Easy Box Joint Jig | How To Make Box Joints

Easy Box Joint Jig | How to Make Box Joints
In this video I show you how to make and quick and easy Box Joint Jig that you can use over and over again to cut perfect Box Joints
Merchandise & Plans: www.bourbonmoth.com
Patreon Page: / bourbonmothwoodworking
Cameo: www.cameo.com/bourbonmoth
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Links below to tools and supplies:
3M Cubitron Sandpaper: lddy.no/1hset
16 G Nailer: amzn.to/2KnhyUB
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ISOtunes Bluetooth Hearing Protection (10% off code- BOURBONMOTH10) bit.ly/BourbonMoth10
Bits & Bits Precision Cutting Tools (10% off code- BOURBONBITS)
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RZ Mask (15% off code: BOURBONMOTH15)
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Pony Jorgensen Clamps: bit.ly/3knr9fZ
Spec Ops Hammer: amzn.to/3fMjAOd
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[@Rob-je6vx]

I want to express my appreciation for all your videos. Thru your work I was inspired to take up woodworking in June 2020. In 6 months I’ve gone from not knowing much and the art of woodworking to being able to build an entire kitchen of new custom cabinets. Now I’m starting to tackle taking on jobs from customers and building custom furniture. Thanks for helping me discover something that has forever transformed my life. God bless.

[@Bourbonmoth]

That’s awesome 🙌🏻🙌🏻

[@gsp4prez]

Damn my guy, great work! That’s my dream too. Inspired me to get going! Finishing up my workbench, then it’s go time.

[@suzesiviter6083]

@@Bourbonmoth I bought a dovetail rig and whilst I can join boards edge to edge, I cant make right angle joints, it can clamp both boards at right angles, but the top board stencil is 1.5"' away from the board and no way to rotate it (Like you need a route bit with a very long shaft), any ideas what this type of jig is and what its use is? It looks to be quite old and made in England.

[@DeepSnowRider]

@@Bourbonmoth couldn't you flip this jig around and use it in the opposite direction for a different size cut say 3/4" ? so this jig cuts 2 different size box joints

[@nathanmitchell4839]

@@DeepSnowRider if he made one that cuts 3/8 box joints made the fence 3x3 glulam, made the base 3" wider than the fence, and eliminated the sides and back he could then use the jig to cut door stile tenon's without changing any settings. KZbin Woodsmith finger joints, their jig makes quick work of variable pins with minimal chance of error, and the jig if planned right can come from a single 2'x2'x1/2" plywood.

[@DavePettittVoiceOver]

This is without a doubt the best video on box joint jigs I’ve watched

[@VitalityMassage]

I think I'll actually do this. Thanks.

[@tylerwinter512]

Amazing. I’m new so I’m thankful for this perfect explanation that a child could comprehend.

[@fractuured1]

I might never even use this, but the how-to is amazing. Perfectly understandable, even for a complete beginner. Explanations were super clear. Awesome work, and thank you for taking the time to create!!

[@johnbhumphrey]

That is the most user friendly box joint video I've ever watched. Everyone else makes it so complicated. Good job. Love your sense of humor also.

[@blainerueckwald]

Go see William Ng, his box joint is a lot simpler and more accurate as well

[@user-it6yz3yu5g]

I watched lots of videos of how to do the joints and I always felt that something was missing! Here you are explaining it! Thanks alot!

[@ajdsparky]

“Or end up in a Goodwill somewhere”😅😅. That’s how I feel about all the gifts I’ve made over the years. 😢. Thoroughly enjoy your videos, thank you

[@steveschiebner3505]

This is exactly what a KZbin channel should be. Fun, instructive, and totally useful. Great video. I am building my box joint jig right now!

[@keto4life197]

Okaaay hero

[@williamforrester721]

00S0q000000011q

[@danielbergshoeff3428]

This was awesome! I learned 2 things from this- both how to make a saw sled and how to do the box joints. I haven’t seen a video explaining it so simply and well done! Thanks!

[@jetlaggedchef6806]

same!

[@donf3739]

@@jetlaggedchef6806 Just keep in mind that the front fence on a regular sled that's used for making longer cuts, should be more precisely squared than one like this one. On short cuts like this, precise 90º cuts aren't so critical.

[@Relaxbrother18860]

Wish I've seen this before very clean smart you're a great carpenter best of luck

[@matthewj3390]

So much more honest and transparent than TOH. Thanks!

[@artespop1]

This guy is so freaking smart and funny, one of my favorite in KZbin of not my favorite. 🤣👍👍👍👍👍

[@philgoulding5219]

Great video! I too learned about the simplified method for making repeated box joints and a bonus for the sled build. I have built additional sleds for crosscut and miter joints. I like having a dedicated sled for box joints and now I know how to thanks to your video. Sincere thanks and keep them coming. I'll be watching.

[@joeallen7981]

Always nice to watch you work

[@grassroots9304]

I've been watching a number of videos on this technique. Yours is the only video I've seen which talks about and shows how the offsetting cuts are made and then fitted. In other videos it's just magic, you define/explain it well.

[@dalekundtz4603]

Wish I had seen a video like this back when I was running a woodworking hobby business. I did mine using a scroll saw with fine blades which took a long time and did not always fit tight like this one did. Thanks for teaching an old man something new.

[@ishtlutz1261]

Hey with your woodworking hobby business, how did that work? How did you start it? Did it cost you money to start up/run? Did you charge people to come & how much (may I ask)? How did it work, did you have a different topic taught each day? Or was it like a lab with free use of machines?

[@RinzlerrExe]

Everyday I get on KZbin. And everyday I get this video recommended to me. Guess I’m learning how to make a jig

[@grobertson2008]

Great video thanks. And who would give this a thumbs down!

[@derricksampson8918]

Thank you so much for posting this video. I have been watching your channel for some time now and made my first jig as a result of your instructions. It was challenging, frustrating, and so rewarding.

[@karlwink9550]

Always entertains and always informative. So many videos like this one seem to make the project a little more difficult than it should be. However, Mr. Bourbon Moth talks you through it with good video and to the point verbal directions. I needed someone like him for my college calculus classes - calc is still very Dark Magic to me. Anyway, thank you for your quality presentation and describing the process simply. As always, well done!

[@salvadorcano4494]

That's a badass jig.. thx for sharing. Much quicker way than using a dovetail jig.

[@jacksawyer3626]

I like your sense of humor in your presentation.

[@toddstampfl6235]

I went by your instructions on the jig assembly and I will was amazed. I think I spent more time playing with my datto stack than building the sled. You definitely need to get the stack to match your tooth. My first scrap 4” joint came out perfect and tight. Now it’s time to build some drawers. Thank you for the great video. Wish I could post a picture of my joint.

[@mikkelnannan2688]

Love the way you added the glides with glue!! Definitely using this method for future jigs!

[@ApexComplete]

Doesn't this result in a sled that isn't actually sitting on the table though? would it be better to cut the runners a little shy of the table and then install them with coins in the slots to raise them up while you glue?

[@davidpalacios9432]

Great video. I always learn something new watching your videos

[@Magicmike12345]

Finished joint is a thing of beauty.

[@Cynchronia]

Amazing channel for someone like me just starting out in woodworking, but your humorous nature is what got me to subscribe 🤣

[@Drevid]

Same. I love these videos and the instructor is fantastic.

[@westcoastbashbros9774]

Well done, this is a great video! Thank you.

[@3rdEyeGnostic]

Hot dang, now I can make box joints!!!

[@mikesharp4033]

Nothing short of genius; perfection in least number of parts and operations. I'm going to steal your ideas. Many thanks.

[@Bill.Pearson]

I've seen videos before on how to use a jig with a pin to make joints like this, but this is the first one I've seen that showed how to use the first board to align the mating board. Thank you! That makes it sooo much easier to understand!

[@kmattar]

Oh the back of Baltic birch plywood ALWAYS chipped off; even with tape! You guys deserve thumbs up just for making everything look easy. It’s like baking never looks as good as the pics when it’s done 🍺

[@glittalogik]

Of course functionally it doesn't *really* matter for a shop jig, but there's nothing wrong with wanting your gear to look nice. If the chip-out is going to bug you, just clamp a sacrificial piece of scrap to the back face of each chippable surface before you cut (In this case, the inside face of the front fence and the outside face of the fence+base at the back of the sled). It works way better than tape, especially if you can clamp close to the cutline (obvious disclaimer: NOT so close that you risk clamp/blade contact)

[@jefferydegarmo9946]

Great step-by-step! First time attempt was successful. Thank!

[@tomruark1839]

You sir are a great teacher! Thanks for making this so clear.

[@Kris-nw4hh]

Hey, I wanted to start off by saying that I LOVE your videos. I am brand new to wood working and so far I have learned tons of diffrent things from you. Keep up the amazing videos and keep inspiring thousands like me! Cheers!!

[@claymango576]

I never realized how much jig making goes into woodworking.

[@bret_Lambky]

I have a few fixtures to help, I was a machinist and then an Aircraft Jig / toolmaker. So I am always thinking from the tooling perspective. If your going to perform repeatable operations it’s the only way to go. Box joints, dovetails, splines, and evening holding fixtures are great ideas.

[@elwood212]

Clay Mango all aspects of woodworking inc whittling

[@kysportsman8896]

Have jigs all over my shop. Saves immense amounts of time and frustration.

[@HBSuccess]

You'll make more jigs than projects. If you're serious, find a local source of Baltic birch plywood.

[@ilyazpasha9395]

I love box joints very very good 👍👍👍

[@haroldcall2441]

Cool. This is by far the easiest method I've seen to build a jig. I've never done box joints due to the complexity, but even an old Pipefitter can do it with your instruction Thanks, Bud.

[@curtwarkentin6167]

That is an awesome project. It turned out amazingly smooth and did a great job. Thanks for sharing your knowledge and wisdom.

[@katherinestott7158]

Excellent video tutorial :-) I have just made something inspired by this to use with a router table as I don’t have a dado blade - it works perfectly! Thank you!

[@dianetrainer9375]

I think your soft humor is terrific. It makes watching this enjoyable

[@HowIDoThingsDIY]

Awesome. Crushed it again. Great education and entertainment.

[@tommycristaldi9037]

Glad you showed how to make a box joint after and explained how it works with the little extra on the end. Made sense now. Great content. Big fan. Keep it coming.

[@TheDesignerXD]

This is wonderful. I built a sled similar to your other one (sans the front piece of aluminum...) and now I will be building a box joint jig too. Thank you as always for the awesome information.

[@tedge19]

Good work man from the UK 🇬🇧

[@martinoamello3017]

About 5 years or so ago I made a jig and a little box for my dad and it came out perfect. Since then I have not been able to replicate a successful box joint or jig and it's driven me crazy. I'm going to try again and if it works I'll thank you. If not I'll commit myself to the nearest asylum and live out the rest of my days not allowed near anything sharp. And get rid of my cabinet shop..

[@user-qg6fy4yp8t]

Great video, liked the sled and your design ( very simple) and comfortable to use. And it's good to have good humor!!! it's a woodworking show not a grammar lesson

[@TikeMyson69]

A longer peg would allow you to cut multiple boards at the same time. You could even have the peg going all the way to the other end of the box. Great video, thanks for sharing.

[@veritasestveritas8646]

Because he didn't square the back fence, any error will be multiplied the more boards are stacked in front of the first.

[@GregJoshuaW]

@@veritasestveritas8646 Still a good idea/ iterative step though. Soon we'll all be making our own furniture again. lol!

[@bret_Lambky]

VeritasEstVeritas I agree, for 1* error is .017 of an inch degree difference. That adds up quickly especially if you multiple the degree error.

[@texasfossilguy]

Great idea

[@davidelliott5843]

@@texasfossilguy All should be well as long as that long peg/batten runs parallel with the rip blade slot and rip fence. But the effort needed to set all the additional work pieces probably wont save much time. And we can be sure that one(?) will shift while cutting slots.

[@gantsencalhoun3432]

You just earned yourself a subscriber

[@timjones4850]

Just superb, and brilliantly presented. Gawd bless ya!

[@gordroberts53]

this is one of the sturdiest and simplest I've seen. I have found that moving the register peg a few thousandths closer to the blade before fixing the rear fence to the base reduces the peg width just enough to allow for the tightening of the joint caused by the glue. But I am generally making small boxes and using the kerf of my FTG blade instead of a dado stack, might not be an issue with such large fingers. Thanks for sharing, have some drawer boxes to make for the shop, will make myself one of these for sure.

[@JSeed47]

"ooooh box joints" lol so snarky love it. now if only i had a table saw....

[@Jimbel500]

and a dado blade. (note to self; buy that dado blade set you always wanted.)

[@tomrobinson4599]

A beautiful conclusion right there. Enormously satisfying ;)

[@markandpattyjohnson7926]

best demo yet, cowboy thanks, 47 year carpenter

[@rafiutaoheed6516]

You are one of the best teachers on the internet, your builds are always so easy to replicate

[@jstep4146]

I made one but made that tab longer so I can do 8 at a time - works great!

[@bobpritz7780]

Outstanding! I'll build this today! I needed it last night..... Sigh...... 😎

[@groovetrain397]

I like your sense of humour!

[@spicyhot1695]

A very impressive build. I absolutely love this jig, I am adding it to my To-Do list. I am your new fan. Thanks for sharing

[@1pcfred]

It's awfully involved. I just screw a scrap of wood to my miter gauge with the pin in it. I also make the pin long enough that it can hold all 4 sides at once. Because pushing stock back and forth gets old real fast. Plus the joints come out more accurately if you cut them stacked all up at once too. I clamp my stacks together before I cut them. You still have to do the reversing deal before you stack all the sides up like is shown here. Then you set your stack up on the pin, clamp it all together and cut away.

[@Turk380]

@@1pcfred exactly what I did. Just made basically his back panel, a few in the common sizes I make. I do 2 sides at once.. I can't visualize how you're doing all 4 sides together and get them to line up right?

[@1pcfred]

@@Turk380 You do the alternating face cuts first of course then stack them all on the pin and clamp them up together. I wrote an article about how I do it here www.instructables.com/How-to-Make-a-Box-Joint-Box/ I think they come out better stacked. It is certainly less back and forth.

[@tykelemexploring7351]

Great! Something else added to my list of things I need to do!! 👍🏼

[@DielectricFailure]

I was always curious how this was done, but I appreciate you taking the time to really do a thorough explanation.

[@willamor3693]

Loves these videos and the dry humour! Keep up the good work 💪👍

[@kjbaran]

Needed this! I’m getting things together so I can make my own bee hives. Thanks a bunch!

[@clypeum5063]

hey man, ive found that a simple rabbet joint is way strong enough for hives (mine are still going strong after 10+ years). No need to put the extra work in, just use high quality wood, not anything with glue and multiple layers! Also waterproof wood glue helps a lot lol, believe me the normal wood glue isnt waterproof (bad mistake). Cheers and happy beekeeping!

[@BlueandGreenIceQueen]

I have the same jig! It's amazing! Thank-you for the great video!

[@joeltham1979]

Down at the first hurdle, I don't have a plywood stash. I do enjoy watching your expert supervision and your funny delivery. You are a really humorous man. Greetings from all us lady DIYer's in the UK. 🥰

[@a.w.thompson4001]

Smart method and funny presentation most appreciated. Thanks!

[@travismitchell5297]

Bro you just made me a believer. I like the energy. New woodworker and this video gave me a feeling of triumph. Good shit💪🏿💪🏿

[@adamb452]

Love your videos, man. I know you asked what we'd like to see from you a while back, here's mine :) Would love to see a video of how you start a project from request through measurements, to sketch and how you figure out how much lumber you need to the start of the build.

[@adamb452]

You, of all people, could make that interesting and engaging 😄

[@woodymartl]

Hello i'm Martin from Bavaria, i see allways your videos. Your explanations work well for me, thanks for this. You've done a very great job. I've already learned a lot about it. Best wishes from Bavaria, for you and the family all the best. RESPECT from Martin. 🍀🍀🍀🍀👍👍👍👍💪💪💪💪🤜🤛🤜🤛

[@matthewgaylen2827]

a million subscribers... you're a legend and legendary...

[@PPMOCRG]

I did it, and it didn’t even hurt! Thanks for the great tutorial!

[@susanrose-vincent9716]

This is a great!! A very well demonstrated video. You did a wonderful job. Your instructions were clear. Your arm being in the way is not an issue. I also like you art and the name of your company is very creative. I have subscribed and look forward to you helping me with my next project. (I have to finish my chicken coop first - Cackleberry Castle)

[@annhans3535]

gonna make my husband watch this. This is way better than the kreg jig to make joints and having to fill the hole and cut off the excess. Such a pain. Thanks for the video.

[@keithc6370]

That's actually very useful, and will save some money. Thanks!

[@paulp.l.4869]

That intro! That voice. Instantly subbed.

[@leonweckwerth1144]

Seriously dude, one of the most informative and easy to watch videos ever! Keep up the good work

[@lionelroy4323]

Simple instructions for a simple guy. Sure I'll be watching more of your vids. Thanks, Nel

[@verathedrake1647]

So satisfying!!! You should post a video of cutting and fitting together box joints exclusively. It’s so mesmerizing. I could watch it all day. 😊

[@carterscustomrods]

That's nice!! It takes me forever to make something like this since I have to do cuts like this with a dremel tool due to my lack of functioning arm/leg.

[@hansschultze8392]

Great video! Now do one for people with a saw that doesn’t accept dado stacks 🙂

[@junehess501]

Yes please!

[@Rowgue51]

Just get a real saw.

[@fraensemeier-fotografie]

@@Rowgue51 dados not allowed in Germany, unfortunatelly ;)

[@Rowgue51]

@@fraensemeier-fotografie Just order a real saw from somewhere not Germany. It's not like the cops are going to be going door to door busting people with illegal saw blades.

[@oldhess]

@@fraensemeier-fotografie Wait, seriously?

[@herbmorris2762]

Extremely helpful sir! I pay you the ultimate compliment in saying "You're the man!" Thank you.

[@billnoname8093]

"Quit watching tv and go make something" lol, I'm putting together my cnc router while listening to you tube, I can multi task. Thanks for the video

[@BusyBeeLiving]

It really brings it "together"!

[@luisbueno6854]

Your good and funny 👏,👍

[@ShaunGuthrie]

Thanks for this! A slightly different take on others I've seen before. That's quite alright though and like how you did this. Will have to build me one!

[@aldermulder3758]

Well done. Well done. Great attitude = great work.

[@katandpapa]

You make it look so easy! That's the sign of a good craftsman! I'm a Master Electrician but I'm a newbie to woodworking. I'm disabled due to illness (Cancer, etc...) so I needed something to make me feel productive and woodworking was the answer! Your videos are awesome! BE SAFE,GOD BLESS!🇺🇸🙏❤

[@WilliamDouglasCo]

I like the super glue and activator trick. Pretty slick there bradda!

[@StreetKingz4Life]

They came out absolutely nice wow!must try some of these when i get chance on hand,thank you sire😉🤞

[@cancook9692]

Hi.. new subscriber here.. I'm from the philippines.. i love your videos! I'm a complete beginner, and learning a lot. I just wanna say thank you and keep on making videos.. good bless!

[@MC-vv7us]

Best box joint jig i have ever seen. Simply brilliant.

[@samreaders6758]

You make my day and I finally decided to make my first cabinet, I am extremely intimidated but you make wood working seem so easy, I just got to try it. Heck, I got most of the tools just too afraid. Thanks for inspiring me.

[@HoosierGeorge]

AMEN!

[@davidelliott5843]

Stop being scared and get on with it. Safety first of course.

[@healing2gether]

Hahah...I found my new “morning channel” great vibe, wonderful instruction, thanks a ton I’m Sub’d!! -Adam

[@davidstephens4772]

Great Video! You make the difficult look EZ! Thanks.

[@joew.harris7018]

That is the best box joint instruction video I have ever seen. I am positive that I will be able to duplicate that without any problem. Thank you.

[@matt_metcalf]

Great video! Wondering if you can make a future video of cabinet carcasses and face frames? Thanks

[@Bourbonmoth]

Yes indeed

[@gabedebaltz490]

@@Bourbonmoth This I very much want to see. I really want to build my own kitchen cabinets.

[@temssky13]

Dude.. man crush happening right now.. that was brilliant bro!!

[@TheNicolaasII]

I like you style: funny, but very clear!

[@dennissmith5837]

Great video. Clear concise narrative. Not too much chatting, not tol ittte chatting that leads to borrriinng! Very good technique and great video even with the arm in the way.

[@elwood212]

All I need now is a decent table saw.😂😂

[@roycarlson0517]

For real .

[@matteout_woodworking]

I'm sure you can do this on a cheap saw with a decent base. The major difference between an cabinet saw and a portable contractor saw is the weight. The weight helps keep the vibrations down. I used a 1½hp saw for YEARS in my business and got awesome results

[@To0Aw3s0m3]

Or a Festool gliding miter saw and a Festool shopvac. LOL

[@gurshaanbasra3639]

Same

[@blasiusputra6262]

Dammm true