Automated bakery production line

[@jnolette1030]

Super impressive. Those yellow robots de-panning were crazy. And the open stainless belts on the cooling tower with auto belt washer was outstanding

[@alsautner1732]

I have put in a lot of bread lines over the years and this is the best one I have ever seen. I have worked with Mark Rosenberg of Gemini Bakery equipment in Philadelphia. My name is Al Sautner.

[@s.pirzada23]

bread line OG

[@hanifmahomed8818]

This is an amazing line what would it cost, I want to venter into bread making.

[@MarcHeijnen-jq3in]

Then you know WP-Haton were these dividers, rounders, moulders and proofers are from.😊

[@propertyofranger]

This is ridiculously mesmerising. It's beautiful! Honestly, just LOOK at it! The engineers responsible for designing these machines simply do NOT receive enough credit for their brilliance. It's like a clockwork waltz.

[@ProSimples]

if you have money you can hire Harvard students. Doesn't matter your intelligence, what matter is your ability to make money.

[@propertyofranger]

... and?

[@mmanya9475]

unnnnbelievable , such a huge factory with so much production and there are only like 3 people working there . wow

[@loresign4933]

Great job. You give the perfect detailed idea of how the process work. Well done.

[@skills634]

Old dubscribe

[@skills634]

Old dubscribe

[@robertday8619]

I worked in a HOVIS bakery for 26 years! That plant is brand new and won't look like that for long!!! Believe you me.

[@arababecca6432]

Wow...no excuses from employees at all. Nice bakery machinery!

[@TheMalerdaemon]

Simply brilliant (for the engineering) and credit to the human janitor at 3:22 for keeping that place spotless!! 😉

[@calvinsylveste8474]

Not very different from 70 years ago. 1950 russia watch?v=wGbZKvDX7u4

[@Rooxon]

This is amazing. I own a bakery but it's small enough that we work with everything by hand (except a mixer and an oven, of course) - but, being one of the last bakeries in the country to work like that as other bigger supermarkets are just uncompetable price-wise, I can put my price higher and people generally love our bread far more than the "plastic" one from the shops. I would be interested in seeing only the bread with a forming machine and our recipes. Sorry for my bad english. Once again, this is amazing showcase and you've inspired me a lot! Wish I could afford one of these one day.

[@wigglypaw]

when I was in 3rd grade, we went on a class trip to a bread factory. What was most memorable was seeing a ton of stretchie bread dough up on rotating or criss crossing 10’ tubes, kneading and stretching that so elastic dough. The end product, and I don’t remember the name, was that incredibly soft squishy fresh and yeasty light golden soft crust. There was nothing better for gushy tuna sandwiches . we didnt have peanut butter and jelly I dont think back in the 60’s but maybe it was something we didnt grow up with. Hebrew National bullet salami bulky home sliced were another great sandwich. I even got that soft bread for my 5 kids- pb&j every single day with a thermos of Magic Milk. ( powdered gov. Milk). At the end of the week I would clean out their book bags and 25/squished grapy peanut sandwiches would pile up. We would pack them all up in a bag and bring them out to our beloved Quarter horse Caddy, again a big un’ old fashioned from Coffee Cup Farms, and he would happily gobble them all dow down. I mean, who wouldn’t? I think they dumped the milk. I also got a huge block of Gov cheese, used that for mac and cheese. Now, I cannot find that airy ( but not full of air bubbled holes) soft, fresh!!! bread anywhere in Michigan. I need to ask one of my daughters if they sell it in NY still. I miss the fabulous Sorrento pizza cheese- stayed gooey and molten on your 12” slices. Here, the muzz don’ta move and bakes and cools down faster than spilled water in The Artic at 50 below. What was that bread? Maybe colored polka dots on the wrap? Or something else. I got really sad watching all that automatic bread making. The saddest part were the robotic arms lifting and then the other picking up the baking pans. How many people made a good honest and productive living doing that? Speed I would say was probably the same- 3,600 loaves per day. I did computer overhauls of a bread wrapper printing factory for EDM, and every machine was overseen by a worker. Their production was much better than a auto production, and the level of quality was much much better. Thank you EDM for continuing to use skilled and wanting to work people. End of my story. Hope you liked this time travel story. BTW do schools even take young kids to places like that anymore?

[@glennmrosek3358]

Wow! It's amazing how many people you can put out of a job with all this!

[@eugeneoneal3034]

I worked in the bakehouse, I did plant work too, When it goes wrong the fun begins, (Monitored by CCTV) pile-ups because a tin get's stuck and bread all lands on the floor. Doubles detection didn't always work, same with metal detectors. Start-up Sunday when everythings cold and bread sticks to tins, depanner don't wotk properly. Yes all the fun of the fair.

[@christianbowen6759]

very very true!! Oven Breakdown my fave.... carnage! once everything get going its just 1000's loaves to waste and tins covered in over proved dough! then black bits from this issue for the next few runs... all the fun of the fair indeed.

[@jolinmfg-automationpackagi5344]

I supposed only the line suppliers are not famous or use the immature designs will make the mistake, obviously, the faults and waste can't be avoided. But too many people need to buy bread and other food after processing.

[@JimWhitaker]

Thank you for the touch of experienced realism!

[@everestneverest9720]

it was always fun having to stack tins for 30 mins at the manual knockout,sometimes stacked all the way back to the cooler exit from time to time, then have to add them back in to the line when downstream wrappers couldn't even keep up with general feed flow already, enter hir manager refusing to lend a hand oc

[@timspence9195]

yep always when you get the whoe thing loaded or what happened at the place i worked in loaf cooling tower fell over just as we started slicing yay

[@roelofpaas334]

Thank you...but the music was Super annoying!!!

[@cosnniran]

I liked the music...particularly for a technology. video:)

[@roelofpaas334]

@@cosnniran , Sorry but the video was about bread and not about the music....but hey everybody's got his/her's cup off tea than.

[@jaredgiff6342]

@@roelofpaas334 WRONG, THIS FILM WAS ABOUT BOTH BREAD AND MUSIC TOO. SILLY BOY.

[@roelofpaas334]

@@jaredgiff6342 ,The header say " Automated bakery production line"....nothing about " automated bakery production line music".....Silly boy!!!.

[@jaredgiff6342]

@@roelofpaas334 YOU ARE A FOOL WHO FALS TO UNDERSTAND THE UNDERLYING AND METAPHORICAL MEANING OF THE CONTENT YOU WATCH. THIS IS A FILM ABOUT BREAD AND THE MAGIC OF SOUND AND MUSIC. I CANNOT TOLERATE YOUR NARROW PERSPECTIVE.

[@everestneverest9720]

oven loading , pan scraping and especially 3 pan knockout with cake mixes where never that easy, it was always nice to stand back and manage the auto closed cooler loading section on your oven loading ,cooler,knockout rotation though.

[@uniquerebel385]

What about the slicing and packing procedure, would have been a cool way to end the video

[@Jorge-sy4bp]

i think they dont do that

[@jnolette1030]

After the oven it would hit the cooling towers then slicers and baggers

[@lazylonewolf]

Now I know how my grocery store bread is made, thanks. Was curious since I bought a breadmaker. I still think freshly baked (handmade or breadmachine) is still the best though!

[@iamosiris3254]

I always wondered how was done...They look delicious...Thanks for the video...

[@nurangelici3612]

Thanks for the nice compliment!

[@leodhasach...]

Fascinating. Why is the loaf split across the middle?

[@williamsshane21]

I bet it smells so good in there....this factory is amazing and with all stainless steel it’s expensive.... and just to think that bread is only like a couple bucks at the store.. but it only lasts about a week or less when we get it home cause we eat a lot of bread.. toast for breakfast. Toast with supper most nights and sometimes a sandwich durning the day for lunch... thank god for bread

[@jeromebyrd7831]

Back in the early 90s at the Mrs Bairds bakery, we had to hand twist that dough

[@markday6524]

I can almost smell the freshly baked bread.

[@marvinadam6998]

I know im asking the wrong place but does someone know of a way to get back into an Instagram account? I somehow lost the account password. I love any tricks you can offer me

[@alfredernesto8386]

@Marvin Adam Instablaster :)

[@yahyaadan1942]

I do work in a bakery in Kenya. But our bread processing process is traditional. Such Technology is good, yes, but it requires a super huge ammount of cash to incorporate it in the factory. Thats the sad part of it.

[@Nicklessization]

I'd rather have traditionally baked bread.

[@leodhasach...]

Also traditional baking flavour would be better

[@darthutah6649]

It's very cool watching automation doing everything

[@jenniferbogacki2699]

I wonder how long they get proofed for and how long they get baked for

[@nurangelici3612]

Proofing times are mostly between 60 and 90 minutes, baking times 25-35 minutes

[@carolsutton7828]

This is pretty much how bread is made here, but it ends up sliced and packaged too. and a great variety of breads.

[@desiremussa5087]

This is amazing and beautiful breads 🥪, I wish I could taste them. Not only that but also working in it.

[@odoggdon1236]

How much would a such system cost?

[@chuksokadigbo4750]

It cost €4.6 million including the two robots for 1,392 working hours.By the way the 2 robots makes about 67% of the total costs of the entire machine.

[@missbish1000]

Baking floor has to smell heavenly with all those loaves baking at the same time.

[@LeonNeuton]

This is a giant production...

[@michaellabista8030]

Is there any company that could design a machine for my food product? Who are they?

[@cjsk45]

I just want to know how they get them into the plastic bags and put the twist ties on.

[@shri19]

How is this production line cleaned?

[@AllentheGodSon]

How much would it cost to set up company like this plz?

[@SevenResources]

How much does such a factory cost? Any ideas?

[@mdbashiransari1783]

Ye machin kitne ka hai

[@Hengyuanfoodmachine]

Even our factory make all kinds of food machine , but this while line very Nice , thank you so much 😀

[@마리-d8w]

와우...완전 기계화....👍 빵들이 넘 먹음직스럽다~~🍞 Very nice💘

[@pedromartin2010]

Didn't see the slicing process. Must be difficult to slice the loaf without damaging it

[@raviverma4577]

Kitna rupees lagta hai plz batao

[@larspam6187]

How much is your light bill?

[@bakarially253]

How much does it cost

[@Scholz23]

Has a person every laid down on the conveyer belt and gone for a ride?

[@gredangeo]

After all this, does the bread not get sliced?

[@jijo666]

gredangeo I waiting to see it get sliced. It would have been the best part

[@emiliaobot8569]

Please is this event real? I would like to know what it takes to install such a machine.Thank you for sharing such talent.

[@hoss4557]

Amazing I counted 8 people in the plant tour. No wonder there are people out of work all over the world!

[@hoss4557]

@oreo2k Cheap bread can have 72 chemicals in it. Mom's bread had a ton of love baked in each loaf that had 6 ingredients in it.

[@javidshaik1864]

I would like to gain some knowledge from you on spiral cooling conveyors. Types of spiral cooling systems and belts, working principle,problems and solutions while using various types of spiral cooling arrangements. Could you please help me in this way please ? It'll be your compassion kindliness. Thank you.

[@nurangelici3612]

javid shaik , I am the videographer, but if you contact Newcap, they can help you with more information. Please contact Danny Arisse: [e-mail] and say hi from me (Nuran)

[@wigglypaw]

How do you clean a factory like that after X number of breads? They cleaned some racks and baking pans, but those pans were NOT stainless steel, but looked more like our old old bread pans that never got shined up, whereas Aluminum and stainless would. Aluminum would conduct heat better and stainless I think would warp and develop hot spots. Beside, I think Aluminum was taken off the market long ago. now its Al clad. I can buy Al giant stock pots at restaurant supply, so maybe regulations are different. I think I heard that Al leaches into the cooking. And all our old pots got rounded on the bottom. Hahaha.

[@sthammachote9483]

Love the music, what is it?

[@nurangelici3612]

S Thammachote thanks, it’s a tune from storyblocks. I received a lot of bad comments about the music. You are the first that liked it 😁

[@starnet36]

@@nurangelici3612 I think the music fits perfectly with the video. Fascinating video.

[@garethanthonyclark4879]

Looks like a Pozi Drive system. Very impressive.

[@MBihon2000]

Multi-million dollar investment, less human interaction, sanitary, efficient, no waste bakery operation. Technologically advanced facility.

[@nirosetyo7731]

who is the owner of the factory ???

[@belaakasume190]

C'est possible d'être avec vous?

[@rashidmahmoodbhatti]

Can we use this video on our channel

[@royalcake4148]

nice and very good for heavy production line

[@swapnil_k]

What a nicely made video.

[@llaughlin100]

This is a fine example of engineering. Just one question - when the robots eliminate all of the human jobs how are the humans going to have money to buy anything?

[@fierylight2009]

there is a far fetch theory that the machines will lower the cost so much people won't need to work as hard to do work. repetitive actions should not be done by humans but things that involve service and human interaction will prevail.

[@dioncoldy]

From the bank 🤣

[@JZ-yn4ut]

Could be rephrased "When the [new technologies] eliminate [a part of the existing economic structure] how are humans going to [participate in the existing economic structure]?" Thinking about it in this way, then it seems clear we need a new economic structure. Put another way, don't try and extrapolate our existing economic activity into a different kind of economic system, because that wouldn't work. How am I going to pull my wagon, when they eliminate all the work horses?

[@annmarie2964]

as if robots won't know how to maintain/service each other better than humans.

[@WiwiCointreau]

No worries. AI don't have wisdom, human do have.

[@zanelile761]

A baking factory - for 20 yrs I traveled the USA installing automated bakery factories.

[@Dmreeves1]

What was the company that you worked for?

[@zanelile761]

@@Dmreeves1 i worked for my own company - precision Engineering. Inc. - a lot of Stewart, Lanham, & BP equipment plus others, and rebuilding many plants to automate. them/20 years I done that.

[@இயற்கைவிவசாயம்வேளாண்மை]

Good videos superb 👍👍

[@jaymunyi7700]

how much is one bread?

[@zenoslayer9618]

24 years as a breadman and was never taken on a tour. Yes I had from time to time was at a bakery but only for pick up

[@peternierop3241]

Best watched with the sound off.

[@schmidt60410]

The music does suck.

[@michaelrief4424]

This is a neat video IF you like automation. I have fond memories of touring a bakery as a kid. Wonderful smells. Two Questions please: Where is this bakery located and where is this bread sold?

[@victorpineda7519]

What is the investment for the whole set-up? Maybe around 10M USD?

[@nurangelici3612]

Victor Pineda I guess just under 10M depending on a lot of details.

[@victorpineda7519]

@@nurangelici3612 i see. Because it looks so highly automated and sophisticated.

[@arush498]

What is this you shpuld mention price & location of this machine dealers

[@nurangelici3612]

The line is made by newcap. www.newcapbs.com

[@estrellaphilibosian3370]

I think human touch add taste and value in breads than machine prepared. That's just my feelings.

[@mike11022]

Of course. It's not just your feelings, it's the truth. Bread made with human labor is much more expensive and has better taste. These machines have saved more lives of starving people by producing affordable bread than we can imagine.

[@김관우-p7s]

Awesome factory Awesome bread

[@ramizali4391]

var ligger detta brödföretag i Sverige. Jag har upplevt i växjo och även Stockholm. kan jag hitta ett arbete där. om möjligt kan

[@MilciadesAndrion]

Most of the new jobs will be related to Robotics. Great video.

[@jnolette1030]

Automation yes. Complete robotics never. That plant was impressive

[@sachinjoshi2]

Brilliantly...shoot and edited.

[@nurangelici3612]

Thanks Sachin!

[@deelipvanarse2783]

Pls let us know that cost of plant

[@uweinhamburg]

Amazing how clean everything is. Not a single tiny piece of garbage on the floor anywhere. Of course there has been an extra special cleaning session before filming but somehow i feel the normal situation cannot be really different. What a pity YT does not have a smell element - i love the aroma of fresh bread ;)

[@probuildconstruction]

I was amazed how clean everything was too. Like every surface of every machine etc.

[@rcdogmanduh4440]

Not a single person more stuff like this and we can all sit home and not work at all, just not sure where to get the money to buy the bread oh make a machine to make money to buy the bread!

[@KKhhoorrnniittee]

Watched the video while my wife was baking a pie (-; You should try that too.

[@fikofikret1522]

The problem is that u think its a tasty bread. But this kind of bread is the lowest guality in the netherlands and only sold in supermarkets. Luckily there are also good bakers in holland which are always handcrafted.

[@DoubleDogDare54]

@@rcdogmanduh4440 Don't buy the bread. Buy the ingredients and bake your own bread at home. Bread is super easy to make.

[@IbrahimAli-vi9ep]

In the end of production how much cleaning you have to do

[@Mickimoss]

3:30 is that not cleaned ?

[@deepaksatagonnaver]

Small unit prose's and land sqfeet and total price of unit

[@27GX76R]

Do you think the factory workers say "Let's go get this bread" 🍞 every single day?

[@lostinlife647866]

That bread 🍞 looked mighty tasty 😋

[@raviverma4577]

Plz price batao

[@MrChitakifsy]

Perfectly engineered bread, amazing!

[@Rooxon]

Form-wise it does look perfect. I wonder about some other stuff, like the taste, texture, composure and how the bread is like on the second and third day - but meh all of those (except taste) are only recipe-related. Taste-wise I'd only be worried if there's a certain hint of metallic taste or the likes due to it all being made by a machine, like some of the supermarket breads have.

[@libbueneyew9421]

I appreciate the creators os these machineries

[@ChefRahulSareen]

my question is what do they do with all that bread because I believe that this factory at least operates 5 days a week so where is all that bread going

[@MarcHeijnen-jq3in]

It’s all going to supermarkets.

[@abhijitkumar5309]

I muted and went through the video.

[@abinicoarts4576]

Bread made, no doubt, with best quality GMO ingredients available. Yum.

[@wigglypaw]

How much would a total auto factory like that cost? A shirt machine in China is over a million dollars. Guess the profit on bread must be 2x over costs.

[@babytigheyes]

How much can actually cost this entire project?

[@nurangelici3612]

The line is made by newcap, you can contact them: www.newcapbs.com

[@12121149]

At what point did the music stop,because you lost me at 1:17,just sayin'

[@المدينةالمدينة]

مبارك لكم هذا العلم والتكنولوجيا وعلى العرب الجهالة فقط المتابعة ولايستطيعون اي عمل لان لاعلم لهم ولامعرفة

[@крючковвадим-ф5ь]

А этот хлеб есть можно?

[@mehernoshkhajotia6881]

What is the sq foot area to set up a plant like this?

[@nurangelici3612]

Mehernosh Khajotia, the guys at NewCap can give you details. Please send an email to: [e-mail]

[@XLR8RRICK]

It makes no sense how much energy the pan stacker and unstacker use compared to the old school way is to Drop the pans from a belt and catch them stack them so high and store. Old way used about 1000 watts new way HUM lets add up all those motors, pneumatics and electronics and all their cooling fans those pans are Hot what about all that moving mass. Its really crazy just to displace a person or two.

[@sarojjena9947]

Who is the machinery and factory set up company. And which country. . . . Plz provide information

[@nurangelici3612]

It’s a bakery in the Netherlands. Line was build by Newcap, but the individual machinery are different brands, like the oven is W&P, mixers from sancassiano, etc

[@markclemence9429]

had to watch muted after 20 seconds

[@DMPB-fi2ir]

anyone else notice one close up where dough picked up either grease mold or paint from production line at @ 2:23 in video

[@abdulsattaresmail8379]

how much its coast for over for 100pc of bread with mixer small scale plz

[@abdulsattaresmail8379]

oven 100 bread

[@pavel.D2]

Super! Respect from Russian Federation!

[@im__rahul]

Hey can I get job in these type factory

[@sunnythorat6929]

I'm interested

[@davidndahura7437]

Its not a cheap investment either but I see good returns because there is limited labour applications for that matter.

[@odoggdon1236]

What would be the price of a whole production line?

[@nurangelici3612]

Odogg Don please contact Newcap, they are the manufacturers. mailto:[e-mail]

[@eduardosanchez7827]

A real question: what´s that "spray" at the exit of the oven? It´s in the video at 5:31 and it goes side to side but I can´t tell what it is

[@nurangelici3612]

Hi Eduardo, it's a water spray. By spraying water right after the baking process the bread will get a more shiny appearance.

[@KT-xj5gb]

When do they slice it !!

[@Btt8]

K T some loaves are sold unsliced

[@SIMEONOVVASIL]

Thanks! In which country has been built?

[@nurangelici3612]

Vasil Simeonov this line is build in the Netherlands (NewCap) and (WP) Germany

[@jayway2126]

Absolutely fascinating .... I would have to poke my fingers in those dough balls - - -

[@calvinsylveste8474]

Dont worry, someone probably did the same thing to the bread you're eating after scratching their balls.