sink. The runners must be oriented so that they are on the side left side of the mitre slot (for left hand tilting saws, reverse for right hand). Once the runners have been installed in the normal fashion, I use the screw to snug the fit. Keeping the adjustment screw on the left side of the runner allows adjustment to push the runner up firm on the reference (right) side of the miter slots. The reference side is the side you use to dial in the parallelism of the blade and fence. Works like a charm, my sleds remain square and I can adjust for seasonal expansion as well as wear. Sorry this is a little long...

[@stephenfishman4964]

I've made numerous size-specific box joint jigs but always felt there had to be a better way. THIS is the better way. Thanks!

[@wizardwillbonner]

Out of "all" of the box joint videos, you are the only one to answer that age old question that has plagued mankind! 'Which came first? The chicken or the egg?' Seriously though. How should I dimension my material for the box? For people that make lap joints, be it dowels, nails or screwed boxes. It's really easy to overthink the problem. Thanks for your video. This jig isn't over engineered.

[@bee-u-tifuladventures4771]

Great video! Thanks for putting it together. I must admit, though, that I am feeling pretty inept tonight. No fault of yours, Jody. It's all on me. You see, I've watched this video in it's entirety, at least 8 or 10 times. I took notes and made paper drawings. I *thought* that I had it down to a science.... So out to the garage I go. High steppin' and feeling confident that Jody taught me something new and useful. I proceed to fire up the heater in the workshop due it being only around 15 degrees outdoors here in southern Indiana at the moment. I pieced together what scraps I had on hand to work with. I proceeded to put this entire jig together and somehow screwed something up in the process when making my initial cuts into the base plate when trying to get the "pin" lined up. I dunno what happened. All I can tell you is that I was more frustrated than a doggone mosquito in a mannequin factory before it was over. I ended up removing all of the hardware, relinquishing the project to the clutches of the campfire pit, hung my head in shame and wandering back indoors to watch this video a few more times until I could figure out what went wrong and what I need to do to get the next attempt done correctly. I will not quit! Sometimes, being a "newbie" is very frustrating. The seasoned "pro's" make things look so easy on camera. Jody, thanks again for taking the time to film, edit and share your knowledge. It is more appreciated than your probably realize. Folks like me probably help pump the algorithm of your videos just by having to watch it so many times in the process of attempting to duplicate your shared idea, :-) EDIT: After watching this video a few more times, I was able to figure out what I did wrong on my first attempt. I then started over from scratch and after a few hours I am now successfully making 1/4" through 3/4" box joints! Keep in mind that I also had never tried using a dado blade setup before, so that was tossed into the mix of the learning process. Now I need to gather up some lumber so that I can start churning out some new bee hive boxes before spring gets here. Thanks again Jody! :-)

[@Amethyst1919]

YES!!! HIVE BOXES!!! Same reason I'm here!!!

[@mykhelderian]

Great Jig! You are a great innovator and an even better teacher. The best part of your videos is that they are always so thorough and seem to anticipate our questions and the potential problems we might run into. Great job. Thank you.

[@carololivie2095]

This is the best video for a jig that I have ever seen! You are so thorough and clear! I retired 2 years ago and was always interested in wood working and now have the time to learn. I only have KZbin as an educator. I purchased many plans but the videos that go with them show off the features instead of showing how and why to do each step. Thankyou from those of us that are not that experienced and we can actually learn a lot from your video! THANK YOU!

[@lisakelley9451]

I really appreciate your clear, methodical approach to your project videos. I'm an "intermediate beginner" woodworker and your KISS approach is also much appreciated!

[@autumnknight8710]

Excellent Presentation Sir - Thanx

[@billcoley8520]

You certainly cover every detail involved with this box joint jig..

[@AxGryndr]

I think the reason people use a pin the size of the cut is to reduce the potential for error. Having a thinner key means the board could wander during the cut or could result in inaccurate finger widths if the piece does not fully register with the side of the pin. One approach to design is to make errors/mistakes difficult for the user to encounter. Of course this is a lot that can be said about ease of use and adjustability as well.

[@williamj.milosh5848]

I'm about as new a newbie as you'll find anywhere. I'm just getting into it at 79. I've watched a lot of KZbin videos for a lot of things, but you are the best I've seen. You have a very well balanced sense of instruction. No gimmicks, no unnecessary talk. I'm a fan and subscriber.

[@irlpguy]

Finally got my workshop somewhat organized and wanted to build a box joint jig for my table saw or router table. Started with one for the router table but having trouble getting it set properly. Then I came across your video, what a great job you have done in describing the project. I intend to start on this in the next day or two. Thank you for creating such a useful and impressive video..

[@hokaidosax]

Thank you for sharing this simple but effective solution! You are a great tutor!

[@davehernandez4177]

I am SO impressed. Great video

[@tomsatterlee8397]

Have never made a box joint jig but I am impressed that more and more we see the use of the calipers in woodworking. In my mind that is great. Will try this next week.

[@DavidSmith-gs7fy]

Today I tackled box joints on my table saw with a different plan. It worked but I felt there must be a way to make it work with different sized dados. And then I saw your design. I'm sold. Wonderful! Thank you.

[@brett328]

I've watched many of these builds. Yours is the easiest to build that facilitates extreme precision with minimal skill and effort. Well done. Built one this weekend to make a watch box. Instant success! Subscribed. Glad to have found your video, I really didn't want to makes Mathias's over engineered gear box transmission masterpiece. The thought of it gave me anxiety. Thanks dude!

[@anthonylock2004]

other jigs insist the key is the same width at the cut.. Its good to see its the edge of the key to the cat that needs to be the same distance as the cut. Fundamental key point!!! exelent

[@TomJez100]

Elegantly designed jig! Hard to make simple yet fully functional. Excellent presentation! Video length proper for project: rather than uselessly showing, you guide the viewer to understanding and correctly building a successful jig. Keep including "Tricks of the trade" (drill guide block, super glue tacking, saw fence square...) promotes "I can do that" feeling with your plans. Great Job!! Small detail: The 2 adjustment stop screws might be better placed inline with the other adjustment screws to keep everything in a single axis.

[@InspireWoodcraft]

Thanks you for the kind words. On my original designs they were inline, but I figured it might be a little difficult for people to take the measurement people. It's a little harder to see down there.

[@zachgoestoeuro]

This is a really awesome jig. I’m currently in the middle of building it now! I’ll report back when it’s my daily driver.

[@Webjaybird]

Nice jig. Lately I’ve been using roll pins to attach my runners to the base of my table saw sleds. Lay the runners in their tracks with pennies or washers, position the base on top, squared to the fence. Then drill thru (both) with 1/8” for the roll pins, one at each end of each runner. If you want to add glue, you can mark them for position and take them off and put them right back on.

[@bobgenzel5367]

Your directions and comments while making this video adds so much by verbalizing your thought process, this helped me tremendously to understand how to make your awesome jig!

[@ronling8287]

Thanks for this video as I am just getting into building boxes with box joints. I did purchase your plans for making the box joint jig

[@photojournalists]

I just built this jig this weekend and used it to make perfect finger joints. Of all the jigs/videos. This is the best one I’ve seen among all the rest of videos out there. Watch the follow up video in making the box joint.

[@TomDanaher]

Brilliant! I've seen many BJ jigs and this is far and away the best.

[@JSmith-nn5mi]

It was a great video and when you're talking you're actually explaining something and not talking about your aunt Gladys or something else like some of these people do and drive you crazy great job

[@philkidd]

I realize this video is 3 years old but I just wanted to point out that not all saws load the blade from the same side. I have a Delta Unisaw and the fixed blade is on the opposite side from your video. That being said, I do like this jig and will most likely be making one for my shop soon!

[@gatorspike]

I think you did a great job with this one. Not just the build process, but also the caveats around your design choices. Every time I wondered why or did you think of something you were right there with the answer. Your videos are really improving Jodi. I look forward to more quality instruction/ advice from you.

[@InspireWoodcraft]

Thank you, sincerely.

[@johnharwood9244]

Absolutely the Bees Knees for the amateur wood butcher to make cabinet quality finger joints, clear and brilliant video Thank You

[@EEEZSolutionS]

Excellent video and VERY well designed jig... your videos are always superb! I will DEFINITELY make one for myself-- it's an easy way for me, as a relatively new woodworker,to up my game. Thanks, Larry

[@geolisadrag-racing2349]

GREAT video! Step by step build & starting with same length boards made all the difference to me. i have some medical limitations but have been trying to return to building. i wanted to make my husband a watch tray w/box joints. After 2 months of watching way too many jig videos i was exhausted and less than motivated. After your video last week i got up grabbed a 5 foot piece of 4" poplar i already had and a few minutes and only 3 cuts later i was half way done. i don't use the table saw these days but this jig worked great on the router table with next no modification. i can't tell you how much someone like me, stuck in bed more days than not, appreciates the time & effort it takes for you, & channels like yours, to share your expertise & bring your builds to my screen. Thank You! 🔧Lisa♿ *also- i subscribed & will share this video w/ the other disabled builders i know>

[@willynilly4651]

What a great tutorial, you just saved me. I am a novice and went thru 4 days of frustration. I learned a lot thru trail and error. Now I have hope on the horizon and excited about getting my jig set up again. Thank you so much!

[@hansangb]

Love it. Simple, to the point and pro-tips.

[@chadmayer8562]

Best explanation of how a box joint jig actually works. Grateful.

[@Thomas-po3by]

Nicely done video!! With out a doubt the best explanation of how to create a box joint I’ve never seen..Tc from Nevada

[@kevinbudke8438]

Really good jig. I’ll be adding this to my collection. Thank you.

[@geoffreykail9129]

Very easy to follow you AND understand your reasoning. Thank You The only difference I will go with a metal guide pin inset into the base of the moving fence that will be an eighth inch thick. I have a mill and will be able to fabricate it for rigidity and durability.

[@akquicksilver]

Cool jig and great detail for the build and appllication!

[@ChristianBrink]

Great Video as always! love that you get straight to the point and practical explanations

[@harveyclark2440]

Outstanding instruction! You're efficient in what you explain and don't go any further than necessary to get the point across. You're succinct. That's very refreshing! Thanks for such a great video.

[@gregbarber8659]

I’m just seeing this. Thank you for the great information

[@mshedd8809]

love the micro adjustment. well done

[@MCsCreations]

Fantastic jig, dude! Thanks a lot! 😃 Stay safe there with your family! 🖖😊

[@larrysmith4661]

Enjoyed your video. great plan, and well explained.

[@billbabbitt5108]

This is a great jig. The only drawback is that as designed it only accommodates one thickness of wood. I make small boxes using from ¼ inch to ½ inch thick wood. The pin will need to be changed for each thickness. The obvious solution is to make several front panels, one for each thickness. Still a great design, though.

[@InspireWoodcraft]

Thank you for watching. I think I am not understanding though. Why would you only be able to use one thickness? I have cut multiple thicknesses without issue.

[@billbabbitt5108]

@@InspireWoodcraft Maybe I don't understand, but the pin HEIGHT and subsequent blade height needs to be the same as the wood thickness. Otherwise, if the pin is taller than the wood thickness (and blade height) the cut piece will not fit properly over the pin. For example: if I'm using ¼ inch stock for the box and the pin is ½ inch tall by ¼ inch wide, the cut piece will not fit done to the base on the cut. Conversely, if the pin is ¼ inch tall you could easily use it for ½ inch stock. I think the pin needs to be no higher than the thinnest stock you will be cutting. I use a ¼ x ¼ inch pin for everything up to ½ inch cuts.

[@CeesTax]

Excellent tutorial. I enjoyed every minute of it.

[@TheSkiggly]

Another great addition and informative video. Thank you!

[@randymcleod6120]

Brilliant! Best design I've seen yet. I'll definitely be building this one. Thanks!

[@davewmck]

Thanks for this and all of your hard work producing content. I’ll be making this tomorrow

[@CecilKMart]

Fantastic video! Thank you for taking the time to share your expertise so thoroughly!

[@8178scotty]

This was fantastic! Great adjustability and explained well. Thank you. I will be making this very soon.

[@thefish727]

thorough, detailed videos are in such short supply on yt. THANK YOU

[@michaeldoherty6170]

I never did finger joints before, watched the video, built the jig, and cut my first set yesterday. Came out perfect..!!!!. You do Inspire Jody, Thanks for some great videos

[@InspireWoodcraft]

That's awesome! Thank you for taking the time to come back and share your experience.

[@DonsWoodies]

Quite the brilliant jig. Absolutely the best I've seen.

[@jonathanyost5546]

Wow! This is the best jig building video I've watched. No "draw the rest of the owl" here. Every decision was well thought out and you conveyed your thoughts and decision making process well in the video. I'll be adapting my in-progress box joint jig to match what you've done here. Thanks for the work!

[@chrisbellis4762]

A fantastic video, thank you so much for spending the time to produce such a superb demonstration, and showing just how adaptable the set up is, I have ordered the plans, Thank you once again. Regards Chris

[@joshuamartin7443]

Definitely need to get my grandpas old table saw cutting square again and build this ! Thank you

[@jbloe555]

Great jig. One of the best. Thank you!

[@johnharrison8807]

I just built this jig and it is awesome. Took a little adjusting, but using screws and feeler guage lets you dial it right in. Thanks for sharing, I'm a huge fan.

[@johnallingham3640]

)out of all the jigs i have seen this is the best I have seen. Thanks J Casey

[@breakinn403]

Well designed, excellent explanation on build. Thanks for sharing.

[@larsof54]

Sweet jig! Thanks a bunch.

[@adamdearing918]

Excellent design and tutorial Jody, thanks very much mate! 👍👏👏

[@DNBingo]

I appreciate the video, directions, and effort required to develop the jig and video. This is the first one t really make sense to me. Great Job!!!