How to make Lead Acid Battery at Home, Complete Guide, Tools needed for making Lead Acid Battery

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Project Description:
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In today’s episode, you will learn how to make and repair any type of Lead Acid Battery using new and old positive and GND plates. I will also explain what are the necessary tools and how to use them? I will also explain how to make the Battery internal and external terminals. I will also explain in detail how to internally connect the positive and GND plates? In the end I will also explain how to prepare electrolyte for the battery using Sulfuric Acid? The process of making the electrolyte can be really dangerous for the beginners, so I highly recommend purchase the readymade electrolyte for the battery or make the electrolyte at your own risk.
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Hydrometer for the Lead Acid Battery
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Lead Acid Battery Electrolyte
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Project Related Tags:
#LeadAcidBatteryMaking
#HowToMakeLeadAcidBattery
#LeadAcidBattery
HOW TO MAKE LEAD ACID BATTERY AT HOME
LEAD ACID BATTERY MAKING STEP BY STEP
LEAD ACID BATTERY INSTRUCTABLES
THE PROCESS OF MAKING THE LEAD ACID BATTERY
DIY LEAD ACID BATTERY
LEAD ACID BATTERY WORKING
TOOLS NEEDED FOR MAKING THE LEAD ACID BATTERY
BATTERY HYDROMETER
HOW TO MAKE ELECTROLYTE FOR THE LEAD ACID BATTERY
LEAD ACID BATTERY MAKING COMPLETE GUIDE
HOW TO MAKE LEAD ACID BATTERY CELLS
LEAD ACID BATTERY POSITIVE AND GROUND PLATES
HOW TO CONNECT LEAD ACID BATTERY PLATES
PROJECT SPONSORED BY NEXTPCB
LEAD ACID BATTERY MAKING AT HOME
HOMEMADE LEAD ACID BATTERY
LEAD ACID BATTERY MAKING BUSINESS
HOW TO EARN FROM MAKING LEAD ACID BATTERIES
LEAD ACID BATTERIES BUSINESS
LEAD ACID BATTERY EXPLAINED
ELECTRONIC CLINIC
DC MACHINES AND BATTERIES

[@ElectroniClinic]

Watch my video on How to make Lithium Ion Battery using a Homemade Spot welding machine. In this video, i have also explained the BMS wiring. I am sure you will like this video. kzbin.info/www/bejne/g6SremaojdmYhtE

[@lalbdrpun1319]

Where can we by all those equipment sir.....

[@sarathkumar2783]

Where we buy a positive plates and ground plates??

[@slsystemic5582]

Please tell me what is the liquid used for oxidation?

[@charlielloydfiesta7793]

Hard to find where to buy battery materials

[@benjaminpainter378]

Great video! Note of safety: Add acid to the water, not the other way around. It is much safer to do. When sulfuric acid touches water, it quickly heats up. By adding it into water slowly you can minimize the amount of heat generated at one time. Why buy the plates instead of making them? With all the other lead casting that is going on, it seems natural to cast the plates as well. I ask just in case there is a special reason I don't know about

[@dejayrezme8617]

I'd be curious about that too. Did he cast all the terminals out of lead or tin-lead solder? It's possible thin plates are significantly harder to cast because as soon as the lead touches the form it cools down. So long thing plates are harder to make. Maybe you'd have to roll them through a press from a thicker sheet of lead.

[@benjaminpainter378]

@@dejayrezme8617 I figure if you heat up the press it shouldn't be that big of a deal. I have been able to cast pretty thin sheets of metal for other projects.

[@dejayrezme8617]

@@benjaminpainter378 Yeah I've see a "how it's made" video and apparently it's no problem casting lead into these shapes. I think you also create most of the plate by pressing lead oxide paste together to get a larger surface area. So you can't just cast them (see wikipedia)

[@losttownstreet3409]

@@dejayrezme8617 you still could cast them with lead, but you'll get another type of battery. For solar, traction and usv batteries you could use solid lead plate battery. They have a higher lifetime but don't do as much current. The oxid forms itself at the first charge. This form was used for the first battery buses and trains as it's possible to make easy maintenance with solid lead electrodes with spacers. They cleaned the sludge, a quick clean of the solid electrodes, refill the electrolyte and the train was ready for the next week.

[@dejayrezme8617]

@@losttownstreet3409 Thanks. Yeah I've since read some more and tried to read a paper on nife / nickel ferrite battery. Apparently current and power density is all about surface area and they are boosting nife batteries using carbon nanotubes that are then coated with the right nickel oxide and whatnot. So it seems making it yourself is totally possible with various chemistries but simpler processes requires far more materials and more weight to achieve enough capacity and power.

[@sibongeleninxumalo7434]

One of the best practical and explanatory videos by far, keep up the good work, looking forward to seeing more of your content

[@clarencementor4862]

Do you have a video on how to make both the positive and the negative (ground) plates? I am looking for the chemical composition of the plates of the lead acid cell.

[@JonathanH13]

The negative ground plate can be made using a lead sheeting. The positive plate is lead dioxide, which is toxic and difficult to work with. But if you start with a lead sheet for the positive plate, a lead dioxide coating will form as the battery is used. The sulphuric acid will oxidise the lead once a positive charge is supplied by the battery charger. This will reduce the strength of the acid, so you need to start with a less diluted sulfuric acid than you would normally use.

[@bobbofly]

Woah! Not only in english, but with clear & precise diction! I've a friend from Pakistan Whom I used to work for, & he has a bit of an Urdu brogue to his speech. I couldn't love him more dearly if he were my actual biological brother, but I have unbelievable difficulty understanding him over the phone. 😂😂 In person, no problem. Must be some kind of lip reading thing happening. It's so tough finding one of these videos with valuable information in them, only to find that ridiculous youtube translator to be the only option to decode it. Your data is a treasure trove! 👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻Those pouring dies, though - kind of seem like they need a receiving spout on their side to make the pour easier. Just a thought.

[@botchvinik8668]

Thank you for the excellent video, showing all the important steps and processes. And also for the long list of links in the 'Description' where we can find so many tools and products. One thing i didn't see there though is a vendor of the positive battery plates that you said you purchased for $0.3/plate. Where can one get these plates?

[@rossadew4033]

w/o any further delay, LEAD's get started!!

[@ElectroniClinic]

I should have said this lolxxx.

[@dragan3290]

LMAO 😂😂😂👍

[@BOREDANDWELLBORED]

@Electronic Clinic instead of conductive water why not use mercury? Mercury will produce higher voltage

[@leafbranch1872]

Lead's the word!

[@rogerreales3r727]

good video friend I'm from Colombia, I work with batteries how do i get the positive plates they don't sell them in Colombia

[@AndresRodriguez-z2o]

Aún no se consiguen las placas???

[@desmondfowler3109]

Hi Been trying to get the tools casting molds for casting inter-cell battery connectors positive and the negative ground plates

[@eadsonacademy7988]

You mentioned, you bought positive plates. I checked all your links, couldn't find a link to battery plates. Where did you buy from?

[@patudtv4962]

Hello brother where can buy this tools for making battery?

[@minesti3725]

hi I appreciate your work but I have one concern, where do you throw the acid contained in the batteries? why not dispose of it in barrels and use thicker gloves to protect yourself, I would also suggest protecting your face using a mask and protecting glasses otherwise it could be very dangerous. you have the concept of repairing batteries in mind, now try to develop the safety part of the project as it is the most important aspect

[@ElectroniClinic]

I made this video at home, I don't do it as a business. Just tried to explain the basics.

[@ikifkif]

yes, but i have noticed, those in the indian sub continent are not so hung up on the 'health n safety' bit. but they make up for it with there unassuming skill. just look at how he pours the acid.. no messing around with funnels. how thick gloves do you need? mind you i would wear a 'proper' mask for those fumes. and dont think about grinding lead.. a scrapper is best. i'v seen little kids doing arc welding and they give them 'sun glasses' ?? i also saw a good old boy in crete just squinting while welding plowshares. his technique was perfected though.

[@MrHandKman]

Great instructions! Now I looked into the "links below" and everything else but the tools that you used were listed. Could you please provide a list of proper links to tool products , since I may want to make my own batteries to measure.

[@moeganim3509]

Please can you tell us from where you buy the POSITIVE plates. I could not find it in the description ?

[@Ronigamer22]

Do you need 03351920761

[@elfbi4043]

I need some positiive plates

[@poke12gauge32]

Can you or do you already have a more indepth tutorial on making the electrolyte? This was amazing guide and this one was rather easy to understand

[@JonathanH13]

The acid concentration can be anywhere between 15% to 50% acid to water. If you start with one liter of water, then slowly add up to one liter of acid, waiting for the solution to cool down, as required. Do not add the water to the acid.

[@conceptofeverything8793]

I have heard somewhere that if you replace positive plates with thicker ones and overall raise the cells a little bit in the packaging (could use simple plastic bars assembled to a # crate) you will get a much better lasting battery. If youre going through all of that, might as well consider doing that. Also charge the battery if you got time and flush the acid into a container if its possible to desulfate it even slightly.

[@luckydubeinrc5165]

true, its the sulfphate that drops to the bottom that kills the battery in the end

[@conceptofeverything8793]

@@luckydubeinrc5165 Well then, might not even have to go through all this hassle and cut out the bottom first.

[@brandonmehrabi268]

Most lead acid batteries fail because there is so little space beneath the plates. As the cells shed it builds and shorts the plates. If you look up "Delco farm light plant batteries" you will find glass jar cells from the 1900-1920s. You'll see how much space they left beneath the plates, you could observe and replace/repair individual cells

[@EMNM22]

Thank you for making this video. I have a better understanding in how the battery works now.

[@driverguy7]

Excellent explanation of battery basics, Thank you for making and sharing this video! New batteries are VERY expensive, and we may be able to make our own using videos like this .

[@ChrisCraigie-oi1un]

Fantastic presentation! Really outstandinig. Are the jigs for solering the terminal plates available or did you custom make them? Great job.

[@BlackAeronaut]

This is a very informative video. That said, though, I really, REALLY wish there was more emphasis placed on safety here. 1) Make sure that what you're doing is in accordance with local environmental protection regulations. In the USA, batteries are treated as hazardous waste - which is not to say you're not allowed to restore a battery, but if you're caught being this careless with lead and electrolytes, you will be certain to get hammered with a hefty fine. 2) Despite being simple, there are very good reasons why lead-acid batteries are as expensive as they are. Look at the PPE and safety equipment lists below to see what I mean. 2) Proper PPE - this is not something you want to be doing while wearing chanklas! --Wear good leather boots designed to keep liquids out (preferably with steel toe protection, because lead is HEAVY and dropping a monster battery this size on your foot is a guaranteed trip to the hospital). --Wear gloves rated for protection against hydrochloric acid. --Use properly rated respirators for lead dust (which can do horrible things to your lungs) and acid vapors (ditto). --Face shields and goggles are an absolute must when cutting lead with a chisel, handling molten lead, and acids as well. --ALWAYS use leather gauntlets when handling molten lead - even if it's "cool" for a molten metal, it's still molten metal. It WILL give you instant 3rd degree burns! (Think: Liquid Branding Iron) 3) Other safety considerations: --Do not do this in an enclosed space! Work in a thoroughly well ventilated area. --Have a neutralizing agent for hydrochloric acid on-hand at all times! And make sure there is plenty of it - better to have too much than not enough! --Emergency Eye Wash Bottles. Do not cheap-out here. You will thank yourself if you ever have to use them. But if you have to go cheap, then a water hose with a ball-valve on the end will work, too. Just make sure the hose has pressure before you start working - you do not want to be fumbling around while acid is eating your eyes. (Hence the ball valve at the end.) And set it up away from where you're melting and handling lead - the last thing you need is to accidentally splash water onto molten metal. --EXPLOSION HAZARD!!! Charging lead-acid batteries can produce hydrogen gas. Hydrogen gas in atmospheric air is EXPLOSIVE. Exercise proper charging procedures to minimize electrical sparks and arcs, and DO NOT have any open flames nearby! --Always have an A-B-C-Rated fire extinguisher on hand. In fact, have two or three on-hand. You can't go wrong with having more than one. Remember: being thrifty is all fine and good, but not at the cost of life and limb. Be sober, be aware, and be safe!

[@markshort9098]

It's sulfuric acid that's used in batteries, not hydrochloric acid.. battery acid is only 35% acid when new, it's not going to instantly eat flesh, i recover battery acid and distill it to get 98% acid for lab use and even 98% won't instantly eat flesh at room temperature, you easily have a couple of minutes to wash it off before it starts to burn

[@carlosalbertosilva3176]

congratulations, I very very gratiful, tank you for sharing, good blass YOU, TANK'S

[@johng.3740]

Thanks for the video, very useful in an extended grid down situation.... eventually all batteries will wear out good to know how to rebuild them. There are ways to recondition SOME lead acid batteries depending on what lead to it no longer holding a charge. There are two ways to recondition batteries that i know of...the Epsom Salt method and the Arc Welder high current method. Is it possible to clean the lead in the battery? Some chemical that removes the surface contaminants but does not attack the lead?

[@jorgecardoso8913]

Were did you get the plates

[@ElectroniClinic]

from q local market here in Pakistan.

[@fallen19123]

What material is the white insulation made of?

[@68pishta68]

where did you buy the plates? I'm in USA and a 12V car battery is $100-300 US.

[@almostfriend4147]

Excellent!! I think you skipped when joint being made both parts of the battery can you explain how and what type of material was used plz..

[@ScienceTechnologyExperiments]

Nice video and well explained.

[@storylee3033]

The lead acid battery was successfully made. N E X T Please tell me how to protect the environment from abandoned lead acid.

[@an4yb7ack]

Neutralize it

[@mattlawton4715]

Like it build your own very well done better than buying one very satisfying. Built not brought 👍

[@staym925]

Where are you buying those plates, i need them and tubular forklift ifla plates.

[@bobbybrown6127]

Where do I buy the metal dies from?

[@mckutzy]

What exactly is that mold called for making the bus for the internal connections.... Having no luck at finding that mold???

[@asifalikhan8677]

Sir please baten plate or die or new battery box kahan say milengy... Please reply

[@khailenmanghaokipklmanghao6354]

I want to buy the materials of this restoration battery where can i get it.

[@giangmelinh]

*Wow amazing skills this must be necessary when parts are not readily available*

[@saschafriedrich7041]

nanunana oO

[@josephchawngthu1706]

I love this vedeo,how can i buy this repairing material and lead acid plates,can you help me

[@michaeltopping8227]

what are the separators made from

[@7rang.]

Thank you for English version

[@sufianwarsi3000]

Very nice step by step guidance. But why didn't you mention ratio of Electrolyte ( percentage of Sulphuric acid & water ).

[@lucky14397]

where to get the battery plates? Can you please mention the contact?

[@qualitymeats3161]

Where do I purchase the negative and positive lead acid plates and where do I purchase the forms that I will need for the lead pourings?

[@samasami7444]

From were we can bay thise important metal daieas please give me answer....

[@ibbibb6866]

Hello. What is your source for replacement plates & dies, all other tools used? Please post links, those in the description do not include them

[@wetwilly66]

Bump

[@DWALLPAINT]

Very professional work, Thanks my friend ❤️❤️👌👌

[@cw4608]

You are the guy to know in the case of an apocalyptic event!

[@wilbrown7247]

who knew a battery was that simple!

[@pronige104]

Where do i get the dies in north america? Or if someone has a set can you give me the dimensions to make my own ?

[@rizaldiesimili1630]

Ser how to made the plate do you have videos.. What the engredients..

[@alexmanouilov9526]

I have a question is a positive plate made out of different materials?ty

[@nedlyest]

It's still lead, but they heat them to different temps to get a slightly different lead. I want to say one is lead oxide and the other is lead sulfide.

[@he730]

@@nedlyest they heated for +400 C to make it pbo2

[@SFYN..]

بھائی آپکی ویڈیو زبردست ہے۔ انگریزی بھی بہت اچھی ہے۔ بس لیڈ کا کم کرتے ہوئے خیال کریں۔ اسکا پانی اس طرح سے زمین پر نا بہائیں۔ اس کے بہت سے نقصانات ہیں۔

[@hobomaster6237]

good vid bro , pretty good

[@israrkhan7471]

Best nowledge about connection of player in the batery

[@israrkhan7471]

Connection of plates in the battery that mean

[@elarcadenoah9000]

good video but u didnt show how to make plates positive and negative including the paste formula

[@ElectroniClinic]

i am already in touch with the dies manufacturer. As soon as a I get the dies i will make a full video on how to make plates at home.

[@elarcadenoah9000]

@@ElectroniClinic that will be great so anyone can make a batery for solar power or wind power,i like the way u explain your videos and the way u dont forget details like subtitles in english

[@albygivens3367]

Great video on how a battery is built/rebuilt. But there are no details for making or buying the tools, positive plates, ground plates or separators, as he states, "you can start your own business". This video seems to only satisfy the curiosity of how things work and a procedure to accomplish the construction, noting that Replies/comments are not being answered concerning how to get the materials or tools to do the job. Then again, I may be missing something.

[@ElectroniClinic]

i tried my best searching for the tools and things but these are not available on Amazon.

[@ElectroniClinic]

i am already in contact with someone if he can supply the materials, then i make show you guys how to make these plates at home.

[@pasimuno1]

im from Philippines, where can i buy those tools necessary for the bat repair?

[@aaronsilvers300]

Fantastic production!

[@arunatechandtools8972]

Can we use good ground plates for positive plates?

[@myhobbies1288]

Excellent explanation 👌🙏

[@omsingharjit]

Which binder material is used ??

[@s.sradon9782]

you could reduce the slag back into metallic lead by mixing it with carbon powder such as crushed charcoal or graphite.

[@leeknivek]

You could, but you would need it to be vaporized also to have it suck out the oxygen. The carbon powder would need to become carbon gas or carbon monoxide, it can pick up the oxygen from the lead oxide and become carbon dioxide. The easier way to do this is to melt the lead in a reducing fire and soaking it in the heat, as long as you have a reducing atmosphere you can remove the oxides.

[@s.sradon9782]

@@leeknivek that's another way of doing it, i don't know which is more effective but common sense would suggest it is both a reducing flame and addition of coal powder to molten lead where it would of course vaporize

[@sinahassan5780]

يمكن تعطيني فكره ماهو المعجون الذي يطرح فوق الشبك الرصاص في الخليه الموجبه والخليه السالبه وكيفه الحصول عليه

[@oussama5597]

what kind of plastic sheets or material are using to sperate the sheets from each other? Thansk

[@JonathanH13]

A sheet of fibreglass material will work.

[@allendurie5921]

This is pretty frickin incredible. When the world ends now I know how to do this lol

[@ElectroniClinic]

hahaha

[@Kevin-fn5tk]

@@ElectroniClinic Hi Could I buy to your equipment for the mould of the battery whats your email sir I would need to send it to europe. Also could you sell me a manual plate mould

[@benderbender988]

You are very good. Very clear video.

[@SmartTronics]

That's Great Bro Thanks For Sharing 🙏🏻👍🏻🙏🏻

[@nimalsandunsiri4024]

Thank you very interest

[@BriansCorner815]

What material is used in the center of the positive plate grids?

[@karlotto1623]

Hi, How many density is after the final load? thank you!

[@jaivlogs5289]

How can buy all metterial

[@kumararathnayaka6936]

I need buy positive plate and serarate seat how mach 1plate

[@montneymon-ta-knee6810]

what is the paste mixture of the positive plates

[@sigiol7718]

Where can I get those spacers or some other product that works the same? 6:15

[@tecnicsboys]

Pvc o fiber glass??

[@scottchapman9931]

How much does it cost to repair and make your own battery

[@ihtsarl9115]

thank you for posting this informative video

[@felixadelioelizechemercado691]

Genios del reciclado....1...Quisiera saber qué material es lo blanco que ponen entre las rejillas de plomo, sí podría decirme qué material es...?(Cartón papel plástico). ,,,,con que reemplazaría en caso que no haya en mi país. 2...Esas rejillas de plomo... se deberían de limpiar...? o se dejan asi como se saco...? explicación por favor

[@tecnicsboys]

Es plástico yo también estoy buscando esa info , creo que también se podría usar PVC o tela fibra de vidrio

[@ezeobasi3989]

Good job! Where can one buy the tools?

[@techinnovations822]

Thank you so much for sharing the experience

[@thelifeanddimension]

From where you bought the plates??

[@osrickfelicio6920]

Helpful video.what material you use for separator?

[@wetwilly66]

Bump

[@MrCosmos110]

The Lead Acid Batteries sold in the United States of America CANNOT be OPENED for this rebuild, I have cut them to small pieces trying to determine how to reuse them and the companies that sell car batteries here make sure we can't rebuild them. Does anyone know how I can find a rebuild-able battery box?

[@rberg79]

very cool, thank you. great quality video and explanation.

[@gilcaay906]

How can I buy tool for battery repairs

[@viques254]

Atleast i found a useful video!!.

[@MuhammadAli-iy4qn]

bhai 200amp ke battery ke casing kaha sy milay ge????

[@gerardoezequielmizgerfigue3116]

Cómo puedo conseguir las herramientas para reparar las baterías de ácido plomo

[@ArticulatelyFox]

awesome video, great narration

[@chriskucia8348]

I don't know if this is practical, but it would be really interesting if there was a DIY process to take a normal vehicle 12v starting battery and convert it into a 12v deep cycle battery. I understand the basic layout is the same but the plate composition is somewhat different.

[@mulermuler2864]

india is a great country.....with simple tools can repair a battery and make it like the new ......what about if he had a material of industry

[@vasuv59]

Positive plate is not applied with Lead peroxide?

[@deepu.p4127]

Well explained... Thank you

[@lakmaldeshapriya7635]

Please make video on how to make positive and negative plates

[@wazirazam2591]

How do u make the battery acid?

[@main1103]

This video proved me how "free" we are. In EU you would be not allowed to sell your own batteries, as you not "certified"

[@silverwolfcr9565]

Or usa

[@KenFullman]

@@silverwolfcr9565 In the UK you'd now find it very difficult to even get your hands on the acid.

[@SIDDHARTHKUMARPANDEY.]

Very interesting and helpful video👍👍

[@integrationofmanandmachine4714]

super well you did there

[@AlekseyCamodelkin]

Each jar should be washed separately so that there was no self-contract. It's not a cucumber barrel that you've covered and coped with.

[@ElectroniClinic]

i have been using it and its working perfectly.

[@uzeyirselvi]

What is the name of the white separator plates?

[@daniejvr5021]

Did you find the insolstors

[@RobotoForgoto]

Wow...the "how" has been well explained....I just don't understand the "why"?

[@electronic7979]

Very good

[@rolandoacebuche4057]

what kind of material for separator cell posetive and negative.thank im from philippine

[@Ronigamer22]

03351920761

[@MrMarin06]

it's fiberglass

[@KaviKavi-ii7cb]

Plates apply paste?