Doing Body Work on my $300 Project Truck (GMC C3500HD) [Part 11]

I do some body work on my $300 GMC C3500HD project truck to prepare it for painting.
Comfortable, DURABLE welding gloves: amzn.to/3eIr7tT
My favorite multiprocess welding machine: amzn.to/38wX46R
Instagram: / waldowelds
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[@tony4metallicaify]

I'm glad i found this channel randomly!

[@WaldosWorld]

Me too! Thanks for the sub!

[@zackhamilton7421]

Hi Waldo... this is definitely a field of study that I have never had time to get acquainted with. I am very interested in your videos and your attention to detail with everything you have done. This is refreshing! I am anxious to see how this turns out! Great job so far! Bravo!

[@WaldosWorld]

Thank you, Zack! My hope is to be entertaining and educational 👍

[@michaelgreen4838]

This guy has a style like no other

[@WaldosWorld]

I'll take that as a compliment!

[@zonie1953]

One of the good things we have here in Arizona is no rust ! But plenty of heat !🌵😊

[@WaldosWorld]

Yeah, at some point after this truck is done, I foresee a trip to the southwest to hunt for low-rust project vehicles 🤠

[@philmoore71]

i am really enjoying watching the massive work you did.... and that your subscribers were only 100 at the beginning and nearly 200k now.

[@richardothompson9865]

Can't wait to see when its all done. It will be great. I love those mirrors btw I have the same truck with the tow mirrors.

[@WaldosWorld]

Oh nice! A bunch of people have commented and suggested getting some more modern towing mirrors. I'm giving it some serious consideration, but at the moment I'm leaning towards keeping the original stainless truck mirrors

[@stevesalvage1089]

Another great video always interesting !! Yup we have plenty of rust here in UK , great demonstration of spot stud machine many thanks Waldo always an insperation !!

[@WaldosWorld]

Thanks, Steve! You guys get a lot of rain for sure. I suppose the north gets a fair amount of snow too, huh? So probably a fair amount of salt on the roads

[@stephenoverstreet9898]

Bought a stud welder about 2 years ago to repair the top rail of the bed of my truck where a smoker fell over on it and dented it. That was a great tool for the job, and I would recommend it as a cheap tool for anyone wanting to DIY some bodywork. Pretty foolproof too!

[@anomamos9095]

Tips To pour from a large paint can put a few strips of wide masking tape across the opening to for a V to use as a spout. You can also pinch a bit into a spout shape and stick it to the side where you will pour from to keep it from running down the side. This works for smaller cans too. Use three containers to mix the paint and a scale for accuracy. Pour some part A into one container and B into a second container. Sit the third on a scale and add A and B to that. If you think that you will need more than one gun of paint having the aa and B already waiting to mix will save time and reduce the risk of contamination to the main can and spillages. When grinding panels Remember they get hot and will buckle so don’t go overboard. Dirt floors. I believe there are a few methods of sealing them . One involves mixing in linseed oil another involves racking in a bag of cement and some sand tamping it down then misting some water over it to cause the cement to cure. You can also use lime but you need twice as much. Rivnuts There are three or more types Alloy, zinc coated steel and stainless steel . Use steel or stainless steel ones on steel and alloy or stainless on alloy. On steel put some thread locker or CA glue on them before inserting in the hole. This helps keep them from spinning and helps prevent corrosion.

[@konstantintomilin1826]

I hate doing body work and appreciate those who do it for living

[@STRATTONSGARAGE]

Hi Waldo, I know you’re a lot like me a perfectionist, and you always strive for excellence in all that you do. Having said that I also know you’re new to body work and paint, please study a few videos on how to set up your paint gun so that it sprays a nice even fan pattern if you haven’t already. Practice with some thinner in the gun against some cardboard or something until you get the hang of spraying long even strokes about 6 inches away from what you’re trying to paint. Good luck I can’t wait to see how the truck turns out.

[@williamdalbey4867]

Waldo, there doesnt appear to be anything you ant do. Another great vid!

[@WaldosWorld]

Thanks, William! 🤠

[@JohnStenstrom]

A few tips: I would dip out of the primer can, and punch holes around the rim to allow the excess to drain back in when pouring over the side. Pouring the catalyst works better when the outlet is on top so the air can flow in smoothly.

[@WaldosWorld]

Thanks for the tips! 👍

[@gregholloway2656]

Another great video, Waldo! I use a set of plastic kitchen measuring cups for scooping small amounts of paint out of a full can, like you had. I’ve had good luck using POR-15 rust paint on floor pans.

[@WaldosWorld]

Good idea! POR-15 is what I used on the frame, so it'll be interesting to see how it holds up over time!

[@blt981]

Brings back fond memories 1970s .was a high school kid working in my uncles Auto Body Shop for three. Learned auto body work, paint , sand , bondo. Best was to drive a stick shift. Stayed out of trouble and uncle had a attached truck repair business. Taught me to stay away from druggie disrespectful dudes. saved enough to buy my first car. 1974 Red dodge Dart , got it from other uncle who traded his car in 3very two years. Dodge had white stripe and white vinyl top. Only a six so no hot riding. Starski and Hutch car. He always #colded me for not wearing a mask and eye ear protection. Other techs would come out of spray paint booth blowing THEIR nose and see all the paint color IN their SNOT. MY UNCLE GOT LUNG CANCER NEVER SMOKED COUSIN SAID HER DAD NEVER SMOKED GOT THE C FROM THE LAQUER PAIN AND CHEMS . SJE ALSO SAID I Was the only family member who NEVER GOT FIRED. He’s still alive but got divorced from my aunt . Funny how people @ct @round divo4ced couples.

[@martindiego6795]

Great video man keep it up the truck is coming together very nice. 👌👌

[@WaldosWorld]

Thanks, Martin! 👍

[@martindiego6795]

@@WaldosWorld no problem

[@dylanhart216]

Definitely think about doing Dodge or the new style GM tow mirrors!

[@WaldosWorld]

Yeah, I'm considering it! 👌

[@scott___1737]

Nice job, went through same process on a 62 C10. Lots of body and metal work, it definitely takes time. Your videos have given me the inspiration to restore my 97 K3500 crew cab. Luckily it doesn't need body panel replacement. I was fortunate enough to find a color and year matching Suburban for the doors and fenders but hood and bed has infamous paint peeling. Definitely interested to see the paint process

[@WaldosWorld]

Oh nice, that'll be awesome to get the K3500 back into shape! I'll try to go through the painting process in detail. I'm sure you can do it!

[@scott___1737]

@@WaldosWorldThank you, looking forward to seeing the process. Definitely a cool project.

[@yinn2yang]

great job

[@danandyong6653]

With the shift angle, cut a few inches off below the bend. Clearance, height, and function will be perfect

[@WaldosWorld]

That's the plan! I'll probably cut it below the boot for the sake of appearance 👌

[@sthier24]

You're doing a great job

[@WaldosWorld]

Thank you! 👍

[@bash5995]

I could listen to that tractor run all day lol

[@peteschiavoni]

Hey Waldo. Man it’s coming out amazing. Yes it’s a work truck but it’s going to ROCK!! You cracked me up in the beginning with “fabricobble” 🤣🤣. I may have to borrow that. If I can make a small suggestion, get filters to filter any paints going into the paint gun. It’s very easy to get a piece of dirt in the nozzle and wreck a paint job. This will usually happen towards the end of your painting in a highly visible spot!! As always I can’t wait to see the next installment.

[@WaldosWorld]

Thanks, Pete! That's a really good suggestion! It would be terrible if I ruined the paint job after all this work 😂

[@peteschiavoni]

Waldo's World Go ahead- ask me how I know. 🤣🤣🤣🤣🤣🤣🤣🤣🤣

[@jackjohnston6720]

@@WaldosWorld kkjlo

[@jackjohnston6720]

Qq

[@topcat5988]

Hey! I’m new to the channel. I noticed when you are pouring your thinners and catalysts, the pour spout is designed to be poured from the top of the can rather than the bottom. It does not gurgle this way. Good work!!

[@SchneiderClassics]

300 jumps up to a couple grand pretty fast, great job showing your work

[@johnhamilton9229]

Fun to watch you

[@romulomartinez7931]

Nice barn.

[@WaldosWorld]

Thanks, it gets the job done!

[@maxhammontree3169]

Nice

[@danandyong6653]

Pouring paint into spray hopper, always use a filter, especially with a 1.3mm tip

[@WaldosWorld]

That's a good idea. Luckily, I didn't seem to have any issues this time around!

[@stevenjordan6389]

Painter tape on lip of paint cans keeps grove clean.and pouring easer.

[@michaelpinkham3890]

Great video but just to let you know you could use the tree branch to lower the compressor by using a rope and tired over the tree onto the compressor and lift it up gently and drove your truck out underneath the compressor then lower the compressor gently by laying lose the rope gently

[@WaldosWorld]

Yeah, I was thinking about that. It's an oak tree, so it should be strong, but I wasn't sure if any of the branches were big enough to handle the weight 🤷‍♂️

[@yinn2yang]

supper video

[@oldcroneysgarage9739]

My dad has a old 2000 dodge ram 3500 if like to have as a start to a project. It was my grandpas truck before. A bunch of Norwegians bought in new in 2000 with all the options in the book. Leather seats,wood trim,ect. But it's not in good shape. It has a damaged frame. And it needs some body panels replaced. I can buy a new or used frame and the body panels are literally everywhere for them. I guess what could go wrong lol. There's actually a news report with the truck in it from 2006. And I have a video on the truck when we got it

[@WaldosWorld]

Oh wow, that's pretty cool! Is it a dually? Sounds like it'll be a nice truck after a bit of TLC!

[@oldcroneysgarage9739]

@@WaldosWorld yessir 1 ton dually.

[@95Z28A4]

I suggest fitting your doors before you apply the last primer coat. If the doors are aftermarket, you may have fitment issues. I am fortunate that I live in the south and can find used OEM doors in salvage yards that are in good condition.

[@WaldosWorld]

Yeah, I thought about going to a junk yard, but the doors there will be just as bad if not worse!

[@johnnyd8885]

You maybe surprised with what you find. I scored a nice set of OEM fenders for my GMT400 from a local salvage yard up here in the rust belt of New England. Watch Car-part.com and you maybe surprised

[@doughboy1966]

Think I would put on the later model towing mirrors off a 2001 up GM truck.

[@WaldosWorld]

Looks like I can get an aftermarket set for around $250. I'll have to give that some serious thought!

[@Race9988]

Love what your doing to the truck but a little tip. Bondo adheres best to bare metal

[@megaglowz8540]

Please tell me you are keeping it white. I really like the red and white look it has. I actually thought the red rims were cool too lol, but the chrome looks killer. That idea with the washers to fill the holes was awesome. Gonna steal that one for sure! Looking good man!!!

[@WaldosWorld]

I guess I'll spoil it for those who read the comments. Sorry to say, but I purchased a nice metallic silver. I think it'll go well with the red frame while not looking so much like a fleet vehicle. Now I'm really not sure what color to paint the flatbed, but I have plenty of time to think about that since I haven't even built it yet!

[@megaglowz8540]

@@WaldosWorld White hides dents best, but Silver will look good too! cant wait!

[@javig5045]

Waldo I sure hope you throw down some cement slabs in the near future as it would greatly benefit you, since this is what you do, don't you think? Javi G.

[@dwayno07]

that custom tow bar though!! get that at Harbor Freight too?

[@leonardwalker8700]

Have you considered making a removable doghouse for the shifter, tower and associated assembly, to make working on and servicing the transmission easier?

[@WaldosWorld]

Interesting idea! No, I hadn't thought of that, though I certainly hope I won't have to work on it 😬

[@michaelhartloff3833]

This truck needs some conversion van seats in it

[@WaldosWorld]

I've heard those are pretty comfy. I got these seats from a Pontiac Bonneville (there's an older video on that) and I'm looking forward to seeing how they work ergonomically, but they sure are comfortable!

[@nonsequitur807]

You know can grind down those booger welds. That's why God invented angle grinders js🤷‍♂️ Cool vid...

[@billy123174]

The full nine yards

[@williamdalbey4867]

Hey Waldo, hope you are well. Missing your videos. Regards, Bill

[@WaldosWorld]

Hey Bill, thanks for checking in! Things are going well, I'm just working on wrapping up the next video. Body work and painting takes a ton of time! 😂

[@bradbiesecker162]

How did you shape the new material at the spot between the floor pan and the firewall that was not straight-edged?

[@el3men2alvarado.]

The eaton fuller 5 speed has clutch brake ? Why every time i have to hold the clutch for couple seconds before turn first gear? Thank you

[@WaldosWorld]

I don't think it has a clutch brake. Sounds like your first gear might either be unsynchronized or the syncros are worn

[@ronswanson263]

Nice. Curious where you bought the doors though

[@WaldosWorld]

After a bunch of shopping around, I ended up getting them from Summit Racing

[@stevanmaita7493]

good night friend ... a question what gearbox I can fit a cummins 4bt engine to adapt to a 3500 silverado 2005 truck..

[@WaldosWorld]

That's a tough question because it depends on what flywheel housing the 4BT has. I'd imagine that many of them have a SAE 2 or SAE 3 flywheel housing for which it would be fairly easy to find a matching transmission.

[@dhbplusect7052]

you should put dodge tow mirrors on it to match the dodge/cummins engine

[@WaldosWorld]

That's a good point! I didn't realize it, but this would be a great time to pick out some new mirrors. I'll have to really think about that. The original mirrors it has are great for towing, but they're really big for everyday use, so maybe a new set of mirrors is in order 👍

[@dhbplusect7052]

@@WaldosWorldjust be careful because the 2nd/3rd gen dodge glass shakes and can be very distracting

[@diosdadochris5280]

Hey Waldo! Where can I find wheel simulators like the ones you got on your truck?

[@WaldosWorld]

Here ya go: amzn.to/38sZfKX

[@damianmolloy3030]

I love the videos and I am working my way through them. But please get a workshop floor you are killing yourself with that engine lift. Also video the honesty . Keep it up.

[@marcdargitz2949]

I'm just curious if you know what wheelbase is your ,95 C3500 HD? THANKS

[@WaldosWorld]

Yeah, it's about 160". There's about 11' 4" of frame behind the cab and it's 84" from cab to axle.

[@j.c.smithprojects]

every time i have bought "new" doors, they were a fitment nightmare. compromising on body lines and making the door seal. good luck waldo. i think you are more patient than me....no doubt you will make them work.

[@WaldosWorld]

Yeah, that's a good point. So far, the replacement panels I've bought have had less than perfect fitment, so I shouldn't expect anything different from the doors. I guess we'll see what happens 🤷‍♂️

[@BSmith2277]

Do you know the brand and model of the headlights you are using in your C3500HD?

[@robertvice6882]

the bondo goes first then primer i thought

[@jesserasso1042]

A you should of bought dodge 2006 mirrors that's what I put on my dually I just can't wait to do my cummins swap I got most of the stuff but I gotta finish my peterbilt it's on my channel and I gotta tear the engine out of my mega cab and rebuild it

[@WaldosWorld]

I still haven't committed on mirrors yet, though I guess the default choice is to keep the big stainless truck mirrors. Sounds like you've got your work set out for you with all those projects!

[@goodevins9408]

Who’s your strong helper?

[@sethgianni8330]

What year is this truck?

[@tallyman15]

You need to adjust your spray pattern. Need a fan about hand width.

[@WaldosWorld]

Yeah, I'll definitely adjust the pattern before spraying the truck 👌

[@zonie1953]

Waldo ! Where are you ? Are you ok ? Hope things are good with you . I miss new videos .

[@WaldosWorld]

Hey Scott! I'm great, thanks for asking! I literally just finished clearcoating the truck minutes ago and got back into the house to do some video editing. Body work takes so much time 😂

[@zonie1953]

@@WaldosWorld Good to hear your doing fine !

[@TheindefatigableGovernor]

Wait. You’re removing the engine AGAIN?!

[@Jasona1976]

You should introduce us to your husband!

[@Overkill14]

Put a wood handle on his copper spoon…so he could “stick” it on the other side

[@MrMartinpedraza]

Could u put a link to the caps for the wheels plz thx

[@WaldosWorld]

These are the ones: amzn.to/38sZfKX

[@MrMartinpedraza]

@@WaldosWorld thx

[@HachiMatt]

okay so here's the real question (i skipped ahead to the 10k ama): how hard was it to move all these tools from Cali 😂 ??

[@markkrauss5994]

Could've hammered it out from inside cab

[@samgrabel8648]

I’m interested why you went with a 24valve and not a 12valve

[@WaldosWorld]

I honestly would have gone either way, but I just happened to find a 24 valve first. It wasn't easy finding a manual with RWD!

[@samgrabel8648]

@@WaldosWorld will you be doing a p7100 conversion on it or are you going to leave the vp44 on it

[@WaldosWorld]

I'm going to leave the VP44 in it for now. I have a FASS fuel system for it to help ensure it doesn't run out of fuel pressure. If it ever needs to be replaced, I'll definitely consider a p-pump

[@seandurgin]

So are you using the engine mounted lift pump and the FASS?

[@lchebuhar9212]

Nicely done ! 💪👍🏼. You might check out Halfass Kustoms - Brent is really good at what he does, might give you some ideas.

[@WaldosWorld]

Thanks for the tip! 👍

[@michaelmeyer9665]

How do you eat an elephant? One bite at a time

[@carlsegerstrom3989]

Waldo, is the plan to keep the compressor outside? It looks permanently mounted to that slab. Won’t there be issues with the pump/electrical and rain?

[@WaldosWorld]

Yeah, I'll be getting it some shelter at some point. Luckily we've had some really nice dry weather lately!

[@jamaldaniels5482]

Why does he look like the guy off Christine

[@chasevollbrecht8085]

I watched a few of your videos Not bad content Although I had a couple gripes it's not a true HD truck An HD of this uses 19.5 rims and frame has reenforcements And your thought process ain't complely thought through Engine lift is mildly useless when you have a tractor

[@jameslowe57]

Strange your friend has to have his face blurred

[@aceinternational4788]

If you can please leave those mirrors on their big and truck like don’t take them off

[@WaldosWorld]

Yeah, they're really nice mirrors for towing (and they look cool), so I'm putting some serious thought into this 🤔

[@W4BIN]

His favorite welding machine costs $3,349.70 which is more than his finished truck will be worth. He should have bought new door mirrors for the new doors. Ron W4BIN

[@sethgianni8330]

These trucks go for much more than that

[@kennybeck5519]

Im thinking, "how many times do i have to see this engine go in and out?"