Hand built: Jaguar D-Type Aluminium Car body from scratch. How you can do it too!!

This is a Timelapse video that captures all the work it took to build a classic Jaguar d-type body completely from scratch out of Aluminium sheets.
If you are interested in seeing this build from the beginning in much more detail here is a link to the build series: • Jaguar d-type build
It has really challenged my skillset to the max!
If you enjoy this type of stuff I say, WELCOME!!!
I document builds and restorations in my humble workshop and love having you along for the ride.
Please consider Subscribing to the channel to follow the progress. It's Free!
________Timestamps_________
00:00 Intro
00:46 Bulkheads and side panels
02:26 Mounting the fiberglass Buck
03:04 Fabricating rear section panels
05:40 Fabricating Bonnet panels
07:54 Cockpit
10:39 Adjusting panel gaps and wells
14:09 Fabricating DOOR, Bootlid and filler Cap
17:50 Louvres and Bulkheads
21:07 Paint and Assembly

[@Trubshaw2]

I have spent 46 years as a manufacturing troubleshooter for Rolls-Royce aerospace. In my early years, I watched I’ll be panels make all the body panels for the XJ 220. I think my experience gives me the right to tell you that this video and the work you did was of the absolute highest quality I have seen. Your skills are remarkable. The English wheel work is fantastic as is the hand manipulation. I was a welding engineer for many years and did a lot of the preproduction welding for the RB199 engines for the tornado. We obviously don’t use aluminium in the engine industry but I avidly remember trying to weld aluminium as an apprentice, and it’s bloody difficult because I was just chasing holes! However, if you ever want to weld some exotic materials, Nimonic, Titanium etc - I’m your man! One thing that puzzled me, was, it appeared you were welding from one side, without any argon backing on the back , don’t you get a cokey weld on the penetration side? I expect you are welding from both sides aren’t you? In the aerospace industry we only weld from one side I can only think of one joint that we ever welded from both sides. Thank you for this video. You are a true artist. Well done. I am in awe of you.

[@richardgadoury8452]

Our backgrounds are similar. I was the engineering manager for both BFGoodrich and uniroyal, for tire design in Canada. I also ran welding and fabricating shops. His workmanship is right on, I'm impressed...

[@straight-narrow-path]

That's how is was built in the sixties !

[@BroughBuilt]

Thank you for the amazing comment. I am very much a novice and really appreciate your positive feedback! I welded the aluminium from both sides, but it was a massive learning curve for me ( very hard)

[@globalsurfer]

​@@richardgadoury8452❤

[@globalsurfer]

​@@BroughBuilt❤

[@bumetyanuba4231]

The skill this man has is insane, I couldn't believe my eyes through out the video..

[@Xaltar_]

23 minutes of absolute bliss to watch. The skill, attention to detail and experience really comes through. What an awesome build!

[@davidg4026]

You, sir, are not only a skilled craftsman, but also an artist of the highest caliber!

[@pokmanho3005]

There is only one explanation for all your efforts: love.

[@franciscosedeno5868]

This guy is an artist.

[@fifispdc]

the coffee is well deserved...😊👍👍

[@bilko529]

A work of art and real skill and talent.

[@BroughBuilt]

Thanks!

[@mobylas]

just stunning, with only hammer, dolly, and a English wheel, i love your work....... ; )

[@justrelaxing1501]

Incredible! A wooden block and an English wheel and he's got an excellent long lasting body. Probably would've added clear coat, and a steering wheel.😁

[@ClassicCarCave]

Donny, I have to say I watched every minute of this video and as someone who has restored & rebuilt a few Jaguars E Types & XKs this is a work of art. To build this D Type from scratch with just a DIY English wheel and a hammer and dollies is nothing short of amazing, I don‘t use the word craftsmanship often but in your case it is spot on the money. I am really enjoying the camper build even though I have no real interest in RVs but to watch your plans come to fruition is remarkable. I would love to know what you think of some of my builds so if you get a bit of spare time please let me know what you think. As a subscriber i look forward to seeing what you're up to in each video. Cheers Dave

[@BroughBuilt]

Hi Dave. Thanks for the message! It really means a lot when a fellow fabricator has such good things to say about my work😊. I'm very excited to go and check out your channel (I just subscribed) as I'm always looking for new content to keep me motivated! Kind regards

[@hideousmorbideous9249]

@ Classic Car Dave how should one expect any less from a guy who irrefutably has what it takes to actually hand build his own F1, BTW, you got a new sub here and I will most definately be checking out 'your' builds - thanks for the connect .*.*.*.

[@markcassidy1428]

"NICE" you say!!! When I say "NICE" I'm being extremely sarcastic....... Seriously that's beyond amazing. I'm assuming that's not your day job, so finding the time commitment enthusiasm energy etc to build a project like that is bloody awesome.👍👍

[@denissaunders9544]

As someone who knows how difficult aluminium can be to work with, I salute you! Umm. did I see a stray Messerschmitt? V8? Kidding!

[@fredericrike5974]

Stunning is a very small word next to that aluminum confection! Although there is really no color but BRG it could be, the raw metal was awesome to begin with. FR

[@tonyking9235]

WORK OF ART . DONT NEED TO SAY ANOTHER WORD.

[@arthurklos7982]

A true craftsman does not need high end tools to produce a masterpiece. You have the highest skill and ability that I have ever seen! Incredible talent!

[@AutismusPrime69]

Let's not simp

[@staceymccloud6]

One of my favorite videos of all time. Absolutely awesome.

[@cheapcargarage]

I’ve been a auto tech and car guy since my teens. I’m now 60 years old and sad that I never learned of at least attempted to learn these skills. People ooh and ahh over a painting from some dead guy which is fine but you sir, I am completely blown away! This is what REAL ART IS! It’s a living and breathing visceral experience. I kind of compare it to a fine watch. A watch builder assembles a watch with precision and great care and the final piece is to start its heart beat. It comes alive. I have watched this video several times and every time I’m even more impressed. You are an artist. A true artist.

[@BroughBuilt]

Wow thank you for the kind message. I am a huge admirer of watches and watch making, so being compared is a massive compliment for me!

[@xpump876]

Love the luggage storage area in the headrest!

[@Dave.Wilson]

I clicked the like button 3 times, brilliant!

[@user-xr3gj9gl5w]

Умопомрачительный объем работы!! Результат супер! Восхищаюсь вами, вашим мастерством обработки металла!!!

[@i.volkhin6141]

just WOW respect. love the colour British racing green perfect

[@John-dd7ez]

I’m off outside with a hammer, to redesign my car. Seems straightforward enough! What an absolute craftsman. Patients and skill in the extreme.

[@sunnyali8061]

a top guys work..very top skill to build and patience.... worth every moment ... a life time for all generations to honour

[@nitrosavy]

Some serious skills right there, well done!!!

[@rmckayne]

Hello! Am 63 body and paint man, I srarted at 11. With an uncle's friend. I don't know if is enough to say ,THANKS. The World Need More People Like You. Thanks.

[@BroughBuilt]

Thank you! I started this channel for that exact reason, hopefully it can inspire more people to fabricate and restore beautiful cars and projects.

[@johnnyboy1586]

The beauty of the English wheel is how it forms the cubic cyristal structure of the metal making it stronger that normal pressing

[@philleeson7835]

Not the 1st time you've used an english wheel. Beautiful craftsmanship

[@shannondudley3757]

Has anyone ever put their finger through an english wheel? Fantastic to watch this mastery. Thank you.

[@BroughBuilt]

not fun😂

[@rsage_]

I'm alone at the office slow clapping to your video. This was insane. The British racing green was the cherry on top. I honestly kept pausing the video and saying "no waaay" to myself.

[@johnroberts9311]

Absolutely incredible work. . What is even more incredible is it appears that the same woman is visible at the beginning and end of the video LOL.

[@BroughBuilt]

Hahaha. I was able to keep her around throughout the whole build😁

[@danielwatson3273]

Just popped up on my feed, that was FANTASTIC!

[@robertberger8642]

Beautiful! Absolutely, really beautiful. Artwork. Would love to see it in person.

[@davidjenkins1958]

I just came across this video,today. It is April 8,2024, I tip my hat to you sir, one beautiful job.

[@msumungo]

Subscribed. Greetings from Finland!

[@jimrockford3662]

Well sir, I don’t need to be a ex Rolls Royce manufacturing trouble maker to know you do great work. Fibreglass……yuk! Beautiful car

[@petersneddon1579]

Staggeringly brilliant, I'm just blown away, ever wondered what a panel beater does? You do now.

[@BroughBuilt]

Thanks Peter!

[@phochmann8376]

the devotion....2700 plus hours...amazing

[@Robert-mn8gc]

Someone is Super Clever . Awesome Workmanship. ❤ the Color . Work of Art 🎨

[@brokeafengineerwannabe2071]

Straight up an artist's work

[@redprince3158]

From the UK 😊 and it is painted in BRG well done ! Jaguar racing would be proud of this car

[@BroughBuilt]

That's very kind of you, thanks!!

[@criticalmass181]

That's some dedication, Mate. I hope you're spreading the 'you can do it' word around. It's great to see someone doing something fantastic.

[@BroughBuilt]

Thank you! I feel strongly about that quote. It only takes some dedication and a bit of stubbornness😁

[@212ntruesdale]

INCREDIBLE skills! Wish I had. Thirty years ago, I got a ride around the track at Silverstone in a real one, also drove through the Cotswolds in it. Started to rain at one point. We simply found a quintessential pub, removed the seat cushions, and had lunch! Also got a ride up the M1 from London to Stoneleigh, near Coventry, in a real C-Type.

[@BroughBuilt]

Sounds like unforgettable memories 👍👍

[@gustavoremorofficial9774]

wow! this is amazing! fantastic work and craftsmanship. "if you have a dream, you can build it..." :)

[@davidnelson7149]

Sir William would be proud of you Sir!

[@simonbertioli4696]

From zero to something they call beautiful.. All done by your hands.. Brilliant...by far. Simon a Brit in Spain 👍

[@numbersabcdefg]

Industrial Be-dazzling!!

[@BLUEZz73]

"Amazing Amazing Amazing work"

[@LLDavis-qe8wb]

I really enjoyed watching you work, and If you slow it down. I would have watched every minute of it. No matter how long it would be... Great work..

[@jimzucker]

i don't know if i'm more impressed by the skills or by the fact that he hasn't changed clothes for 2716 consecutive hours.

[@scoobydoo5164]

A work of art by a true artist

[@feisty7933]

Your one insanely talented guy

[@HHowardHH]

Wow we need more like him to teach the young,

[@william1389]

Almost a sin to cover that beautiful alu-work with paint… Impressive, anyways! 👏🏻👏🏻👏🏻

[@ot0m0t0]

It is a good morning when Donny uploads such a banger. But... how did you weld in the hood louvers without distorting the hood ? I guess it wasnt hard for you...

[@BroughBuilt]

Hehehe thanks for that! I had tremendous problems with distortion and worst thing is that I found out after the fact that the original cars louvres where rivited into position and not welded 🤦🏼‍♂️

[@bruceyoung1343]

That car is AWESOME. one of my fav model Jaguar

[@jimmy2times]

You really do have exceptional skills!

[@MAXandROBBIE]

Ye should be Proud of yourself amazing job,don't no why it hasn't had Millions of Views thanks mate 👍

[@mikaelabowen5781]

I am in awe! What an exquisite creation. The level of skill involved in this build is off the scale. Such a beautiful piece of work.

[@andreasstrem3657]

Fantastic!

[@markstopkey4085]

Outstanding!

[@JagLite]

Magnificent!

[@jimmac76]

Great work loved watching this & built with minimal tools amazing 👍🏻

[@scottwooster4102]

That is amazing! Beautiful.

[@markcooper8561]

Just AWESOME!

[@sebastienduru9132]

Just one word : incredible.

[@neilwharton720]

Just one word, beautiful you are a master.👍👍👍

[@williamshelton9688]

Incredible

[@grandprix_magazine]

Insane skills!

[@SooperToober]

Absolutely amazing

[@robco6997]

Outstanding job!!

[@gregmartin1615]

superb work!!

[@BinglybertSlaptyback]

Epic. Gorgeous.

[@christianwardemann1113]

i want to see it driving, with the sound of the engine ! Cheers Chris !

[@BroughBuilt]

Very soon

[@smithjohn5121]

Beautiful !!!!!!!!

[@AudioFlat]

Utterly astonishing!

[@georgeharrod7805]

A joy to watch, thanks for sharing.

[@albea1695]

That's nuts! Wow!

[@markeaton2003]

Amazing. Very well done.

[@SouthernEngineering]

beautiful work; RESPECT. 😌

[@lightanddark2673]

Skill or what???? Respect fella.

[@MrDanieluy]

Well done!!

[@pieteri.duplessis]

I thoroughly appreciate your skill and patience with this job. Well done man, its beautiful.

[@bikermaniac6002]

Damn! great work.

[@AlanShirtsink]

Pure art

[@johnwesleyw.2110]

That is an absolute work of art! Outstanding!

[@YootubeUK]

And finished the build off with a mug of tea! You'd fit right in to the English motor industry, if we still had one. Wonderful work.

[@russcooke5671]

I must say that you are a very fast worker I couldn’t keep up with you 😂😂. But seriously the car is a masterpiece. I would like to see you make an Aston DB4 next. The early model though.

[@nrw34260]

Phenomenal!

[@TheJagjr4450]

Beautiful panel beating... gorgeous work!

[@markthomas919]

Astounding work

[@kyriakos7179]

Massive respect

[@SirJohn2024]

Great job...😎

[@shenpensenge]

AWESOME BUILD!

[@mohammadwasilliterate8037]

*WoW* what a work of love.....

[@aliveRaptor2929]

Just stunning, amazingly detailed build and fantastic execution, you are truly talented congratulations

[@davidkeenan5989]

Oh man, great job!!!

[@flattankjourney6962]

That’s bloody amazing. I salute you

[@davehickey4936]

Great video. Thanks for sharing.

[@killerkane1957]

Thank you for fully embarrassing my deep skillset. While at the same moment insulting my strong work ethic. Very impressive work done in a traditional manner. Stump and hammer. And I thought mankind was doomed.