Delboy's Garage, Fighter Build # 145, Hugger Done..!

Mini Hugger sanded, filled and painted... Undertray next..!
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[@vittorio974]

I love the ways you treat the materials and the cleaver "2 cup" design you've made for the hugger. Light, simple, brilliant! Keep on.

[@oscartrentinela604]

i would like to try doing that hugger too for my suzuki vstrom ,keep going mate is very nice work.THANK YOU FOR SHARE IT.

[@Moonfleet41]

Thank you Oscar, good luck with yours, a have fun doing it.

[@KevDoogan]

As much as I want to see the streetfighter finished I think I'll miss watching you work on it 🤔 How about doing a series on converting a bike with standard forks over to USD's - something I'm thinking about for my own bike and would love to see the full extent of what's involved.

[@Moonfleet41]

Hi Kevin.. thanks for your kind support mate.. This bike is getting close to being on the road, but that won't be the end of videos from it.. it will get lots of stuff done going forward, not to mention the proper paint job in the new year... i had a little short in between project for a while then it'll be into the next build... not sure what, but i do have a pair of Gixxer 1000 K6 forks with billet yokes looking for a new home.. so will be factoring them into the next major project..

[@craigfell6906]

Got a mate with a BMW R90s & a bsa 350 he's just pulled out of his late in-laws garage, stood since 2012, plus a GSXR 400 stood since 1995 with 15,000km on the clock, would be nice to see you get them road worthy! Meanwhile I love the zx7r having a fairly original one myself. Whatever's next I'm sure will be better than that crap on TV! All the best.

[@Moonfleet41]

Hi Craig, thanks for your kind words mate, the ZX-7R i a really nice looking bike standard, but this wasn't a nice one, and it has a long future with me as a fun runabout.. Thanks for the TV comment mate.. yeah, what happened to good TV, there isn't even any half decent comedy on any more..!!

[@paulharast1958]

Awesome black .You and Penny Have A Wonderful Week and Ride Safe.

[@Moonfleet41]

Thanks Paul, Yo too my friend, enjoy the summer and ride safe.. D&Px

[@BIG-K]

Another classy fabrication, Del.👍 As for the 'rare' Suzuki sportsbike overhaul ... intriguing. I'd look forward to that. All the best to you and PP.

[@Moonfleet41]

Thank you so much Keith, that's very kind of you... just for the record, this isn't really a build, or even a make over, it's just a beautiful old rare sports bike that's been laid up for 2yrs or more and not started and the owners want it freshened up, the engine run up , fresh oil and filter and brought back to life! Plus other things like, it will need all the calipers re-build, probably chain and sprockets, and I imagine tyres as well ,, looking forward to it, but will be a short series, as we have lots of other projects coming up, short things, making parts and, of course, a new build on the horizon before too long...!

[@Gus-cg9yp]

Hi Del, mudguard looks great ! I would leave it black. Thanks a lot for the explanation of how to use the tough paint. Gus

[@Moonfleet41]

Thanks Gus, using only two good coats is enough, and makes it pretty good value for money because then it goes a long way..

[@thedogmen2150]

The difference in your fabrication skills and general tinkering skills since the start of this build to now are night and day ps i think you should do a cafe racer build for the next long term build 😁

[@Moonfleet41]

Thank you so much for your kind compliments sir,, thats very good of you.. This bike build has been exactly for that reason, to hone my own skills and abilities, and give me the chance to practice skills i have only ever heard about and seen others do... Never been a big fan of the Cafe Racer style. its before my time and IMHO only realy works on an olf Brit bike.. id be more interested in building a chopper than a cafe bike... but thats a while away yet, so ill see what motivates me when the time come.. thanks again fo your support brother.. .. take care.. Del.

[@Justin-qb4gz]

Nice job. The black is good. Ooooh I like the sound of the next short term project, hopefully it's a go ahead. Whatever the next project is we will all be watching. 🧐

[@Moonfleet41]

Thanks buddy, that's very kind, hoping I can pull if off, still negotiating !

[@TheSlagwerker]

I'm not sure about that hugger. Looks a bit weird to me. It needs to be longer and follow the contour of the tyre and not stick up vertically as much. Just my tuppence worth.

[@Moonfleet41]

Don't wanna close the wheel in too much, perhaps hugger is the wrong word for it, more spray guard to cover the shock! Cheers buddy...

[@MrAlmar07]

Morning Del, That was nicely done indeed & looks cool. Sports bike project sounds good. Up in Ayrshire till the weekend. Awrabest bro. 😉💙👍

[@Moonfleet41]

Thanks Al, have a great trip, love to the clan, D&Px

[@geoffozevans4500]

The Simoniz black paint does a hell of a good job, really good finish. I wonder what this Suzuki is👍👍👍😎

[@Moonfleet41]

You'll have to wait buddy, I don't wanna jinx it by making big announcements, other people talk about things they never start, so this is just a hint, and wish me luck !

[@unclebuck4922]

Love to see u do a bobber or a cafe racer pal 👍

[@Moonfleet41]

Hi Jase... more a Chopper man myself.. but hard as nails and baddass.. not some dangly poser bike..lol!

[@unclebuck4922]

lol can't argue with that now can I?, tbh i'd watch u build lego cos I know it wouldn't be just lego it'd be Delboy style lego haha

[@bobbymccarthy9281]

Black good idea it blends in otherwise i think it would stand out to much and would take you eyes away from the lines of the tank seat and tail

[@hsmith3844]

I really enjoy and learn more from your vids that I add to my own knowledge. Thanks guys.

[@gncbyron]

I would go with the black just because it wont be so noticeable when it get dirty from road grime.

[@Cueballproductions1149]

hey del this project ive really enjoyed the thought of another bike on bend mmm I like that a Suzuki ow yes be like the bandit all over again bring it on think u need another rat project ride safe fella

[@teamosborneracing]

@Delboy's Garage was it "Simoniz Tough Black Gloss Spray Paint 500ml" that was used to paint this hugger?

[@eaglestrikes1]

It looks great Del, lovely build as ever

[@Richie65afc]

I had problems with Simoniz Tough Black with the yellow label on the front of the can. The nozzles would get blocked and the cans would lose pressure. Holts were really good and gave me a few cans as a replacement and the new can has a greenish label on the front. Did you have any issues with the old cans? On another subject, I have a petrol tank that I am respraying and had to repair a couple of dents. I have sprayed a top coat and there are some very slight miss matches in the finish from sanding the filler. Would I get away with using a finishing filler to fill these very slightly miss matches. You can't feel them by hand but by eye they stand out? Maybe a good video on filler and sanding tips in the future.

[@Moonfleet41]

Hi Rich, I've done so many videos on sanding and filler, think I've probably covered just about everything, you can use the Dolphin Glaze filler, but its pretty expensive.. maybe try spraying a guide coat over the tank first, all one solid colour and wee if the joins show with paint over it..? Good luck buddy.. hope it works out.. del.

[@paulelliott2861]

class work bud. nice. I agree keep it black.

[@teddystephens5587]

hey dell could you get a sportster and build it up maybe a hardtail but us old guys cant ride a hardtail

[@fader2701]

i like black. but it is your bike

[@dthoma128]

"I see a Hugger and I want to paint it Black... "

[@bristol8920]

Next dell, a few ride outs and a bit of a holiday, then take on a winter project all refreshed, ... just a suggestion........

[@Moonfleet41]

Wow wouldn't that be nice mate, I thought about taking some time off, but just couldn't face it, does that mean I'm addicted lol... we're getting the rides in on Sundays while the summer's here, so that'll have to do for now lol!

[@petefroud5308]

(p) Nice job Del . Petes glaze tricks does a good job. Sorry but the school as drawn a blank . Bloody messed me about .

[@Moonfleet41]

Hi Pete, thanks for your kind words... so no go with the school then?..

[@petefroud5308]

At moment no Del seem to have been up the path .

[@Moonfleet41]

You mean the "garden Path".. why am i not surotised.. schools are he hardest institutions to deal with...! oh well, nothing lost buddy.. thanks for your efforts, it was worth trying aye.. Del.

[@andydawson2070]

Glad you are getting close to the end of this one Dell. It's been an interesting Nd informative journey, I have tackled several jobs on my own bike after watching you on this one. Looking forward to seeing it on the road and the beginning of the new project. Old Suzuki eh, could it be a Katana? Looking forward to the surprise. See you over the weekend.

[@Moonfleet41]

Hi Andy, thanks buddy, im glad the build has helped you in some ways too, its been a great learning curve for me too. Not sure on the next build, thats why im gonna stand back once this is finished and do a few little mini projects to keep the kettle boiling, then once ive thought of something i can really get into long term.. then i can start looking for a donor.. Take care buddy, and have a good week.. Del.

[@DevinJuularValentine]

Where do you get your Tough Black from? I got 2 cans a while back and they took a very long time to arrive, I've since used them on a frame and I'm hesitant to order again from Amazon since they came so slowly!

[@Moonfleet41]

Hi mate, we buy some of our paints from Cromwell Tools, but they do't always have Tough Black in stock, so we just use other random sellers on Ebay and websites, but we never use Amazon, as they're often unreliable !

[@warrengray610]

Hi Del and Penny, Del, it's hard to say what to paint it with, Probably because I have seen the rolling stones reference on the white board and I'm biased in the brain with a constant (I see a red door and I want to paint it black) Probably best if I sit this one out! I'll just get my coat! Kind regards Warren

[@Moonfleet41]

Hi Warren, i think black is always going ot be the default colour if i can't decide.. ive even wondered how cool it would look wit the whole bike all black.. have a great week buddy, and keep in touch.. Del.

[@petervaughan4591]

You know it’s easy to go off someone who’s good at everything they do!😂(only kidding) nice job buddy, loving this format. On the Suzuki front I’m hoping it’s an RG or even a kettle.😉

[@Moonfleet41]

Hi Peter, thanks for your kind words mate.. its just simple stuff buddy, have some fun and get yourself a project going..!!

[@Redsmeg68]

Do you use anything on the threads to prevent rusting. also if the frame is aluminum and the bolts steel do you get any interaction with the different metals ? Plus did you consider doing a racing theme paint job ?

[@Moonfleet41]

The screws im using for this job are stainless steel and won't rust, and ill use a dab of threadlock to keep the in place because i wonr tighten them too much in case it cracks the fiberglass.. Not sure on the paint, ive seen a few fighters with race paint themes, but with the main fairing missing, there isn;t so much to carry the livery off properly.. maybe a factory style theme.. not sure.. thanks for your support.. Del.

[@Redsmeg68]

Do you use anything on the threads to prevent rusting. also if the frame is aluminum and the bolts steel do you get any interaction with the different metals ? Plus did you consider doing a racing the

[@Moonfleet41]

Stainless steel screws... no corrosion.. just a little threadlock so i dont have to over tighten them..

[@Ladosligese]

no primerfiller ? wetsand it 800 grit .. primer 1 k grit .. then paint clear ? :-( all that work and leave it like that .. sadens me

[@Moonfleet41]

Don't be too sad buddy.. the whole bike will get painted in the new year, and it will all get done..!

[@benjamingranqvist4136]

What is the brand on your Black paint? :)

[@suloman5845]

Putting a hole to the swingarm, great idea

[@fuzzybiker915]

What do you use to protect welds on the bike the filler you use Love your Channel and I am restoring my Honda cb500s and when I do work on the bike I watch your video at the same time thank you

[@Moonfleet41]

Hi buddy, I just use a little regular body filler to smooth out the weld and make it look tidy! Glad you enjoy the videos, and good luck with your project!

[@fuzzybiker915]

Moonfleet41 thank you

[@garya3056]

Wow that came out well, Del! And the Suzuki project sounds like good fun! Hope all is well with you both! 🏍👍🏍

[@Moonfleet41]

Hey Gary.. thanks buddy, hope you're enjoying the sunshine... have a good week.. D&Px

[@garya3056]

Moonfleet41 thx, Guys...!

[@wmckin11]

(P) appreciate the tips on that paint. See you using it so picked up a primer and the tough black for some metalwork respray on the bike. Typical Triumph, something rustin' ;)

[@Moonfleet41]

Thank you so much buddy, it makes me so proud to hear that you've been motivated to get stuck in and have a go yerself.. it aint hard, doesn't cost much, and you get a huge pride in your bike for taking care of it yourself... Good luck with it, let us know how you get on... D&Px

[@wmckin11]

@@Moonfleet41 I've been motivated so much watching your videos over the years. Gone from just servicing (oil/filter) to doing everything - except MOT and Tyres! That paint is incredible. And the etch primer means it's a real smooth finish too. Very chuffed!

[@Moonfleet41]

Nice one buddy, glad it helps you out and motivates you to get involved, there's so much more to the pride of ownership in a bike than just riding it aye?!

[@jamesweber4938]

I didn't realize it was 4mm thick. Should be good and strong. Eventually when you decide on a colour scheme for the bike go with that colour on the hugger otherwise it will blend into the swing arm colour and disappear. Bought a 10 piece blind bearing puller set today.www.princessauto.com/en/detail/blind-bearing-puller-set/A-p8104036e

[@Moonfleet41]

Hi James, That looks like the set i have, you'll find it really useful and makes life a lot easier for so many long term maintenance jobs like swing arm and wheel bearings... Good luck with it.. Del.

[@jamesweber4938]

The set I bought is similar to yours but it does not have the bridge puller, it only has the slide hammer. I could make a bridge puller to use with the set easy enough. I bought the set because I want to change several bearings on the V Star when the season is over. Just in the process of getting all the stuff needed beforehand.

[@jamesweber4938]

I did not realize there was such a tool until you showed it on your channel, thanks for that.

[@Moonfleet41]

Thats the wonder of KZbin aye buddy.. we can share things we would never have known. .and make friends around the world... Enjoy your projects and have fun.. Del.

[@jamesgoodwin2450]

Wow your fibreglassing skills have come on,made that look well easy, and I would keep it black,the new project sounds interesting

[@kevinharhat2687]

Great job was looking for a rear fender for mine I'll now use wheel as a template to do mine a bobber somewhere in plans would be nice

[@Moonfleet41]

Hi Kevin, yeah its a great way to get the exact right shape and curve.. just make sure you use plenty of protection over the tyre.. regular bin liners can melt a bit with resin.. so use a thick polythene bag and that brown packing tape is perfect.. just peals out easily afterwards... Good luck with it, and let us know how you get on..! have a good weekend buddy... D&Px

[@kevinharhat2687]

Moonfleet41 thanks m8

[@thelikeablerider8800]

I'd go for silver😜

[@iandavies6620]

Yeah me too mate

[@warrengray610]

The new direction sounds like a refreshing change, please come back to the current outgoing one at some point, But yeah I'd quite like to see you engineering your way around a suzi Q, Something very comforting about watching a master craftsman do their thing! ZZ TOP, sir you really must desist I can't take all this rock and roll! NASA only joking, keep it going, The new style of the videos are working well in my humble opinion/s Kind regards Warren

[@Moonfleet41]

Thanks so much Warren, The ZX7-R wont be "finished".. its just going to be "on the road"...thats a different thing, as soon as i can MOT it and ride it then i will.. im paying for insurance on a bike i cannot enjoy.. and that aint right.. so it will still have lots of re-visiting and other upgrades and work done to it in the future going forward.. it sure as hell aint for sale, so the new project after that will be abbreviated with visits back to this one now and again, along with interim servicing and maintenance and repairs.... just garage life ongoing buddy.. .take care chap.. Del.

[@warrengray610]

Moonfleet41 Hey Del, that's a relief to hear that you plan to divide up your time, come to think of it you have done that before, intermittently manoeuvring a Harley upon the ramp, Also with you on the being insured and wanting not to waste it, I just renewed and it was an excersie in stress and crap getting what was right and ought to have been mine by default! Still these things are sent to try us, Keep going, if you fancy pop over to Londinium have a cuppa and show us the machine!

[@Moonfleet41]

Hi again Warren, I didn't know you live in That Laahndon... me and Penny are from there.. Where abouts are you?... Once the bike is finished ill be playin out in it for sure.. This weekends video will be a change, im tuning the forks on Penny's Triumph as they're too stiff and need softening up a bit.. so im putting in some blended fork oil to make the bike smoother to ride..! then it'll be back to the build next week..

[@warrengray610]

Moonfleet41 alright Del I'm residing in Battersea, practically across from the power station, let me know and I'll put the kettle on! Good job, the forks I mean, are you not gonna tinker with the springs just do with fluids, I have recently become the proud owner (not too proud) a bit smug! Of a nice shiny set of brake hoses on my K, nothing wrong with the old one's, me pal just suggested an upgrade which I took on board and we both did the work, Gotta say these maintenance bits we do with bikes (we all should do) really add to the enjoyment, When everyone goes electric, We'll all have to become conversant with electrics! Love and respect how many sugars?

[@Moonfleet41]

Thanks Warren, much appreciated, have emailed you ! PPx

[@spencerallen323]

I suggest building a chopper.

[@Moonfleet41]

I think with all the different Genres out there to choose from.. thats one i would enjoy the most...

[@barcusful]

Thanks for the painting tips too.

[@Moonfleet41]

You are so welcome!

[@michaelray9727]

Carbon dipped.

[@jaimielibbi1]

Nice one. Black was the way forward. Look forward to the Suzuki build.

[@loddude5706]

Put your bets down now folks, LS 650 café racer or an RG500 trials iron with a 298 tooth rear sprocket? : )

[@rudebwoy8]

Match the frame and go black, keep the bodywork paint/ colour scheme separate. Just my opinion.

[@davyvos8019]

I would go for the body color on the hugger. Upcoming Suzuki-project sounds great! 👍

[@duanecarroll6425]

Another great video del ,love the way you make things looks so easy ,can't wait for next project 👍

[@rsbharley4766]

Nice video Del. The hugger has come out great mate and I like it in black, it looks the business. The sports bike project sounds good and now we have to wait to see what model it is. Penny and you have a great week. Cheers

[@Moonfleet41]

Thanks mate, much appreciated, have a great weekend and hope you're enjoying some sunshine says PP !! x

[@allenhuling598]

Definitely black...needs to be invisible as part of the frame! Luv the idea of the work on the Suzi! Enjoy the rest of your week...ATB U2!

[@Moonfleet41]

Thanks Allen, that's very kind, glad you enjoyed it, have a great weekend !

[@claymore2k1T10]

I'd go for bed liner paint for the underside of the hugger

[@dasutr]

I say it should be painted black to match the frame

[@Danandrea737]

Black (satin maybe?) :P Good job as always!

[@stevenesq]

Top shelf del really educational ,all the best mate.

[@BRUISER1]

I vote for it to match the tank colour.

[@worzelgummidge3617]

Fantastic. Can't wait for the next project. :)

[@jamesweber4938]

RG400 ?

[@geoffozevans4500]

👍👍👍👍🏍🏍🏍🏍

[@Murray_23]

I'd say paint it black!

[@blackberrybadness]

Definitely silver

[@chrissmith7400]

I'd paint it black.

[@chris-dn2cl]

Silver like body color👍

[@bigfatpear]

nice job, Dell.

[@tonywaterhouse5291]

Black Del...

[@gwainly]

Silver :)

[@8ball903]

Came out nice . Well done 👊😎

[@Moonfleet41]

Cheers brother, it will look better mounted !

[@gavinhughes8623]

Epic del just out of curiosity what is the paint like for heat resistant's eg for heat sheilds and what not. I defo think it should stay in black I think it will tie in nice with the frame and rear wheel. It's looking del good job.

[@Moonfleet41]

Hi buddy, thanks for your kind words.. am not quite srue on the exact temp. it will work to, but I've certainly had it up to about 250degrees confirmed, I painted the radiator mount bracket that also bolts right next tot he exhaust header pipes and that's fine, it's also used on the outside faces of the radiator itself, and for what it's worth, most regular paint is safe up to about 400degrees, believe it or not...! So why not get the head shield up to working temp. , hit it with a laser thermometer and see what it gets up to... if it's anything less than 400', you'd be pretty much ok with anything !

[@gavinhughes8623]

Moonfleet41 fantastic thanks del. Did not know that 400 degrees should be enough then I have a tin of black in the shed weekend project me thinks. 👍👍

[@bertacus4741]

Hope the next one is a Slabbie!

[@DJShadow1966]

Was gonna say I bet it's a classic Gixxer

[@bertacus4741]

Ian Collings I still have my 86 gsxr 1100. I've grown old with her. Love to see the old classic bikes of any kind restored or maintained.

[@DJShadow1966]

Bertacus, .Yep classic and iconic sports bike, kind of ugly by today's standards, but beautiful all the same, ..... absolute game changer!

[@zx7rkawa99]

muito bom ;)

[@Jrambo51]

Shame you feel like moving on. I think the videos are great. Liking the backwards cap Del boy. Take care.

[@Moonfleet41]

Not so much moving on buddy, just gotta keep the videos interesting, this build is coming to an end rapidly and the idea was to overlap the next one, something more unique and a bit shorter as it's a simple refurb to get it on the road... !

[@Jrambo51]

I know it's gonna be great. Thanks for everything. Ride safe.

[@colinsharp1314]

Great job del looking great mate

[@ShmigleyWigglley]

Personally, I would choose the Body Color to match the fender. Gives a little balance to the main color of the bike. It just a slight addition which to me adds some nice style. IMO. Thank you for all the Build Video's Mate.

[@RenchRanch]

Great result! Looks like a factory part!

[@Nissankingcabute]

Hey del smashing it out. The explanation of you next project ie the rare Suzuki? Humm sounds like a plan. I would expect that will be a worthy one.. I'll be coming along for the ride...😉

[@Moonfleet41]

Thanks buddy, still negotiating, but hoping to make it a reality soon!

[@christopherdevries1969]

👍👍👍 video. The black looks nice. Motip has a sprayable putty that works absolutely perfect. (Mirror finish). Happy to hear you might have another project on the shelf.

[@jennylloyd1436]

RG500?

[@veeken777]

Slabside 750, any 80s classic. But yes I go for a gamma also.

[@Moonfleet41]

You're all pretty close, but no cigar lol

[@Steve--RR666]

Lovin the videos Del Who says Move on ?? Be great to see videos on a laid up bike .I have a CBR 600 been laid up for 17 years and needs loads done..Tthanks to ur videos I managed a oil change for the first time anything else will be a major challenge lol I also resprayed my grab rails with that paint great paint thanks for that

[@Moonfleet41]

Thanks buddy, glad we could help! Good luck getting your build back on the road.. all the best, D&Px

[@johnthynne3265]

Brilliant as always Del. Best channel on KZbin. Don't care if that sounds sycophantic. Your uploads are brilliantly put together. Can't wait for each episode.

[@Moonfleet41]

Thank you John, we prides ourselves sin delivery the best production we can as amateurs, so it's reassuring to know it's appreciated, thank you very much...

[@tinks43]

(P) Looks like a great finish Del, whatever comes next I’ll be there for the journey 😀

[@Moonfleet41]

Cheers Dave, always great to hear from you... hope you're having a good week mate, and thanks for your support, as ever, D&Px

[@michaelwilliams3861]

(P) Nice little vid Del. Did you consider grinding down the frame weld so that you didn’t need to cut the hugger? I’d go for silver, if it was black, from a distance, it would look like just the tire and the hugger would disappear, unless that’s what you want.

[@Moonfleet41]

Hi Michael, as you saw, I painted it black at the end of the video, it will stay that way for now, same as the chain guard and the air intake inlets, big decision to be made in the future once that time comes... that ridge in the frame was there to protect the swing arm from impact if the old shock reservoir ever hit it on full compression, it wasn't a weld, I didn't wanna grind it off in case it wasn't secure all the way through! Thanks very much

[@michaelwilliams3861]

Moonfleet41 fair enough Del

[@VadersDarkside]

Top job as ever mate. Rare Suzuki eh? Sounds very interesting. I know what I'm thinking what it is and I love the smell of 2-stroke in the morning??!!!

[@Moonfleet41]

Sadly not brother, everyone's guessing slightly wrong, but on the right track lol... there's different between a bike that has not many left on the road any more, and a bike that's actually rare, which means they didn't make many in the first place... there's ya clue lol lol

[@david555montez9]

Beatiful Del 🤘😉👏👏👏

[@springy-2112]

Don't let up until we're through !! 😁👍☮❤

[@Moonfleet41]

You got it brother lol

[@ssamotorsfinland]

Black

[@cutting2]

Looking good fella.

[@bobgwinn5091]

cool

[@frank69tube69]

rg 500

[@Moonfleet41]

Not quite the right direction Frank, scarce is not the same as rare !!???!!

[@jabylnaasty9567]

Silver !