Don't try this at home: Wiring a plasma cutter for CNC | Hypertherm Powermax 30 XP

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Clough42

Clough42

2 жыл бұрын

Today we're rewiring a Hypertherm Powermax 30 XP plasma cutter for use on a CNC plasma table. Don't do this. It's dangerous. It's also easy, and it works great.
Tools used in this video:
*This site contains affiliate links for which I may be compensated
Hypertherm Powermax 30 XP Plasma Cutter (eBay*): ebay.to/2JgTrK6
Rhino Cart Welding Fixture Table (Amazon*): amzn.to/3za8aez
Wera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CL
Milwaukee Brushless Impact Driver (Amazon*): amzn.to/2Xgcjjc
Fluke 375 FC True-RMS Clamp Meter (Amazon*): amzn.to/3C6aeoW
Dewalt Step Drill Bit Set (Amazon*): amzn.to/3kb9VmJ
Assorted Waterproof Cable Glands (Amazon*): amzn.to/3Efr5HL
Knipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8m
Beelink T34 M Mini PC (Amazon*): amzn.to/3nwjy1m
ASUS 21.5" Touch Monitor (Amazon*): amzn.to/3B7MbW4
Rhino Cart Welding Fixture Table (Amazon*): amzn.to/3za8aez
California Air Tools Ultra Quiet 2HP Compressor (Amazon*): amzn.to/2TQ926q
Dewalt Retracting Hose Reel (Amazon*): amzn.to/3lFx8NB
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
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Пікірлер: 146
@HanstheTraffer
@HanstheTraffer 2 жыл бұрын
James, You may be very good at writing code...but your greater value to humanity is in your ability to teach. You are without question one of the greatest teachers on youtube. Thanks.
@azz710
@azz710 2 жыл бұрын
I'll second that motion.
@babakkhoramdin3146
@babakkhoramdin3146 2 жыл бұрын
This man is fantastic! I learned a lot from him.
@in2heat451
@in2heat451 3 ай бұрын
HP30 followed instructions 3 yrs ago , thousands of pierces later still running like a boss .
@stefanjetchick3853
@stefanjetchick3853 2 жыл бұрын
Sigh. To think I worked at Hypertherm about two decades ago! How time flies. Best Boss I ever had (Dick Couch, Founder of Hypertherm).
@niwachien
@niwachien 2 жыл бұрын
They're made in china now but the company still tried to make people believe they're made in the USA.
@markfletcher6511
@markfletcher6511 2 жыл бұрын
I, for one, always enjoy your teaching style as well as offering cautions to your viewers about the dangers of trying things at home that they might not fully understand.
@williamv6997
@williamv6997 2 жыл бұрын
Great video as always. I may never make a CNC plasma cutter, but I definitely enjoyed seeing you making one and explaining how to (not..) do the same
@stevensmart8868
@stevensmart8868 2 жыл бұрын
Great safety notice at the beginning. And awesome video.
@AtomicSaunders
@AtomicSaunders Жыл бұрын
This video is wonderful. I would really like to thank you for taking the time to make it. It clearly, and concisely explains how to wire up a RAW voltage connection for langmuir system plasma table. I was having trouble for days trying to get my system working. I spent hours combing over message boards, and help pages that were helpful but led m down rabbit holes without solving the issue.. This video helped me to retrace my stems, taught me what to check for, what each system does, how to tap into them, even how to use a voltometer to check for continuity. After and during watching this I was able to track down my system problems and immediately start cutting.... Thank you so much for making this. You made my day.
@jerrydemas2020
@jerrydemas2020 2 жыл бұрын
If you want a DIY air dryer. Use a whole house water filter housing filled with Fresh Step Crystal kitty litter. Put it in the air in line of the air compressor. The crystals won't change color when getting saturated, but you can put a small hydrometer in the housing so you can see the gauges Jerry in Pa..
@GlassImpressions
@GlassImpressions 2 жыл бұрын
I’m excited to see your experience with this machine, I have been in the market for something like this
@9z4clb
@9z4clb 2 жыл бұрын
As usual another great video James. I have my Crossfire over a year now and love it. Using the PrimeWeld CUT60 successfully. I'm running Mach3 (I don't like being "locked-in" to a manufacturer's control system) on my shop-floor Dell Optiplex 780 PC. Built my own CNC controller and integrated my own Torch Height Control (THC) using the RobotT3T and built my own floating head Z-axis. I 3D print my machine torch holders in PLA (they last about 1-year). Great machine the Langmuir Crossfire, and they have a great and very informative and active forum.
@cekiert
@cekiert 10 ай бұрын
I'd suggest trying petg, if you have a heated bed on your 3d printer
@staciedziedzic8706
@staciedziedzic8706 2 жыл бұрын
Hi it’s Stacie! Wow what a Plasma Cutter you have! It looks nice! Great color too! Take care!
@tmurray1972
@tmurray1972 2 жыл бұрын
James you’re a electronics wizard.🔥🔥
@rennkafer13
@rennkafer13 2 жыл бұрын
Ah man, you're just making me more excited to get the rest of my Crossfire parts here! I ordered the RazorCut45 with mine so I won't need to do any fancy wiring I shouldn't be doing. My handheld unit I already (Eastwood VersaCut 40) have IS high frequency unfortunately. Given your level of experience with F360 and CNC I expect your setting up of the post processing should be pretty quickly accomplished.... let's see some cuts, James!
@JohnSL
@JohnSL 2 жыл бұрын
No cutting?!? Oh, man, the suspense is milling me. Looking forward to seeing it in action.
@SergeiPetrov
@SergeiPetrov 2 жыл бұрын
+
@outsidescrewball
@outsidescrewball 2 жыл бұрын
Great video production/discussion/demonstration/build….enjoyed
@alistairfurnell126
@alistairfurnell126 2 жыл бұрын
Well James, This is what I would like to get nice to see one in the XL size THC added that you have running, Hamilton New Zealand.
@mattbechberger3298
@mattbechberger3298 2 жыл бұрын
Hi James, very interested in hearing how it goes with the plasma table and your other machines in that space WRT humidity and dust/grit/smoke residue. I hope you'll update us as you spend time with it
@joell439
@joell439 2 жыл бұрын
James is up to something again ........... 👍😎👍 ........ Looking forward to future installments to see what that might be 😁
@seanwolfe9321
@seanwolfe9321 2 жыл бұрын
I looked at one of these tables 2 years ago. I was at a welding class (with someone that is big on youtube) He had the table and reviewed it. He had nothing good to say about it, but his standards are probably far above what my needs are. You make a good point, chances are, anything that doesn't meet your needs, you are plenty capable of correcting. I'm excited to see what you do, maybe it will come back on my list again! BTW, I would go with the Hypertherm 45, why? 15 more numbers of course!
@scottwillis5434
@scottwillis5434 2 жыл бұрын
More numbers on the price, too?
@MichaelLloyd
@MichaelLloyd 2 жыл бұрын
"Actually I'm not sorry" LOL I completely understand :) I used to try to film my flying and that got old pretty quickly
@metaltipsandtricks6747
@metaltipsandtricks6747 2 жыл бұрын
Best video I have seen on this subject.
@visionforge1254
@visionforge1254 2 жыл бұрын
Just wanted to point out you probably should have a separate air dryer, either a large desiccant dryer or refrigerated air dryer as you will still get moisture in the lines. I've destroyed dozens of plasma torch heads and rusted many many parts during sand blasting even with an inline filter at the end of the air line, an air filter mounted on the plasma cutter and another filter at the compressor. Dedicated air dryers make a night and day difference.
@joeldriver381
@joeldriver381 2 жыл бұрын
Woohoo! As of the posting of this he was not dead.
@cjtroutt8092
@cjtroutt8092 2 жыл бұрын
Hi James In regards to plasma cutting you might want to invest in line desecant air dryer filter it will prolonged your Consumables and results will be alot better in the long run. I built my cnc plasma table. I am going to get in the future a refrigerator dryer. This will help with moisture in the air.
@bobuk5722
@bobuk5722 2 жыл бұрын
Hi James, I suggest sheathing the red and black HV leads carrying the torch height info. Over here they would be double layer insulated and I think it would be wise to guard against mechanical damage. Spiral wrap? BobUK,
@Clough42
@Clough42 2 жыл бұрын
Not a terrible idea.
@yngndrw.
@yngndrw. 2 жыл бұрын
I believe the wire used in multimeter leads is double insulated as part of the CAT III rating.
@donteeple6124
@donteeple6124 2 жыл бұрын
Another outstanding tutorial and dialog. As you rightfully explain, no mater what it is; or how simple it seems; SAFETY, SAFETY, SAFETY 1ST !!!!! Check, double check and check again.....a body part or your life aren't worth the chance.
@CountryAireDesign
@CountryAireDesign 2 жыл бұрын
I suggest that you rig up some ventilation... Even with a water table, CNC plasma tables can smoke you out quick... Don't ask how I know that :)
@Eggsr2bcrushed
@Eggsr2bcrushed 2 жыл бұрын
Cant imagine metal vapor is very good for the lungs
@scottwillis5434
@scottwillis5434 2 жыл бұрын
@@Eggsr2bcrushed it'll be oxides by the time you breathe it in. Along with smoke from oils, ozone, NOx, ...
@erikmoe2361
@erikmoe2361 2 жыл бұрын
Very cool, I basically have the CrossFire setup that you have except that I bought the HyperTherm Powermax 30 Air. I went though the same exercise last week, connecting the torch control and hooking up the VIM. I look forward to more posts about the CrossFire
@matthewhagans4372
@matthewhagans4372 2 жыл бұрын
how does the 30 Air work with the X fire? enough air that it keeps up?
@erikmoe2361
@erikmoe2361 2 жыл бұрын
@@matthewhagans4372 I'm still trying to get the settings right. One thing I've learned about the Air is you have to adjust the pierce delay to give it enough time to ramp up the compressor
@trialnterror
@trialnterror 2 жыл бұрын
I have a cutmaster 42 by victor. Doesn’t have a Cnc port so I need to first tap into mine to fire like you mention. Then I have a thc like you mentioned that I need to hook up! From what I hear is if you use a thc and a floating head attachment that’s the best way that way you would not need a ohmic sensor. Also I’m up in the air if I should use millrights supplied board that runs UGS or one of the following 1. Myplasma 2. Masso 3. Centroid acorn (which I currently run on my Bridgeport but they are currently in beta on the plasma. If they release it soon this may be my go to board)
@CraigLYoung
@CraigLYoung 2 жыл бұрын
Thanks for sharing!
@paulmace7910
@paulmace7910 2 жыл бұрын
They should provide some 3-way Wago connectors with their kit instead of the crimps.
@jesusisalive3227
@jesusisalive3227 2 жыл бұрын
Absolutely!
@H34...
@H34... 2 жыл бұрын
Phew that was close, I did this at "home" a few years ago. Luckily it was on the older powermax 30, not the XP, so it's ok right? Cool to finally see someone else do this, and their approach. Mine didn't have one of those voltage dividers since the cnc was shop built, but it wasn't too hard to build and I shoved the circuit for it into the case so that it didn't bring the high voltage outside the case other than torch/work clamp... Then I got lazy with the height probe circuit ("ohmic" or contact probe) and brought it outside the case anyway because space inside the plasma case was getting tight (it's almost like they don't want you shoving extra circuitry in there?) and I'd already installed and wired up a 6 pin plug and would need a 10/12 pins at least to shove the probe circuit inside the case, and I couldn't be bothered. I'm glad I did this way since the probe circuit tends to blow a chip every now and then, and having it easily accessible outside the case ended up being very useful. The probe circuit for me went in with the rest of the control electronics Side note for anyone following along at home the powermax 30 (not sure about the XP) actually has two relatively beefy leads in the torch. I believe the second one is for the pilot arc, and if memory serves you can only connect one of them to your voltage divider, the other will have a pretty much constant voltage with regards to the work clamp regardless of torch height.
@cncdavenz
@cncdavenz 2 жыл бұрын
Its good to have a new toy in the shop :-)
@ocAToccd
@ocAToccd 2 жыл бұрын
"Don't do it... It's easy but don't do it" 🤣🤣 Clean install 👍👍 I actually have the 45XP for manual cuts but when I bought it I intended to put it on a table (not yet had the time in almost 2 years... But it's on its way 😍) so I took the CNC package with the mech torch and the preinstalled communication module and added the manual torch... In Belgium it was cheaper than buying the "manual package" and add the mech torch and the module (and you then have to install it yourself...) Good machine by the way 👍 What I found odd on the 30xp is that the filter is inside the box... On the 45xp it is recessed but accessible from the outside (with tiny hands... But still...) And it needs cleaning every now and then... Are you "allowed" to open the box to clean the filter?
@OmeMachining
@OmeMachining 2 жыл бұрын
Great project 👍😃 a cnc cutter, laser or plasma do make allot of things sooooo much easier 😃
@swolebro
@swolebro 2 жыл бұрын
RIP to your beautifully clean workshop. If you can put an exhaust hood over the machine, in addition to the water table, I'd strongly recommend it. You should also build an electromagnetic vise with some MOTs for holding pieces while you knock off the dross - it's a massive timesaver.
@scottwillis5434
@scottwillis5434 2 жыл бұрын
Any suggestions on what a good exhaust hood would be like? CFM, style so it won't be too much in the way, how high should it be...
@davidhaywood9071
@davidhaywood9071 2 жыл бұрын
Several things: First great video and clear explanation of what you are doing I love watching your videos. Second, do you have a connection with Langmuir Systems that benefits you when I purchase one of their systems? Third, I like the computer setup you have and I must have missed your video where you discussed the details of the one you’re using. Would you be able to provide info on the details of the Asus you are using?
@memorialparkmobsters
@memorialparkmobsters 2 жыл бұрын
Thanks for the video i followed the video to the tee but with one expected because i dont have that part and my question is if i dont have that part which the high frequency device that you connect to the electro negative and electro positive ( ground ) I tried it but could not get any conductivity . Well does this mean my plasma wont work ? And hows is it still running for you the plasma 30 air ? Well thanks for the great video your a professional thanks
@chevyfahrer
@chevyfahrer 2 жыл бұрын
24:39 blues brothers revival kicking in (missing some music,Soulman should do it),great work like usual
@yngndrw.
@yngndrw. 2 жыл бұрын
It's great to see that these cheaper Hypertherm units can be used for CNC. My only complaint about the THC kit that you used is that the voltage divider is external - I would have liked to see only low voltage signals leaving the Hypertherm unit's case. (Aside from the torch, of course!)
@somebodyelse6673
@somebodyelse6673 2 жыл бұрын
Who do we know that could re-home all the guts into a new, custom made case? Heh, James could do that so well that a factory tech would be wondering when that model was made...
@Clough42
@Clough42 2 жыл бұрын
I'd probably go the other direction. The circuit inside the THC is very simple. It would be pretty straightforward to make a version that fits inside the case. Hmm...
@frigzy3748
@frigzy3748 2 жыл бұрын
My line of thoughts was maybe figure out the schematic of the HV regulator inside the unit and tap into the torch voltage before it becomes HV? Say, input of an op-amp as oppose to the output.
@tjnak
@tjnak 2 жыл бұрын
cool tool
@drpipe
@drpipe 2 жыл бұрын
Nice that.. 🙏
@OuroborosArmory
@OuroborosArmory 2 жыл бұрын
Can you say what the full ara of the table is and the work area? I am thinking about buying one, but they all focus on “working” area and I want to know how much actual space it will take up
@marianodiaz461
@marianodiaz461 2 жыл бұрын
Hi; can you please put a link to the torch voltage controller?
@sean7193
@sean7193 Жыл бұрын
Awesome video. how has the 30xp held up on the table? haven't seen any cnc plasma on your channel in awhile.... Im looking at this same setup. can you still recommenced the 30xp?
@marcg2233
@marcg2233 2 жыл бұрын
Hi James, why not wire in a switch on the front for the fire control manual vs CNC? that way the ghost in the pc won't be tempted to toast you when using it manually :)
@scottwillis5434
@scottwillis5434 2 жыл бұрын
Good idea, one issue being 'oops, I forgot'. One thought is putting another switch on the CNC mount: if the head is not in place, the CNC cannot fire it.
@Steelcrafted
@Steelcrafted 2 жыл бұрын
Dang I'm so glad I have a heavy electric service at my house.. 200a service, my welder ALONE is on a 100a breaker lol....I couldn't survive with a 100a service total lol
@troyam6607
@troyam6607 2 жыл бұрын
im trying this at home!
@AmateurRedneckWorkshop
@AmateurRedneckWorkshop 2 жыл бұрын
Great video. My 2 cents worth by all means use it every time with water. Otherwise it will deposit metal powder all over your shop. I have been told that if you put some borax in the water it will not rust so bad. Oh and like some of the others suggest you really do need an air dryer. I can assure you that water will get to the torch otherwise.
@Clough42
@Clough42 2 жыл бұрын
I have a box of 20 Mule Team sitting on my kitchen counter as I write this.
@senselessinductor7921
@senselessinductor7921 Жыл бұрын
The Powermax 45 I have has an integral CPC port and has a voltage divider on the main board wired to the CPC. (I'm still wary of non divided current going towards my systems control box on my CNC, so I would have still used a divider circuit) *I also made my own CPC cable, because they're using off the shelf parts you can get at digikey... The problem with Hypertherm machine torch operation from the CPC, is that the wiring of the torch to the connector is different, and is required. (They built a failsafe wire that isn't in a hand torch, and is wired to different pins. So either you pay their high priced fee for a machine torch (about a grand) Or you hack your hand torch, and make it much harder to use as just a hand torch. I opted to use a lathe to make an acetal housing for a custom connector (the brass fitting is the real challenge bit, and the DIN pin alignment and indexing SUCKS) Then I could purchase a machine torch head from eBay, and then proceed to make my own lead for it. (It even offers the ability to use better and more robust materials for the lead...) --- Instead of their high priced machine torch, I opted to buy a lathe, and make my own connector... Glad we can all hack our stuff and make it do what we need it to.
@paskracing77
@paskracing77 2 жыл бұрын
Where can I purchase the kit you installed for the plasma
@dudenabdusalam3329
@dudenabdusalam3329 2 жыл бұрын
Waw keren banget salam kenal
@markdailey4843
@markdailey4843 Жыл бұрын
Followed your video to wire up my new Crossfire...worked perfect! Thanks much. One question.. any idea how to load .nc files in to Firecontrol? Only seems to recognize .tap files
@sean7193
@sean7193 Жыл бұрын
hey are you using the pro or 2x2? how is the 30xp working out? enough power? nice clean cuts?
@bltventure
@bltventure 3 ай бұрын
so its been a few years, are you happy with the Hypotherm 30xp? If you were doing it again, what would you buy? like if you had 50 amps?
@flippingwoodforcash9130
@flippingwoodforcash9130 2 жыл бұрын
I made a cnc for wood carving on my 3D printer I did try plasma with a cut 40
@David-ik9yn
@David-ik9yn 2 жыл бұрын
You might like the laserweld 1500. They have metal cutting and engraving tools. They describe making a bitcoin.
@donnpurington242
@donnpurington242 2 жыл бұрын
Where did you get the info for the tool library for the Hypertherm 30?
@looopp6043
@looopp6043 Жыл бұрын
Hi I have a question does the torch fire trigger works normally when disconnecting it from the „CNC“ table? (Manual cutting) Thanks:D
@MichaelGamber
@MichaelGamber 2 жыл бұрын
Langmuir is located about 10 miles from my house...
@airgunningyup
@airgunningyup 2 жыл бұрын
im quite nervous swapping Air handler capacitors , id never try this because id have a heart attack just from fear,.
@jstengineering1513
@jstengineering1513 2 жыл бұрын
Hi sorry to bother you. I most say love your channel. But I have a little question I have a cnc 2.5m l by 1.10m w and a 80 amp plasma.. My only problem is I only have my garage to electric box which is a common box UK. How many amps should my breaker board have to sopport the plasmas on the cnc? I would extremely appreciate your help as I have no clue what I should do... I rather work on mechanical systems than electric hahaha I feel safer
@Clough42
@Clough42 2 жыл бұрын
The plasma cutter manual will specify the circuit requirements.
@MrFaaaaaaaaaaaaaaaaa
@MrFaaaaaaaaaaaaaaaaa 2 жыл бұрын
you used a meter to check the voltage of the caps? damn, I always thought standard procedure to check for voltage was bridging the leads with a screwdriver
@RobytheFlorentine
@RobytheFlorentine 2 жыл бұрын
Hi. I have enjoy your videos a lot. May I ask how you know all this things? Did you study that stuff or self taught? Regards from Florence Italia
@Clough42
@Clough42 2 жыл бұрын
My formal education is in computer science. Everything else is self taught. Though to be fair, even what you learn in college is self taught--you just pay someone to tell you what to study.
@RobytheFlorentine
@RobytheFlorentine 2 жыл бұрын
@@Clough42 Hi. In any case great channel. I will wait for some newer projects
@x_ph1l
@x_ph1l 2 жыл бұрын
Are you sure that it'll void machine's warranty? I have a Hypertherm 45XP with machine torch and my manual states that you should service the unit by taking off its cover (and cleaning the insides), which gives you complete access to the circuitry and air system.
@Clough42
@Clough42 2 жыл бұрын
Yeah, I had forgotten that. Hopefully I'll never need to find out.
@rpavlik1
@rpavlik1 2 жыл бұрын
"If I do [die] just edit this part out of the video before posting it". Oh man... 🤣
@brucemansfield2501
@brucemansfield2501 2 жыл бұрын
We have a much bigger water table plasma where I work and we’ve found that mosquitoes love to breed and the water. Something you might want to be aware of.
@ketamachinist
@ketamachinist 2 жыл бұрын
Anyone from Europe (BeNeLux, Germany) who has some recommended alternatives for the Langmuire Crossfire table?
@CraftwerksMC
@CraftwerksMC 2 жыл бұрын
If that is your compressor turning on instantly with your torch you might want to look into a somewhat larger compressor in both volume and CFM.
@scottwillis5434
@scottwillis5434 2 жыл бұрын
And storage tank.
@CraftwerksMC
@CraftwerksMC 2 жыл бұрын
@@scottwillis5434 That would kinda go along with the bigger compressor but yes, that too.
@mikepetersen2927
@mikepetersen2927 2 жыл бұрын
"...cut anything in anger..." --> "Don't cut angry!" :-)
@court2379
@court2379 2 жыл бұрын
While you were at it you should have rerouted the power switch to the front panel, instead of the idiotic place on the back panel... Never understood why they put them there. For when you are using it manually you could have installed a safety CNC disable firing switch so you know it cannot be set off. Thanks for showing this. It is close to what I would be likely to setup. On your power, it doesn't matter if you only have 100A, you can install much more output than available because they are not likely to all be running at the same time. So the only real limitation would be the wire size to the plug.
@Clough42
@Clough42 2 жыл бұрын
Wouldn't want to try to run an 85A plasma cutter, a 5HP air compressor, the air conditioning in the house and in the shop, and a load of laundry in the dryer, though.
@vaderdudenator1
@vaderdudenator1 2 жыл бұрын
No ratcheting crimper?
@ltsky311
@ltsky311 7 ай бұрын
Are these just plain old steppers or are they closed loop steppers? they appear to be Open loop, but who knows with the speed of tech advancing.
@quadmasta
@quadmasta 2 жыл бұрын
James is all about that THC
@tidesign7625
@tidesign7625 2 жыл бұрын
Just a thought, $2000 to $4000 might be a good investment to upgrade the 100 amp panel to 200 amps. Consider Square D as a panel. It's only 2 cents worth.
@Eggsr2bcrushed
@Eggsr2bcrushed 2 жыл бұрын
Depends on if the utility company is willing to change the neccesary equipment, even if it comes at cost to James.
@scottwillis5434
@scottwillis5434 2 жыл бұрын
Does that include the utility upsizing the pole transformer and running bigger feeder wires?
@tidesign7625
@tidesign7625 2 жыл бұрын
It’s been my experience that the incoming conductors (wires) do not need to be upsized. All that is needed is maybe a meter change and a new 200 amp main breaker panel be installed be a qualified electrician, and of course a permit is required.
@mabmachine
@mabmachine 2 жыл бұрын
I think you are running THC 1.1 and 1.2 is current. You've probably already figured this out but the post file needs to match the THC control version.
@Clough42
@Clough42 2 жыл бұрын
I'm running the newest version of Fire control, and it's only offering version 1.10 of the THC firmware.
@arthurmorgan8966
@arthurmorgan8966 2 жыл бұрын
If I had this, I’d make wall control pegboards at home, like all over my walls as if it was free.
@VladekR
@VladekR 2 жыл бұрын
👍👍👍👍👍👍👍👍👍
@byron7165
@byron7165 Жыл бұрын
It's not the volts that kill, it's the amps. Suffice to say, any plazma cutter emits enough amps to kill.
@cjtroutt8092
@cjtroutt8092 2 жыл бұрын
Also get hypertherm powermax 45 Mchanized consumables this works on the 30 xp torch also kirf on cutting use the powermax 45 chart and dial feed and speeds while cutting it will be alott better cutting process also fine cut consumables work good but don't try cutting hot rolled a36 use pno cold roll it won't blowback mill scale back up into your Torch tip. As for size of plasma machine I used powermax 85 on 50 amp service off my miller bobcat 225 with no problems and at home to I also run powermax 45xp it cuts great cnc plasma table. There are two guys on KZbin tool junkie and another Joshua Zimmerman guy are subject matter experts with langmuir tables. And hypertherm plasma cutter.
@Clough42
@Clough42 2 жыл бұрын
If I had a 50A welder outlet, I would have bought the 45 XP.
@cjtroutt8092
@cjtroutt8092 2 жыл бұрын
James I run 40 amps braker on my 45xp as inverter machine it does not require 50 and 45xp runs flawless no problems I cut alot of a36 and ar400 .380 .500 .625 Some small production runs .750 my electric services 200 amps my big Plasma runs 100 amps it cuts up to 2inch thick. Thermal dynamics cutmaster.
@Clough42
@Clough42 2 жыл бұрын
@@cjtroutt8092 yeah. The circuit I have available is 30A. Things start getting tight if I want to run the plasma, the air compressor, and the air conditioner and someone wants to cook dinner.
@stevelavalette6898
@stevelavalette6898 2 жыл бұрын
You need to upgrade your wire strippers !
@Clough42
@Clough42 2 жыл бұрын
Not sure I understand. The Knipex wire strippers I'm using are excellent.
@scottwillis5434
@scottwillis5434 2 жыл бұрын
Do things in this order: 1. Unplug, remove cover 2. Use voltmeter rated for 400+VDC, with good insulation on the leads, to verify that lethal voltages are not present 3. Touch anything inside Someone I know once touched the inside of a camera strobe that had been off for two weeks. His scream was clearly audible at the other end of the house. Perhaps battery-powered camera strobes are a special case; storage capacitors should have bleeder resistors -- and 'should' is not the same as 'do, and Purchasing didn't get crappy ones that failed, and the assembler put them in place, and the terminals didn't corrode, and they still work'. I like to limit the number of people and pieces of equipment that I trust my life to.
@Clough42
@Clough42 2 жыл бұрын
3. Touch only what is necessary to do the job. Keep one hand in pocket when possible.
@danielesilvaggi
@danielesilvaggi 2 жыл бұрын
Those capacitors are F'n deadly. Even after 2 minutes.
@TheFlow2006
@TheFlow2006 2 жыл бұрын
13:01 yeah i see that machine was clearly not designed for doing such a thing....
@wouterbaake7386
@wouterbaake7386 2 жыл бұрын
Or they add those holes for quality assurance to do some (automated?) testing during assembly of the control unit without having to attach a torch
@TheFlow2006
@TheFlow2006 2 жыл бұрын
@@wouterbaake7386 maybe, but could go on the connector for that as well...
@hullinstruments
@hullinstruments 2 жыл бұрын
Would absolutely love to see you pull out the circuitboard of that machine and go over it… “Big Clive style”...... or even better.., do it “AvE style”! hook it up backwards and blow it up before you get a chance to use it 😂
@hullinstruments
@hullinstruments 2 жыл бұрын
And I didn’t mean any hate towards AvE, 😂👍 he’s thought me more about electronics over the past five years..... than I’ve learned anywhere else! I wouldn’t have started my business without his influence. I already had a business and was four years back ordered building guitars and violins for professional musicians. I knew LESS THAN NOTHING about electronics. But a few of his videos and explanations of circuitry… It got me tinkering… The next thing I knew......three years later..... I had my own lab doing component level board repair for industrial clients. And I specialize in test equipment repair/calibration & metrology. I’m just as busy and happy as I ever was doing full-time woodwork.....And I’ve learned an incredible amount of things… And have skills I never thought I was capable of! you KZbin folks and especially creators like yourself… have an insane amount of influence on your audience! Sorry to ramble… I know I’ve left this comment on a few of your other videos but I would just really love it if you could make a few more circuit board and troubleshooting related videos. The few electronics videos you’ve shared with us have been awesome! especially the video last year where you were troubleshooting the DMX amplifier board. That was a very insightful and information packed video! It would be awesome if you could do a few other videos showing quick troubleshooting of circuit boards. Nothing fancy.... just some broken power supply or other board/circuit commonly found in industrial and consumer level products.… show us how to troubleshoot and find common faults. I constantly have clients and friends ask me to teach them… But I’m not good at explaining things. I try to encourage them to go online and watch a few videos. The only videos I’m aware of on KZbin that give a good and quick general overview of troubleshooting… Are on the “diode gone wild” channel. He has a few videos troubleshooting power supplies… And within 30 minutes pretty much explains how to find and test every common problem. Other than his videos… There is a HUGE VOID and quick and easy troubleshooting videos on KZbin. Someone would have to watch 100 hours of content just to grasp the basic ideas of how to find and test issues. I love my test equipment and professional gear like they are my children… But 90% of the boards that come through my shop… Could be quickly and easily tested and fixed with less than $100 of tools. Including a decent but cheap multimeter, a $30 in circuit ESR tester, and a $25 CHEAPO Oscilloscope. There are some really nice tools and pieces of kit that can be had extremely cheaply. One needs to recognize their limits… But its the golden age of decent and cheap test equipment and tooling.
@GameBacardi
@GameBacardi 2 жыл бұрын
Ok, I won't do it.
@ChrisS-oo6fl
@ChrisS-oo6fl 2 жыл бұрын
I spent a week rewiring someones Langmuir system to be compliant with even the most basic of CNC standards and fixed numerous safety issues. Not to mention these beginner tables should have physical limit switch’s for safety reasons but they can’t for numerous reasons. mainly because they have so much EMI/EMF noise they get false triggers. The solution wasn’t proper wire/cables, wiring practices/management, grounding, and adequate power sources.... it was to remove all accessories and just make more money. Snake oil. Cheep. Shameful. The Langmuir consumer just throws more and more money at their sub par equipment! I’m going to start a business building better machines for the same price point just to kick in Langmuir’s front door.
@sean7193
@sean7193 Жыл бұрын
when? don't see anything yet...
@tjnak
@tjnak 2 жыл бұрын
Just say no to Facebook/Instagram.
@jesusisalive3227
@jesusisalive3227 2 жыл бұрын
I had a nice 76 f150 almost burn down because the previous owner used those insulation piercing connectors. I absolutely hate them! Please take a few extra minutes to do the job correctly, they remind me of the stab connections on the back of outlets which imo should be outlawed! There again almost had a house fire because previous owner decided to save 10 seconds and use the stabs instead of the screw lugs.
@Clough42
@Clough42 2 жыл бұрын
These are low-voltage, low-current switch wires, so there is heating or fire risk here.
@SegoMan
@SegoMan 2 жыл бұрын
Just cause the house is 100 amp only is no sign you cant put a 50 amp in the garage just a little common sense and don't run everything at the same time Stop playing with sheet metal toys and go 45 XP with a Duramax machine torch. CPC connector is ready to rock.
@kylebracht
@kylebracht 2 жыл бұрын
I know you will but please cover all of your tools ways! Yuck, plasma smoke is gross.
@billstanley4819
@billstanley4819 2 жыл бұрын
It’s not only gross but unless I’m wrong it is black iron oxide…which is an abrasive. Very bad for machine ways. I keep my plasma cutter in a building that is separate from where my machine tools are located. I also have a 36 inch exhaust fan above it.
@kylebracht
@kylebracht 2 жыл бұрын
@@billstanley4819 that's what I was referring to. Its equivalent to grinder dust and emory dust in my opinion
@Clough42
@Clough42 2 жыл бұрын
Good tip. I'll probably end up running it at the other end of the shop. Not a lot of light over there at the moment.
@kylebracht
@kylebracht 2 жыл бұрын
@@Clough42 probably best. Maybe wipe your ways before using your machines for good measure. Even a large fan blowing out the door might help. But yes, from experience, that dust goes evvverywhere
@celiturbo
@celiturbo 2 жыл бұрын
@@Clough42 An hour of running a 40amp plasma in a 3 car garage left more dust/grit on everything than a day of sanding bondo/primer or all the over spray from painting a whole car. If you have a clean shop, you do not want to run it in there without taking serious measures to manage the literal fallout first. I roll mine out to the driveway winter or not now, I dont have neighbors though, and still have to clean the dust up or it rust stains the driveway. Stuff Made Here, did a downdraft setup that seemed to exhaust it out well.
@new-kids-on-the-block
@new-kids-on-the-block 2 жыл бұрын
Everything you do nice and then you do a bad job with those f****** connectors😏 you should have used a wago or something
@ma-is8vh
@ma-is8vh Жыл бұрын
Where did you get the wiring to modify it??
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