Easy Box Joint Jig | How To Make Box Joints

Easy Box Joint Jig | How to Make Box Joints
In this video I show you how to make and quick and easy Box Joint Jig that you can use over and over again to cut perfect Box Joints
Merchandise & Plans: www.bourbonmoth.com
Patreon Page: / bourbonmothwoodworking
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Links below to tools and supplies:
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[@Rob-je6vx]

I want to express my appreciation for all your videos. Thru your work I was inspired to take up woodworking in June 2020. In 6 months I’ve gone from not knowing much and the art of woodworking to being able to build an entire kitchen of new custom cabinets. Now I’m starting to tackle taking on jobs from customers and building custom furniture. Thanks for helping me discover something that has forever transformed my life. God bless.

[@Bourbonmoth]

That’s awesome 🙌🏻🙌🏻

[@gsp4prez]

Damn my guy, great work! That’s my dream too. Inspired me to get going! Finishing up my workbench, then it’s go time.

[@suzesiviter6083]

@@Bourbonmoth I bought a dovetail rig and whilst I can join boards edge to edge, I cant make right angle joints, it can clamp both boards at right angles, but the top board stencil is 1.5"' away from the board and no way to rotate it (Like you need a route bit with a very long shaft), any ideas what this type of jig is and what its use is? It looks to be quite old and made in England.

[@DeepSnowRider]

@@Bourbonmoth couldn't you flip this jig around and use it in the opposite direction for a different size cut say 3/4" ? so this jig cuts 2 different size box joints

[@nathanmitchell4839]

@@DeepSnowRider if he made one that cuts 3/8 box joints made the fence 3x3 glulam, made the base 3" wider than the fence, and eliminated the sides and back he could then use the jig to cut door stile tenon's without changing any settings. KZbin Woodsmith finger joints, their jig makes quick work of variable pins with minimal chance of error, and the jig if planned right can come from a single 2'x2'x1/2" plywood.

[@fractuured1]

I might never even use this, but the how-to is amazing. Perfectly understandable, even for a complete beginner. Explanations were super clear. Awesome work, and thank you for taking the time to create!!

[@dominickchimento3342]

One of the best teachers and woodworkers i seen

[@johnbhumphrey]

That is the most user friendly box joint video I've ever watched. Everyone else makes it so complicated. Good job. Love your sense of humor also.

[@blainerueckwald]

Go see William Ng, his box joint is a lot simpler and more accurate as well

[@philgoulding5219]

Great video! I too learned about the simplified method for making repeated box joints and a bonus for the sled build. I have built additional sleds for crosscut and miter joints. I like having a dedicated sled for box joints and now I know how to thanks to your video. Sincere thanks and keep them coming. I'll be watching.

[@Kevinardo]

I really appreciate that you explain not only the jig but how it works. The design follows the function. Thanks for the great content!

[@steveschiebner3505]

This is exactly what a KZbin channel should be. Fun, instructive, and totally useful. Great video. I am building my box joint jig right now!

[@keto4life197]

Okaaay hero

[@williamforrester721]

00S0q000000011q

[@DavePettittVoiceOver]

This is without a doubt the best video on box joint jigs I’ve watched

[@karlwink9550]

Always entertains and always informative. So many videos like this one seem to make the project a little more difficult than it should be. However, Mr. Bourbon Moth talks you through it with good video and to the point verbal directions. I needed someone like him for my college calculus classes - calc is still very Dark Magic to me. Anyway, thank you for your quality presentation and describing the process simply. As always, well done!

[@haroldcall2441]

Cool. This is by far the easiest method I've seen to build a jig. I've never done box joints due to the complexity, but even an old Pipefitter can do it with your instruction Thanks, Bud.

[@katandpapa]

You make it look so easy! That's the sign of a good craftsman! I'm a Master Electrician but I'm a newbie to woodworking. I'm disabled due to illness (Cancer, etc...) so I needed something to make me feel productive and woodworking was the answer! Your videos are awesome! BE SAFE,GOD BLESS!🇺🇸🙏❤

[@danielbergshoeff3428]

This was awesome! I learned 2 things from this- both how to make a saw sled and how to do the box joints. I haven’t seen a video explaining it so simply and well done! Thanks!

[@jetlaggedchef6806]

same!

[@donf3739]

@@jetlaggedchef6806 Just keep in mind that the front fence on a regular sled that's used for making longer cuts, should be more precisely squared than one like this one. On short cuts like this, precise 90º cuts aren't so critical.

[@derricksampson8918]

Thank you so much for posting this video. I have been watching your channel for some time now and made my first jig as a result of your instructions. It was challenging, frustrating, and so rewarding.

[@williamfoster9276]

Thanks brother! I'm just starting to build furniture. I've remodeled houses my whole life and I figured it's time for a new hobby! Guys like you are helping me tremendously!

[@ajdsparky]

“Or end up in a Goodwill somewhere”😅😅. That’s how I feel about all the gifts I’ve made over the years. 😢. Thoroughly enjoy your videos, thank you

[@gordroberts53]

this is one of the sturdiest and simplest I've seen. I have found that moving the register peg a few thousandths closer to the blade before fixing the rear fence to the base reduces the peg width just enough to allow for the tightening of the joint caused by the glue. But I am generally making small boxes and using the kerf of my FTG blade instead of a dado stack, might not be an issue with such large fingers. Thanks for sharing, have some drawer boxes to make for the shop, will make myself one of these for sure.

[@artespop1]

This guy is so freaking smart and funny, one of my favorite in KZbin of not my favorite. 🤣👍👍👍👍👍

[@dalekundtz4603]

Wish I had seen a video like this back when I was running a woodworking hobby business. I did mine using a scroll saw with fine blades which took a long time and did not always fit tight like this one did. Thanks for teaching an old man something new.

[@ishtlutz1261]

Hey with your woodworking hobby business, how did that work? How did you start it? Did it cost you money to start up/run? Did you charge people to come & how much (may I ask)? How did it work, did you have a different topic taught each day? Or was it like a lab with free use of machines?

[@katherinestott7158]

Excellent video tutorial :-) I have just made something inspired by this to use with a router table as I don’t have a dado blade - it works perfectly! Thank you!

[@Bill.Pearson]

I've seen videos before on how to use a jig with a pin to make joints like this, but this is the first one I've seen that showed how to use the first board to align the mating board. Thank you! That makes it sooo much easier to understand!

[@TheDesignerXD]

This is wonderful. I built a sled similar to your other one (sans the front piece of aluminum...) and now I will be building a box joint jig too. Thank you as always for the awesome information.

[@ditchdiggerillinois4841]

Just finished making this box joint jig. It works great. I didn’t glue the side with the peg and made two of those. Used pocket screws so I can change them out. One is for 1/2 inch joints the other is for 1/4 inch. I enjoy your videos. Have learned a lot from them

[@samrunde1359]

Thanks for all the woodworking lesson, other than highschool shop class 40+ years ago, I had very little training in woodworking until you showed up that is. We have a portable band saw and tons of hardwoods and pines to make our own lumber and now thanks to your knowledge.

[@adamb452]

Love your videos, man. I know you asked what we'd like to see from you a while back, here's mine :) Would love to see a video of how you start a project from request through measurements, to sketch and how you figure out how much lumber you need to the start of the build.

[@adamb452]

You, of all people, could make that interesting and engaging 😄

[@travismitchell5297]

Bro you just made me a believer. I like the energy. New woodworker and this video gave me a feeling of triumph. Good shit💪🏿💪🏿

[@lesjackson1104]

Your way of describing the work makes it easy to understand, and you make the videos a bit of fun to watch... Can't wait to try these box joints!!!

[@garya3056]

Jason, you are an amazing human being. You are talented and funny! My 7 year old grandson loved your Lego man episode. I’m in learning mode with just some basic tools that I’m very slow with. Thanks for the inspiration and guidance! ✔️

[@mikkelnannan2688]

Love the way you added the glides with glue!! Definitely using this method for future jigs!

[@ApexComplete]

Doesn't this result in a sled that isn't actually sitting on the table though? would it be better to cut the runners a little shy of the table and then install them with coins in the slots to raise them up while you glue?

[@westcoastbashbros9774]

Well done, this is a great video! Thank you.

[@user-hj1mk7zy6t]

You sir are amazing! Thank you so much for putting this up. I'm 73 and just starting to take up woodworking. I'm going to invest in a table circular saw. I need a platform for my bed and a bookshelf - I figure this isn't rocket science - it seems that everything is pretty much made in the shape of a box! Anyway, I'm sure I will be tuning in to your channel a lot. You have a great way of explaining things and your demonstrations are very good. Thanks again.

[@verathedrake1647]

So satisfying!!! You should post a video of cutting and fitting together box joints exclusively. It’s so mesmerizing. I could watch it all day. 😊

[@user-qg6fy4yp8t]

Great video, liked the sled and your design ( very simple) and comfortable to use. And it's good to have good humor!!! it's a woodworking show not a grammar lesson

[@Cynchronia]

Amazing channel for someone like me just starting out in woodworking, but your humorous nature is what got me to subscribe 🤣

[@Drevid]

Same. I love these videos and the instructor is fantastic.

[@zivahweirdnwonderful]

This is one of the best tutorial videos I’ve seen on KZbin. Your voice was clear and you didn’t rush with your explanations. Great angle shots and I could see well enough to understand what you were doing. Your arm was perfectly okay, nice tattoos BTW. Anyway, I’m now subscribed to your channel. Can’t wait to see more of your videos! Thanks a bunch.

[@Betteruthanme1999]

Thank you for making such an informative video. Your shop is top notch and the video, procedures, and easy-to-follow instruction makes it "Do Able" for a beginner like me. I'm buying my first set of blades today and cannot wait to get into the garage.

[@tommycristaldi9037]

Glad you showed how to make a box joint after and explained how it works with the little extra on the end. Made sense now. Great content. Big fan. Keep it coming.

[@Kris-nw4hh]

Hey, I wanted to start off by saying that I LOVE your videos. I am brand new to wood working and so far I have learned tons of diffrent things from you. Keep up the amazing videos and keep inspiring thousands like me! Cheers!!

[@pnwRC.]

SWEET video! I've been thinking about making some bee hive boxes. I HAVEN'T because I'm not good with repetitive measurements. I just knew I'd booger up a LOT of materials trying to make the end joinery. THANKS for sharing this jig with us!

[@joeltham1979]

Down at the first hurdle, I don't have a plywood stash. I do enjoy watching your expert supervision and your funny delivery. You are a really humorous man. Greetings from all us lady DIYer's in the UK. 🥰

[@spicyhot1695]

A very impressive build. I absolutely love this jig, I am adding it to my To-Do list. I am your new fan. Thanks for sharing

[@1pcfred]

It's awfully involved. I just screw a scrap of wood to my miter gauge with the pin in it. I also make the pin long enough that it can hold all 4 sides at once. Because pushing stock back and forth gets old real fast. Plus the joints come out more accurately if you cut them stacked all up at once too. I clamp my stacks together before I cut them. You still have to do the reversing deal before you stack all the sides up like is shown here. Then you set your stack up on the pin, clamp it all together and cut away.

[@Turk380]

@@1pcfred exactly what I did. Just made basically his back panel, a few in the common sizes I make. I do 2 sides at once.. I can't visualize how you're doing all 4 sides together and get them to line up right?

[@1pcfred]

@@Turk380 You do the alternating face cuts first of course then stack them all on the pin and clamp them up together. I wrote an article about how I do it here www.instructables.com/How-to-Make-a-Box-Joint-Box/ I think they come out better stacked. It is certainly less back and forth.

[@toddstampfl6235]

I went by your instructions on the jig assembly and I will was amazed. I think I spent more time playing with my datto stack than building the sled. You definitely need to get the stack to match your tooth. My first scrap 4” joint came out perfect and tight. Now it’s time to build some drawers. Thank you for the great video. Wish I could post a picture of my joint.

[@grassroots9304]

I've been watching a number of videos on this technique. Yours is the only video I've seen which talks about and shows how the offsetting cuts are made and then fitted. In other videos it's just magic, you define/explain it well.

[@shelleyhanks6804]

Thank you, I’ve now dare to buy and use a date stack. You are the coolest. Thank you for taking the time to explain, record and entertain. You are my favorite home on KZbin.

[@kmattar]

Oh the back of Baltic birch plywood ALWAYS chipped off; even with tape! You guys deserve thumbs up just for making everything look easy. It’s like baking never looks as good as the pics when it’s done 🍺

[@glittalogik]

Of course functionally it doesn't *really* matter for a shop jig, but there's nothing wrong with wanting your gear to look nice. If the chip-out is going to bug you, just clamp a sacrificial piece of scrap to the back face of each chippable surface before you cut (In this case, the inside face of the front fence and the outside face of the fence+base at the back of the sled). It works way better than tape, especially if you can clamp close to the cutline (obvious disclaimer: NOT so close that you risk clamp/blade contact)

[@kjbaran]

Needed this! I’m getting things together so I can make my own bee hives. Thanks a bunch!

[@clypeum5063]

hey man, ive found that a simple rabbet joint is way strong enough for hives (mine are still going strong after 10+ years). No need to put the extra work in, just use high quality wood, not anything with glue and multiple layers! Also waterproof wood glue helps a lot lol, believe me the normal wood glue isnt waterproof (bad mistake). Cheers and happy beekeeping!

[@TheLastPharm]

I don't have a table saw but I feel confident enough to adapt this for my router table. Really well explained.

[@frankwice4864]

I went through a bunch of different ideas for box joint gigs yours was the simplest and it worked great.that’s a bunch

[@TikeMyson69]

A longer peg would allow you to cut multiple boards at the same time. You could even have the peg going all the way to the other end of the box. Great video, thanks for sharing.

[@veritasestveritas8646]

Because he didn't square the back fence, any error will be multiplied the more boards are stacked in front of the first.

[@GregJoshuaW]

@@veritasestveritas8646 Still a good idea/ iterative step though. Soon we'll all be making our own furniture again. lol!

[@bret_Lambky]

VeritasEstVeritas I agree, for 1* error is .017 of an inch degree difference. That adds up quickly especially if you multiple the degree error.

[@texasfossilguy]

Great idea

[@davidelliott5843]

@@texasfossilguy All should be well as long as that long peg/batten runs parallel with the rip blade slot and rip fence. But the effort needed to set all the additional work pieces probably wont save much time. And we can be sure that one(?) will shift while cutting slots.

[@carterscustomrods]

That's nice!! It takes me forever to make something like this since I have to do cuts like this with a dremel tool due to my lack of functioning arm/leg.

[@matthewj3390]

So much more honest and transparent than TOH. Thanks!

[@alexejovicmueller2978]

Thanks for this how-to! Did everything as suggested and now I also have a box making experience jig 😎

[@curtwarkentin6167]

That is an awesome project. It turned out amazingly smooth and did a great job. Thanks for sharing your knowledge and wisdom.

[@susanrose-vincent9716]

This is a great!! A very well demonstrated video. You did a wonderful job. Your instructions were clear. Your arm being in the way is not an issue. I also like you art and the name of your company is very creative. I have subscribed and look forward to you helping me with my next project. (I have to finish my chicken coop first - Cackleberry Castle)

[@1cityslotsracing]

Watched all your vids over the last month nice to see someone as crazy as me in wood working You have taught me a lot of things

[@rdalnekoff570]

Nice video. I made a similar jig without the side pieces like you have, and I added a block of wood on the back to act as a blade guard. I appreciate seeing how you placed the first board on the jig to offset the second piece so that they would mate properly when both are ready. Thanks

[@ShaunGuthrie]

Thanks for this! A slightly different take on others I've seen before. That's quite alright though and like how you did this. Will have to build me one!

[@tykelemexploring7351]

Great! Something else added to my list of things I need to do!! 👍🏼

[@jairopinilla2885]

You videos are incredible source of knowledge making me love woodworking even more...Thank you!

[@danielbasovitch5087]

Thank you for explaining in a simple way how to make these Box joints. From watching your other videos on making a cross cut sled, I see that I Can incorporate the Box joint spacers into the cross cut sled and have Both on One unit, Thanks again !

[@craigcasey1369]

Great video and tutorial. Just wonder, however, why make it into a box as opposed to a 'standard' table saw sled with a modified front fence? Is it to help keep the fence perfectly vertical?

[@samreaders6758]

You make my day and I finally decided to make my first cabinet, I am extremely intimidated but you make wood working seem so easy, I just got to try it. Heck, I got most of the tools just too afraid. Thanks for inspiring me.

[@HoosierGeorge]

AMEN!

[@davidelliott5843]

Stop being scared and get on with it. Safety first of course.

[@thornton8204]

Brilliant jig and explanation. Your teaching style is perfect for me and others I'm sure. Thank you

[@RinzlerrExe]

Everyday I get on KZbin. And everyday I get this video recommended to me. Guess I’m learning how to make a jig

[@rafiutaoheed6516]

You are one of the best teachers on the internet, your builds are always so easy to replicate

[@hansschultze8392]

Great video! Now do one for people with a saw that doesn’t accept dado stacks 🙂

[@junehess501]

Yes please!

[@Rowgue51]

Just get a real saw.

[@fraensemeier-fotografie]

@@Rowgue51 dados not allowed in Germany, unfortunatelly ;)

[@Rowgue51]

@@fraensemeier-fotografie Just order a real saw from somewhere not Germany. It's not like the cops are going to be going door to door busting people with illegal saw blades.

[@oldhess]

@@fraensemeier-fotografie Wait, seriously?

[@tylerwinter512]

Amazing. I’m new so I’m thankful for this perfect explanation that a child could comprehend.

[@jlevy2000]

I really enjoy your sense of humor. Your videos are fun, informative, and enjoyable to watch. I have learned a lot and can’t wait for my first table saw to arrive in the mail.

[@BlueandGreenIceQueen]

I have the same jig! It's amazing! Thank-you for the great video!

[@JSeed47]

"ooooh box joints" lol so snarky love it. now if only i had a table saw....

[@Jimbel500]

and a dado blade. (note to self; buy that dado blade set you always wanted.)

[@dennisnorman8487]

Made the box joint jig just as you instructed. The joints are awesome. Thank you so much for this viddo.

[@tomruark1839]

You sir are a great teacher! Thanks for making this so clear.

[@PPMOCRG]

I did it, and it didn’t even hurt! Thanks for the great tutorial!

[@leonweckwerth1144]

Seriously dude, one of the most informative and easy to watch videos ever! Keep up the good work

[@lukaszmarszalek624]

Hey, new builder here, love your videos. They have helped me out a lot with learning new ways to build stuff. Thank you

[@deaghansionnach2936]

Love it! Most simplistic jig yet! Awesome many thanks!

[@BusyBeeLiving]

It really brings it "together"!

[@luisbueno6854]

Your good and funny 👏,👍

[@jstep4146]

I made one but made that tab longer so I can do 8 at a time - works great!

[@jimeckert607]

Loved your educational steps & insights for the box joints. Thanks!

[@lakispattalis2506]

Great video. Love the presentation. I'm a UK joinery trained carpenter, working on site with no workshop. Problem is, if you have an amazing workshop, like yours and a dream of mine, this is great. Can you show, using a fixed router in a portable work bench, something similar. Great channel . True craftsmen .

[@claymango576]

I never realized how much jig making goes into woodworking.

[@bret_Lambky]

I have a few fixtures to help, I was a machinist and then an Aircraft Jig / toolmaker. So I am always thinking from the tooling perspective. If your going to perform repeatable operations it’s the only way to go. Box joints, dovetails, splines, and evening holding fixtures are great ideas.

[@elwood212]

Clay Mango all aspects of woodworking inc whittling

[@HBSuccess]

You'll make more jigs than projects. If you're serious, find a local source of Baltic birch plywood.

[@paulp.l.4869]

That intro! That voice. Instantly subbed.

[@eCitizen1]

Helpful and handy. I like how precise it ended up. Thanks for the great example.

[@dianetrainer9375]

I think your soft humor is terrific. It makes watching this enjoyable

[@elwood212]

All I need now is a decent table saw.😂😂

[@roycarlson0517]

For real .

[@matteout_woodworking]

I'm sure you can do this on a cheap saw with a decent base. The major difference between an cabinet saw and a portable contractor saw is the weight. The weight helps keep the vibrations down. I used a 1½hp saw for YEARS in my business and got awesome results

[@To0Aw3s0m3]

Or a Festool gliding miter saw and a Festool shopvac. LOL

[@gurshaanbasra3639]

Same

[@blasiusputra6262]

Dammm true

[@boomerang1984]

Amazing result. I wish we could find Dado Stack and US style table saw also in Europe!

[@joycemiller4716]

Just import one I did skil with the big wheels

[@1pcfred]

Revolt against your overlords. Tell them you can wear big boy pants and everything!

[@laszlohajdu4733]

Alessandro: US style saw in Europe: www.igmtools.com/igm-laguna-fusion-3-table-saw/, Dado stack: www.igmtools.com/cmt-grooving-saw-blade-set-d200x6-4-22-2-d30-z24-hw/, unfortunately, at the end of the summer will be saw again

[@kevinboas6607]

You can make this exact type of jig for a router table too.

[@OnyxCat681]

@@kevinboas6607 That was what I thought when I've seen the comment above. 👍🤟

[@michelvanm7960]

Thank you for the explanation. Concise and no fluff! Appreciate the sharing of your knowledge.

[@DielectricFailure]

I was always curious how this was done, but I appreciate you taking the time to really do a thorough explanation.

[@healing2gether]

Hahah...I found my new “morning channel” great vibe, wonderful instruction, thanks a ton I’m Sub’d!! -Adam

[@HBSuccess]

FWIW you never want sled runners “proud of” your slots. They should be sized to leave space under them for at least two reasons: 1) even 1/32” proud makes repeatable depth of cut impossible. The sled needs to be in full contact w the table not suspended above it. 2) sawdust. You need space in the bottom of the slot so the runners don’t have to bulldoze sawdust.

[@makeyourownsawdust9225]

Don't agree. On my old Rexon 12" the slots are 19 mm wide at the bottom and 19.5 at the top; trapezoid. If you buy proprietary plastic runners, here in Australia, they are always the tiniest bit proud of the slots full depth or with the top surface absolutely flush with the table surface. The lesson is put a mic on the slots and know what you are dealing with.

[@lionelroy4323]

Simple instructions for a simple guy. Sure I'll be watching more of your vids. Thanks, Nel

[@TheFarSide1960]

First video I watched of yours. Excellent. I am making a shadow box and this video is one of the best I have viewed for building the box joint jig. Subscribed to your channel and looking forward to seeing more. Thanks!!

[@matt_metcalf]

Great video! Wondering if you can make a future video of cabinet carcasses and face frames? Thanks

[@Bourbonmoth]

Yes indeed

[@gabedebaltz490]

@@Bourbonmoth This I very much want to see. I really want to build my own kitchen cabinets.

[@WilliamDouglasCo]

I like the super glue and activator trick. Pretty slick there bradda!

[@MC-vv7us]

Best box joint jig i have ever seen. Simply brilliant.

[@herbmorris2762]

Extremely helpful sir! I pay you the ultimate compliment in saying "You're the man!" Thank you.

[@sean361]

Great video! I've seen other box joint jigs have "keys" (the little tab thingys) that can be switched out to accommodate different sized box joints. I know you only really need one size of box joint for cabinetry, but would it make sense to make that front fence replaceable so you could have the option of different sized box joints?

[@Rowgue51]

The front fence doesn't need to be replaceable. You just need to fasten the "key" in a way that it's removable and adjustable. And I would recommend using durable plastic for the "keys" instead of wood. Less friction so the piece will slide on and off the jig more easily. And it will retain a precise shape and create precise cuts pretty much forever. Wood will eventually see the corners get rounded over and things will very sloppy and the keys will need to be replaced. And also easier to make work with any method of making the keys so they can be swapped out.

[@StreetKingz4Life]

They came out absolutely nice wow!must try some of these when i get chance on hand,thank you sire😉🤞

[@MATT.04]

I really like this concept, the final jig looks so easy and quick to use

[@jonathanjessop6758]

Right on man. I’m a GC / carpenter. I have very limited bench experience. My wife and I just purchased a home with wood shop studio attached. I’ve got most of my shop tools and just did demo on a log cabin and scored old growth pine flooring and all the cabinets I need to put my shop together. I dig your videos man your teaching skills are right on and simple to grasp. Thank you sir and merry Christmas to you

[@temssky13]

Dude.. man crush happening right now.. that was brilliant bro!!