How to 3D Print a Mandalorian Helmet - A Guide to Settings and Positions

Welcome to a VERY requested video! I really wanted to get this one out as soon as possible so I do apologize if its not as polished as it could be! Video 2 and 3 are complete! In this 3-part series I'll be covering how to PRINT a Mando helmet followed by how to PAINT a Mando Helmet. This is a hot topic and I didn't want to leave any stone unturned so while this video is probably longer than other "Tutorials" I promise I do my best to share all the information I've gathered printing these helmets!
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PLA Welding/Fusing Tutorial | • How To Fuse 3D Prints ...
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Priming 3D Prints Tutorial | • How to Prepare and Pri...
Painting 3D Prints Tutorial | • How to Paint 3D Printe...
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#mandalorian #3dprint #starwars

[@thogar1]

Dude, don't apologize for it being a long video. i'm a total beginner and you demystified a lot. Thanks.

[@jvh22a]

Me to! I'm trying to print a sith helmet at 80% and cura 4.8 says 9 days! This video helped a lot. Now it says 3 days and some change. Hope it turns out ok.

[@jameswright5705]

Same completely, I’m watching now for the second time while I sort the same print on Cura now, I’m 3 weeks into 3D printing and finally ready to undertake a big build on my CR10-S Pro and this is priceless for me. Much appreciated 👍🏻

[@marcocastillo3079]

Same here this helps a lot

[@ashfox2012]

I second this even 2 years later😊

[@Gamewithstyle]

Sliced my Boba Fett bucket in to eigths using the methods shown here. Used the same ender 3 settings. So far I've printed half the helmet and other than some mistakes I made printing supports in the back vent, it's going really really well. I got the printer for Christmas and I was kind of nervous because everyone on Reddit makes printing seem like a nightmare. Other than a couple bad leveling jobs, your settings have made every print successful. Thanks a bunch. I'd love to see a video on how you fuse all the pieces after printing when you have to slice them up for a small printer.

[@lukedavies4732]

This is one of the best 'how to print' vids for a helmet I've seen, i also learned a load about cura settings, support density is probably why my supports have been so stubborn to remove, great vid!

[@cayennebonaparte7203]

I just really wanted to say thank you for everything you do! Despite being a relatively small channel you’ve made resources for so many aspects of 3D printing and cosplaying. More than I’ve found in any other channel and while this is just my experience you cover every single topic that interests me about 3D printing and give lots of great insight to the processes. Keep doing what you’re doing, I know for a fact you’ve helped a lot of people really break into the hobby!

[@FranklyBuilt]

Hey thank you so much!!! I appreciate that a lot! I’m just sharing what I love that’s all. And it’s refreshing to know I’m not alone in this corner!

[@rambo317]

Don't apologize about how detailed you explained something, thanks so much for the video. You gained a new subscriber.

[@canadianfencer]

Wow, this is fantastic. Meant to only watch it for a few minutes but before I knew it I watched the whole thing. I got an Ender 3 v2 a month ago and I learned a lot from watching this video. I was thinking of buying a larger printer for larger projects but after this video I think I should focus on learning how to cut/post process things together and understanding the slicer settings better before I get a new printer. I'm super lost on how to glue things together in a way that looks right and aligns just right but hey that's what practice is for. So far I'm using a 3D pen to weld things together but the cleanup process there isn't always pretty. Thanks for the great video and all the info!

[@jasoa]

In Cura under the rotate tool you can use "Select face to align to the build plate" to automatically rotate the plane cut surfaces flat to the build plate. It's a great tool to use when you're slicing up models in Meshmixer.

[@melaniecheer3405]

I literally just discovered this tool in a project I just started, super handy!

[@rickjoyce637]

Such a great video! I just ordered an Ender 3 V2 and I’m waiting on pins and needles! Thank you so much for the detail in this video. You have answered so many questions that i had. looking forward to the finishing video!

[@Griit282]

I know this is been out for a bit, but as a fairly new start to printing more than Gadgets and toys for the kids this was SO informative, thankyou, the detail and how you explained things were exactly as I needed to hear them, will be watching this over more than a few times! thanks again keep'em coming!

[@wileepeyote]

Thank you so much for this video. I was skeptical on pulling this off, but once I got my printer dialed in (level and right temps for filament) it printed without any center supports. The inside isn't even that bad. This saved me 100s of hours. I went from a 140 hour print to a 26 hour (it actually took 32, I don't know why Simplify3D lies to me). Thank You! Thank You! Thank You!

[@tsivils1987]

I got into 3d printing mainly to make star wars armor and I recently bought the galactic armory files for this armor so I'm happy you are making a video on this

[@Raddekopp]

Exactly the same here! Which printer are you using?

[@tsivils1987]

@@Raddekopp CR-10S!

[@Kimchi_Studios]

This was the most in depth straight to the point tutorial on Cura I have seen.

[@FranklyBuilt]

Thanks!

[@skaven032]

Thank you for this awesome tutorial. Got Ender 3Pro for xmas and have been trying to hone in the settings and print a small Mando helmet, they looked like straw hats more then anything and were very fragile, they would crumble while trying to remove it from the bed. . After your video, I took my printer apart and ensured that all nuts and bolts and belts are tight, squared off, and spent half an hour levelling the bed. Used your settings for Cura and OMG what a difference, the print came out smooth and strong and took ⅓ of the time.Once again thank you for your video, great content and keep up the great job.

[@KrisOrcott]

Just printed my first mandalorian helmet using a lot of the settings you talked about in your video and it turned out great, thank you so much!

[@ethanmathiason8770]

You’re a lifesaver :) I’ve been trying to figure out how to fit it on my Ender 3 and have it still be high quality. thank you!

[@eddieparker2623]

I'm only half way through this video and you've taught me so much about Cura that I never knew. This is fantastic. Liked. Subscribed. Belled, you know how we do.

[@AntonyHart]

"This is the way... you use the program". I see what you did there. Great video, very clear and helpful. Thanks!!

[@wyattspop]

Amazing video, don't sweat the length, any of us committed to making such an elaborate print are going to want your details and tips, if anything, you speak a little fast but that's what the "pause" tab is for. Granted, I'm brand new to 3D printing with my teenage son, but I learned more in just your explanation of Cura settings than like 30 other vids I've watched combined, excellent work FB

[@mattsmith5436]

Ill be getting a Ender 3 v2 today and my friend wants me to eventually make him a mando helmet you rock fir making this video as it will definitely help.

[@gravelmonkey]

Ok going over those settings for the Ender 3 was SUPER HELPFUL! Thank you for that!

[@shanecloyd9917]

This video is incredible! Much appreciated for all the work that went into it. One thing that would also be helpful is if you could put what your nose-to-back-of-head and side-to-side head measurements are in the video details section. I'm thinking about printing at 105%, but it would be much easier to proportion the scaling if I compared my measurements with yours. Thanks again!

[@mosurikutenpi]

Thank you dude, dont gotta apologize for it being "long" but thanks for clearing it up. Now I can run around looking goofy as heck

[@wyattspop]

You'd be so proud of my son, he's making a full cosplay Peter Quill outfit with the red leather jacket, shoulder bag, and he used "Tinkercad" to hand-build a 1980's replica of a Sony Walkman including all the buttons individually printed, hand-painted and distressed to show age..a few months ago we could barely print a decent pre-made G-code, now he's creating his own accessories

[@edwinvandersar8918]

Thanks for this! Most usefull guide i've seen so far. Printing first bucket now with your mellow settings so fingers crossed..

[@Qazmon]

Thanks for the info, support density was an amazing thing to learn about and change!

[@errisveliu9744]

I rarely comment on a KZbin video, but I swear If I didn't saw this video, I was going to return my 3D Printer, It saved me and since I did these settings, amazing work is being done. I can't thank you enough!

[@codybates2419]

Again with the perfect timing. Planning on printing one of these for my kiddo soon

[@LookingTheBest]

Gotta admit kinda cool where it cracked. The original Boba Helmet cracked in that exact same spot and they made it part of the Battle damage with the quick patch they did.

[@cdfairchild]

Great video! I've been 3d printing for a while, and your video taught me several new (and important) things!

[@crafthappylife]

Great video Frank and awesome tip on the support density.

[@wad3brown]

Thanks man, this was really helpful getting started. Saved a ton of print time and support material. Mine split in that same exact place.

[@magutanko]

Printing my very first Stormtrooper Bucket in 8 pieces using these settings (Ender 3v2 w/upgrades) and it JUST WORKS. Thank you so much! I'm new to printing, and this is probably my 5th or 6th print.. and you've made life so much easier and taught us a bit about the meaning behind the settings.. I REALLY appreciate it dude. Thank you. Liked. Subscribed.

[@FranklyBuilt]

Thanks so much man!!

[@martyb2187]

Thank you so much Frank for taking the time to explain and give beginners like me more confidence to experiment and dive deeper into this great hobby.

[@martyb2187]

I just joined your Patreon on the back of this video Frank. I’m trying to find a silent board for my CR10-S5. Yes I bought one as my first printer! Had I watched your Creality review video before I bought it, I would have bought a 10S Pro or Ender 5. Anyway I’m starting to get it dialled in okay so no regrets other than the cost of upgrading the bed heater and print surface as I’m in Australia and postage from The US is a killer. 😩

[@FranklyBuilt]

Thank you so so so much!!!!

[@Billymfp]

Great information thanks for breaking some of this down. Very helpful information even if you’re not making the mando helmet.

[@Optikification]

Back watching more of your old videos ;-) Started my 1st Mando helmet on my N3 max. I chose the no supports inside. Not even measured the size ;-)

[@joerowlett4652]

Thank you for the long video. As long as you have information for all 30 mins its cool with me bro. Looking forward to your next video.

[@AlexHaitch]

It's actually really cool because earlier this morning I found a TikTok you posted which got me inspired to look into 3D printers and Mando helmets so I looked up a KZbin tutorial and found yours!!! Love your stuff man!

[@FranklyBuilt]

That’s epic!

[@ryanschweitzer1494]

Your vids are always thorough and to the point. Another awesome vid

[@JadziaSews]

I wish I had seen this 2 days ago! I'm printing a Bo-Katan helmet and its gonna take 4-5 days to print! (Currently on day 2 on my Ender 3) So far no errors, but it would've been nice to save some time. It doesn't take a lot of filament, not sure how, but I made all of the changes you did and it brought the time down to 2 days instead. For the next helmet, I'm using these settings. I'm planning on selling these in the future so cutting the time is perfect! Great video, thank you so much :)

[@michaelauman2501]

Time to revisit? Glad to see you're going strong!

[@FranklyBuilt]

In work!

[@sirv4510]

Thanks so much I wasted some much PLA on my suit of armor, On the first pic of it, but with this, I can make so much more prints in the near futures

[@Verse914]

Phenomenal info in Cura! Videos are so informative and helpful. Thank you!

[@MrTanekron]

I can only assume this has been already stated at some point, but this is kind of a tradition for me, so... This is The Way.

[@AntonyHart]

Cura ninja! Learning so much in a single video. 👍🏾

[@emefka.bewegtbildmanufaktur]

just need to say here - you are awesome. your videos are perfect for beginners, good explanation an symphatic character behind. So - I am just here for a BIG Thank you!

[@FranklyBuilt]

Thanks so much!!!

[@mattjames1980]

great advice and always good to pass on knowledge you've built up over time, very much appreciated!

[@brianespinoza2034]

Great video! 👍🏽 the print settings tips are really helpful. Thanks!

[@thecarbonitejedi]

Thanks for your help. I am about to start printing the helmet! Fingers crossed!

[@jacobthomassen5261]

Great video - very thorough👍🏼. I’ve printed my fair share of different Mando buckets and used tons of hours tweaking settings.. I can see you’ve pushed the limits a few places - more than I normally dare.. like support densinty at 2-3%.. I normally go with custom supports - everything else is like 80% same as yours - .6mm noz, 28-32 layer etc.. I’m gonna start printing one now - just to see if I can cut a few hours of using your tips.. Thx man

[@JavierHernandez-vx1hc]

Detailed video and was very helpful for me as a beginner. Thanks.

[@augustbiernbaum4841]

I can’t tell you how much I love this channel. After 4 years of being interested, bought a CR-10 off of Amazon last night. I know I’m not gonna be anywhere near this level of competence for at least a month or two, but I’m so hyped. Thanks again for the great content

[@FranklyBuilt]

Bro you’ll get there! Welcome to the hobby!

[@augustbiernbaum4841]

@@FranklyBuilt this made my day. I’ve been grinning like an idiot for the past half hour. I’m currently in quarantine, so I’ve been watching all of your and others videos. Thanks again

[@FranklyBuilt]

Thank you so much!! That’s so freaking awesome

[@rickyz20]

Got a little motion sickness watching but really liked the video. Very helpful!

[@TheShamwwow]

Awesome thank you for posting. Had no idea supports could take up so much time and material.

[@radioactiveag2531]

Great video. So much helpful knowledge!!

[@SP-nt4sr]

This guy is solid. Humble and legit.

[@FranklyBuilt]

I like you

[@gettingfitat5015]

FINALLY got the time to watch this one!! Loved it!! I have printed a TON of these things, and it's most DEFINITELY what you trust your printer can handle! SO many different options, orientations, etc....this is GREAT info in this video!!! ...well....as ALWAYS! Good to see ya tackling some STAR WARS stuff (my favorite!!)....I would LOVE to see the Darth Revan mask!!! Just sayin' ;-)

[@JustGeorgiaxD]

So much detail and help in this video! Thankyou so much!

[@DanielCCarrillo1793]

i never knew about this! i have printed so much support recently. not any more!! whoooo thanks for the video!

[@LimpiezasMyG]

solid sub for not being afraid of sharing info. Nice one mate

[@MrPutridkarma]

Much appreciated for your time, effort and explanation in this fantastic, informative video. I will definitely be supporting your patreon channel, for this video alone. Again, thank you!

[@FranklyBuilt]

Dude!! Thank you so much!!

[@AshleyAce]

I'm looking into getting a printer this year and your videos have helped so much I am new to 3 d printing and all this information is making me feel like I can actually accomplish the builds I want

[@user-vl2xp8td4j]

me and you both bro

[@opsurf9198]

Excellent video! Thanks for the free knowledge! You should teach a live class with real time mock ups. Keep up the great work friend!👌🏻👍🏻

[@christophermorris6576]

this is by far the best nerd channel that im proud to be subscribed to

[@willy-ferprojects6368]

Bro, THE BEST VIDEO, explain everything, details, parameters, advices, it’s really an amazing video, like and suscribe, thanks a lot 👏🏻👏🏻👏🏻👏🏻

[@kaylaambriana1101]

For some reason I find the layers building up in Cura sooo satisfying to watch

[@FranklyBuilt]

Right? Lol also I love you

[@BussingBe]

Your helmets look sick good job bro. Keep up the good work 👍

[@Lucid3DPrinting]

can't wait so see how you fixed that failed one. I just had the same thing happen to me this week, filament snapped in the last few hours

[@pjlights164]

Wow man. Super informative. Thanks!

[@richardmattison9835]

Thanks so much! you da man, anxiously awaiting the next video to finish the helmet

[@ssj5goku85]

Thanks to this support blocker tip I'm managing to print in one on my Neptune 4 Max taken 9 hours so far almost done

[@kirkgrinstead]

awesone thank you so much. ive been trying to figure out how i was going to print this and this helped so much!!!

[@scubafpv805]

Super informative video. Thank for taking the time to make this . 👍🏼👍🏼

[@FranklyBuilt]

No problem!

[@brianareid1]

thank you as always ...your videos have helped me a lot

[@002koolaid]

I wish I would’ve seen this 5 days ago. I’m on day 5 of 11 of this print. 11 days is crazy. And I’m doing it at 5% infil. Great video

[@dylanrobinson2449]

It took you 11 days to print this???? Whaaaaat. How slow did you make it Oml

[@TheRagingBeaverCo]

Thanks for the tips. You can also reduce the tree support branch diameter angle to zero. Give it a try its pretty cool.

[@NY1man1NY]

Extremely good vid! Thnx!

[@AlexCopeMusic]

This was really helpful. Thanks very much

[@blasandresayalagarcia3472]

Hey Frank, great Video, Im currently printing the armor, I've come up with a type of waving on my prints and thanks to you Im reprinting the helmet in 95 since were about the same height xD but yeah. You inspired me to buy a printer with your ironman armor and start on the craft so looking foward for part two and what you're doing to finish off the prints

[@dvader_1142]

Bro. Awesome video. Had my helmet fail last night due to a snapped filament. Original print time was 5 days 6 hours. Using these settings I’ve cut my helmet down to 586g and only 3 days. Still tweaking to find what will work best on my CR-10. But great video!

[@badgerkingtv3809]

Just bought my first printer can't wait to make my Mandolorian Helmet💪🏽💪🏽💪🏽💯💯💯

[@mavemaggulle6677]

Really helpful video, thanks !

[@keithdornin6215]

Loved it! I'm working on a Heavy mando right now. And it's tough I got a BIG mellon.

[@DanieleGiorgino]

Just the video I was looking for.

[@heavensfugitive6447]

Bro you are a legend for this one!!! Saved me soooo much time and material! Thanks Brother! MTFBWY!

[@yashrajgaikwad4320]

Wish you a happy new year Frank 👍👍

[@YEETMachine3000]

Just found u yesterday, frothing at the mouth thinking about the stuff imma make!

[@Ron_Ventura]

Just about to start on. Mando helmet as a gift. How did you know? Your cutting guide (I have an Ender 3) is invaluable. Thanks.

[@ethanmathiason8770]

This is exactly my thoughts

[@Ron_Ventura]

Just for the record, the helmet turned out brilliantly. Finding the right “chrome” was a bear though. Ended up with a sort of brushed chrome finish as Alclad would have been way too expensive down here in Oz. But happy with the way it turned out, and it was very well received by my dauhter’s boyfriend. So again, thanks for the cutting guide.

[@b10hz4rd]

hey. the helmet was printed in one shot on the ender 3? the build area wasnt too small?

[@Ron_Ventura]

Drewcifers. No, I had to break it up into several bits for printing. I’m not near my PC to check, but I think I cut it as follows: 1. Each of the “cheeks” were printed separately. 2. Bottom rear of the helmet. (May have been two parts, left and right) 3. Top of the helmet. (Again, may have been in two parts.) Cut the helmet somewhere where you don’t lose detail when glueing/sanding when you put it all together.

[@Abossow77]

I dont even print cosplay stuff (yet!), but this video is just a 3d printing knowledge goldmine! Loving the content, and earned my subscription!

[@FranklyBuilt]

That’s exactly what I like To hear!

[@Orgruk]

I wish I saw this before I printed mine. Great video!

[@ThatMotorcycleRider]

Good video bro thank you! You explained everything perfectly so thank you 🙏

[@Sneax673]

Hello from the FB groups. i remember your post from a couple weeks ago and as promised finally getting to this print lol

[@BVM-12]

Great video!!

[@garrusprime9526]

Thank you so much there have been so many helmets I’ve wanted to print but they were to big for my printer 😊

[@MrGsking12]

By God thank you for the advice I did not know I did not leave the porch for that you sent me so much time in PLA you are my hero😮

[@robmarshallofficial]

Thank you so much for this. I have a first gen CR10S5 coming and I know I have some upgrades to do on it, the first being making it a duel Z Axis. Your Video has helped me understand the printing a lot more. Thank you

[@FranklyBuilt]

Anytime!

[@isquirtmilkfrommyeye]

Thank you so much for this. I just got a printer and this is my first big print. I knew there must be a way to make it not take 4 days. Apparently... THIS IS THE WAY

[@FranklyBuilt]

This IS the way

[@ChippedBuilds]

You had some great info in this video. Glad I watched this before I went to print a Mandalorian helmet!

[@FranklyBuilt]

It’s what I’m here for!

[@gabehenry9404]

Hey man i just subscribed, thanks for going into the amount of detail that u did, also im really looking forward to your video on painting and finishing this helmet!

[@FranklyBuilt]

No problem’ I’m working fast in it! 6 helmets at once haha

[@magicmanac]

Great Video I've been printing for about 3 years and I learned a few things thanks

[@FranklyBuilt]

Well that’s great to hear!

[@shiftyplays9550]

I was about to print upside down then i googled, thanks mate! I was kinda worried about those middle supports but knowing it will print fine. im going to do it. mine is going to take 14 day tho.