Plywood Boat Build - Start to Finish

Building an 11ft Plywood Boat from start to finish using the Stitch and Glue method. Pointing out mistakes and how to avoid them.
BOAT PLANS: plywood-boat-plans.sellfy.sto...
If you enjoyed this video, you should also check this one out: • The Construction and A...
Intro (0:00)
Choosing Plans (0:36)
Building the Hull (1:35)
Interior Bulkeads and Gunwhales (6:42)
Daggerboard Case, Watertight Compartments, Deck Layout (11:08)
Sanding and First Layer of Epoxy (14:52)
Daggerboard and Rudder construction (17:53)
Fiberglassing Hull and Inner Joints (20:35)
Making the Skeg and Inspection Hatches (24:02)
Building a Dolly, Rudder Cheeks, Fiberglassing Deck (26:22)
Making a Sail and Rig (29:03)
Painting the Boat, Rudder System (30:41)
Finalizing Rig, Rudder Preventer and Preparing for Launch (33:14)
Transporting the Boat on Top of Car (35:35)
Launching the Boat, First Sail, and Conclusion (36:17)
HANDIY Projects Subsribe for More: / @handiy
After extensive search for the best value Fittings and Epoxy here is a list of what I had to buy to make the boat :
Epoxy - amzn.to/3yjl5uB
Sailing waxed thread - amzn.to/3v2WGaH
RoweLock Socket - amzn.to/3u2J6CS
Clamp-on OarLock - amzn.to/3wm9d9D
Inspection Hatch Pack of 3 - amzn.to/3ymUxIP
Bow Eye - amzn.to/33U5Ev1
Pintles and Gudgeons - amzn.to/33QW8sC
How to build a Plywood boat using the stich and glue method

[@robinwarga9]

Thanks for making a good diy video. You have inspired a 73 year old in Thailand to follow. Happy sailing

[@GravityPancake]

I love how you added action clips between chapters to give a break to the well narrated time lapse

[@julianharms4109]

What a great thing to have achieved! In dinghy racing we would add a strap (like car seat belt) very securely attached along the bottom of the boat to hook our feet under. These are ‘hiking’ or ‘toe’straps, and help you to lean your weight further out to keep the boat upright. We also use a tiller extension attached to the end of the tiller by a universal joint (best kind are flexible plastic). it takes a little getting used to but this would really help get your weight in the right place. Kudos for kite surfing - you obviously know waves better than me. Your friend looks a bit unsure though!

[@joebauers3746]

He also did a great job nearly knocking his dog out or killing him in the capsize test at thirty six thirty four.

[@georgecockfield436]

I was just about to say add hiking straps and a tiller extension lol

[@moaerdo1357]

Yeah same I was also thinking about a vang system

[@viktorbek5098]

Well ... you got me at the end ... " if you actually watched this entire video than you might actually be crazy enough to build your own...." thank you for sharing :)

[@brucec7877]

I did watch the entire video: Superb presentation, organization, workmanship, and so entertaining! I helped my Dad build a similar boat 50 years ago, with similar passion, experience, and results. Thanks x 1,000,000

[@HANDIY]

Nice! My Dad also built a boat. Its a lot of fun. Cheers!

[@juanignaciomilanese1479]

I started watching the video thinking "well, that would be a nice to do if I finally move back to Cabarete", then I saw the master of the ocean t-shirt and yep, everything makes sense. Great work there! congratulations

[@rvdnagel1963]

I guess i will never build a boat but thank you for the interesting and enjoyable 39 minutes.

[@insanemainstream3633]

Lol I hear ya RonRon. Great video but I was exhausted at the end.

[@bless6952]

Lol

[@drstevenrey]

Totally hilarious how the dog moves around the work shop. So cute.

[@stevejackson4136]

Great job. I built a 16’ ski boat. I could not get the smile off my face. I know you are proud.

[@theovannieuwenhuizen5756]

Such passion and perseverance! Loved every second of the build. Big compliments on how well you've balanced voice-over and music!

[@kevinlytle6215]

Well done! The method was clearly presented. I am sure some could find issues here and there but for the many tasks and choices you had to make I think you showed the viewers a path to building that yielded a truly capable boat without the need for absolute perfection in every detail but also where you felt the extra attention was needed. That was the lesson I took from this. Thank you!

[@ajhomesllc8012]

The best how to video on you tube on building a boat. Thank you!

[@blahahtheelder4343]

I'm a sailor ,(40' beneteau oceanis), who has been tired of his inflatable hard bottom dinghy for some time. I've often pondered making a sailing dinghy as a replacement. I found you video b inspiring, informative, and fun to watch. Great editing and directing. I know from experience how much work went into just making the video not to mention the behind the scenes work on the boat. Well done !

[@hatman4818]

Is a 40 footer big enough for a dinghy like this?

[@davidchristensen6908]

My brother built an 8 foot sailboat when he was 15 or 16. We built it in the basement of our house. We worked on it from October to March. Ended up making the dagger board larger and the water coming out of the dagger board hold was a surprise. We were luck to have a dad that was willing to help when we were stuck. Nice boat you made it really flies. Everyone needs to sail in a small sailboat. How you sit so low to the water and with the wind blowing your off it is just a different perspective you never seen before. Be safe and good luck

[@NordicExplorer]

Nice capsize right on the dogs head 36:35

[@ro4317]

So much fun watching this. I've been sailing for 57 years. In 1968 I build a little 8' hydroplane with plywood, fiberglass and epoxy. Mine was simple and not nearly as well done as your boat. If I were younger now and not set to sell our house within the next few years, I'd love to build the same one that you completed here. I sail now, with my grandson mostly, at a sailing club on a city lake on a 22.5' Pearson Ensign keel boat. WELL DONE. Watching you in the surf is sure fun, but I would probably chicken out.

[@benchapple1583]

I'm impressed. A guy with no tools and no woodworking skills successfully builds a dingy. You should know that I'm a cabinet maker so that is praise indeed. One thing that I would certainly have done is to fill those water tight compartments with foam. Having said that I don't know anything about boats but I do understand maths and physics.

[@craigmonteforte1478]

I’ve owned17 or 18Boats so far and i’m a retired professionalWoodworker this little boat is a damn good looking boat because of the “Lines “ of the design and overall shape i watch KZbin for entertainment and ideas and i like this one quite a bit as the boat you built would also be a excellent Dinghy for a bigger Vessel to Pull or put onto David’s those compartments or watertight areas would be a great place to put Floatation Foam to give the boat a little extra safety in the event of swamping etc BTW Dagger board single Sail Boats are lots of Fun they are also a fantastic way to,learn the basics of Sailing i used one to teach my children and i explained that if they can Sail the 8 footer they would be capable of Sailing almost any boat i’ve lost count on how many times i’ve crossed the Gulfstream over the years on boats going and returning from the Bahamas to Florida where i also lived for many years Oh BTW the Skeg is actually designed to act as a Keel,or Counter balance to the force the wind applies at the Sail without one the boat would just get blown accross the top of the water in what ever direction the Wind is blowing the Skeg allows you have controll of the boat in any direction but most importantly Tacking so you are capable of Sailing into the Wind i do want to add for a first timer using Fiberglass and Epoxy you did a nice job Fairing the hull folks might give you Lip or grief about using House Paint but don’t pay them much attention it’s fine and works well i know a Gentleman with a Sailing Yaht he built in the 1970s and used Sears Exterior House paint instead of Marine i beleive he commissioned the boat in1972 and it still looked fine in the mid 90s having a good Boat Dog and good looking Lady or Crewmate as you said is essential for good Sailing you might be able to increase your Sail size a easy task if you buy a Industrial Walking Foot Sewing machine from Ebay they are a Chines Clone of the Consew machine that changed the Industry on Sailmaking and Upholstery it’s also the same design of Sailrite Machines with a lower price tag i’ve owned and used one for over 25 years and it still works fine i am not a Professional but just a Hobbyist at sewing Marine Projects for myself and freinds in the Marina plus occasional Automotive Interiors for my personal Vintage Sports Cars i collect and drive

[@DogeMultiverse]

rip english.

[@gentmartin]

Really enjoyed watching the whole process from start to finish. Another nudge to get me started. Thank you and best wishes

[@johanv4668]

very nice indeed, and with the kite is nice with lots of wind, impresive.

[@Itssmial_Ova]

Have you started yet friend? :P

[@Tingtvph9226]

Hope yesteryears i make a house boat for fishing and for all seasons also. Watching from philippibes until end with no skip adds.

[@Darthbelal]

You did careful research on EXACTLY the kind of boat you wanted to build and put a ton on thought on HOW to build it. Then put the work in. You did real good on this one. The good editing, music and commentary made this rather long video very watchable. Nice work on your part, thanks for sharing...

[@HANDIY]

Thanks for the nice comment. Have a nice day!

[@laurencevanhelsuwe3052]

One of the top 100 best videos on YT.. absolutely superb.

[@kerempiskin3325]

This is the most impressive garage build I've ever seen in Yotube.

[@Xz12h]

not only did you make a great boat, but you also made a great video showing how you built it. thank you

[@fatherguse9019]

$800.00 for a lifetime of memories .. likely some of the best money you will ever "invest" .. thanks for sharing your journey.

[@daanbos5918]

That’s gotta be the best diy builder I’ve ever seen

[@Schrimpieman]

13:50. I feel your challenge in cutting panels that fit just right. Suggestion: My method is to make a template out of stiff cardboard, or really thin plywood (common name: Door Skin, about 1/8" thick... or maybe 5mm). Then trace the template over your permanent panel. Making two panels may seem like double work, but the time saved with forming door skin makes up for it. Also, if a mistake is made, cheap doorskin is easy to replace compared to expensive ply. . Love your idea of making peanut butter epoxy with sawdust. Brilliant. I never thought of that !

[@HANDIY]

Thanks for the good tips!

[@tateyoder]

38:24 - the smiles on your faces are priceless! Awesome stuff, thank you for sharing

[@araelthewise]

I'm in love with your cat 😍😍, now seriously, I Found your video very fun to watch, it's amazing see the boat taking form, it was inspiring, may ve some day I gather the courage to make one, I'm a novice in Woodworking , but now that I wachted your video the idea got stuck in My mind ☺️☺️

[@tomarmstrong1281]

Full kudos. I hope that that the future will bring a social wage and community workshops where youth can use their energy and creativity on similar projects. The possibilities and the benefits are endless.

[@Diesel4242]

Nice! I’m glad that you left the gunwales unpainted. Looks great!

[@davehayes8812]

Flipping fantastic. I suspect you will get years of joy out that boat. Keep it out of the sun!

[@davenghiem364]

Whoah! I was wondering what happened after your folk's Wharram Catamaran adventure! That documentary you made of it is my inspiration building my boat as well. From a fellow New Jerseyan (Now in Maryland).

[@Ronnach16]

Brilliant build and video! Quality workmanship and a nice eye when making the boat your own. Modifications were strong and pleasing. Many thanks for the DIY inspiration and for bringing us along. Safe sailing. Cheers.

[@HANDIY]

Thanks a lot, I'm happy with it as well. Cheers!

[@droussel7359]

I am indeed crazy enough and am currently building a boat! We have to stop during winter here in Quebec but eager to get going again. Congrats on the build, you leave in a wonderful place, must be a blast to sail over there!

[@seanogallchoir3237]

Thank you, enjoy Sailing.

[@SoCalGreenParty]

Just purchased Bolger's Cartopper plans from instant boats. My dad and I built this same kind of boat back in 94, and still have it in Texas. I'm building this one out here in San Diego to have fun in the bay.

[@Bikerbob59]

Well done young fella.

[@wes326]

These videos give me the confidence to attempt projects, that I probably shouldn't. Thanks for sharing.

[@gregbellows9956]

Wow, you did a great job, what a process. The dinghy looks fun to sail.

[@yannisairlines]

Your video is a total inspiration for sure, even if I’ve already worked on several boat projects before, you gave me new ideas. Thanks for sharing, you’ve done a great job.

[@therealericjackdaniels]

Watched all 38:30 of it and enjoyed every second. You did a very nice job on that boat and threw together this video production too. I appreciate the upload and learned a lot. Thank you.

[@majorpayne608]

Gunwale is pronounced as gunnel. An old english pronunciation that is used by sailors to this day. Nice boat! I liked the creative way you repurposed items to cut cost of the build.

[@elizabethsturdivant4986]

Awesome build! Looks amazing and you did a fantastic job. Don't forget to name it, all good boats need a name!

[@darenfitzpatrick1270]

Awesome documentation of your project. I built a canoe several years ago just like this. Since then I've wanted to build a small sailboat. This is inspiring. I also like how you included footage of the finished product on the water. Excellent!

[@jedgepilbrow8833]

Brilliant achievement. Much more fun to be had from a small boat that you built yourself.

[@raa6504]

Something about smiling just draws me in so much. Thank you for your beautiful project. I hope to learn how to sail

[@bmg7488]

Nice job and great music. Thanx!

[@SamSails]

What an amazing project, I would recommend making a tiller extension arm to make it easier to sail and be able to use it more efficiently

[@HANDIY]

Thanks for the tip!

[@davidbiloen5037]

Cool boat, cool video, cool dog, cool girlfriend, cool surroundings. Respect.

[@ItzTheCattman]

THIS is what the world needs more of now. Loved the video to no end. Enjoy!

[@wayfarerchris.4116]

Really enjoyed the whole thing, the boat build , instruction and tips, video and sailing clips. Thanks for sharing 👍.

[@EricAlainDufresne]

Well done. Très beau petit voilier. Merci.

[@robertj.menter1178]

This is great, who is doing the music....really enjoyed!

[@davidsier4047]

Thank you guys for reinvigorating me, I am going down to my workshop to get back into my Jim young design 3.3 meter stitch and tape dingy. its been gathering dust for a few months.

[@greglenoir8363]

Your boat and this video are a testament to your sense of adventure and problem solving abilities. I really enjoyed watching you create. Cheers.

[@Miata822]

What a great project. I have seen a number of boatbuilding projects online and IRL that were either incomplete or didn't sail well. It's an inspiration to see your project come to fruition with a boat that you actually sail hard and enjoy. That design planes wonderfully. I have had several fiberglass sailboats. All have been old and needed repair or modification. After a couple years off the water I am starting to get that feeling again.

[@Sean-tl5yl]

Was wonderful to watch your patience, dedication, creativity and precision! And what a wonderful, fun and versatile result. Great job!

[@davidrudko2977]

Incredible and inspirational! You have now added this project to my retirement bucket list! Thank you and I hope you're enjoying it!

[@michaelbakker5314]

I love the shots of sailing in the surf. You build a fun sailingboat.

[@TheMaineSurveyor]

Wow! This is so much better than I could have done. I haven't built a boat yet, but this video gave me a lot of ideas. Thanks for putting this documentary together.

[@devinharp636]

You are to be commend on a great job!! The time lapse of the entire project was spot on. I am inspired to undertake this on. As I have wanted to do so, just was unsure if I had all the tools to do so. It appears I do.. and what I don't have, I can purchase. I especially appreciated that you improvised on the extension of the boom. And that you formed and made the boom fork. I believe I also noticed that you made the mast rings for your main sail Great job all around. Thanks so much for sharing this project, and allowing us to dream through your efforts. From Oklahoma USA ❤️

[@cmayrc]

Awesome build man, your very creative. The sanding and epoxy were super satisfying to watch, although probably the most tedious for you! Great video

[@flupsdarups3897]

this is one of the best diy boats ive ever seen!, great editing too!

[@RealBoiJare]

Awesome video man! Much respect for completing the entire build and having fun afterwards. I've had the building bug for a while now and really enjoy watching people build these. Maybe I'll take a stab at building one during this upcoming winter in Canada while I'm spending a lot of time indoors. I'll be debating it

[@danbergeron4]

very impressive build! The boat looks great and is giving me all kinds of inspiration. Thank you so much for share such a well made video!

[@cpobyrne1]

glad that your dog, who gave such great supervision during the project, finally got to go for a sail!! ~~~_/) ~~~~

[@35mmShowdown]

Inspiring- I just left my job and have been aching to get back into the woodworking/metalworking shop and/or haul out my old lathe and sell it to make some room in the garage- now I know what I'm gunna spend the proceeds on! 2 months of crafting and under a G for a solid couple's sailing dinghy is good numbers in my book.

[@danielmierop662]

Watching your video was a pleasure. Thank you.

[@spikejones8684]

Boys...its a greate...super!Hello from Bulgaria-Varna!👌👍👏😀🍻

[@RickRose]

Brings back both memories and inspiration. I built a Karl Stambaugh Windward 15 in my 20s, and I'm in my 50s now. I recently erected a cheap shelter in my backyard to store/restore that old boat. The Windward 15 was not built stitch-and-glue, but probably should have been. It was built with plywood bent over frames. I also used butt-joints rather than scarf joints, because I was young and impatient. True fact: Young and impatient trumps old and lazy every day. Congrats on a beautiful build, and thanks for sharing.

[@danielmurray2661]

Brilliant! This is awesome! and I wish you many great adventures on this boat! The video quality, like the boat, is amazing! Happy sailing

[@stupedcraig]

AWesome video! 2 months is faster than I thought. It would take me years to even start building. Looks like you're having a great time on it too.Thanks for sharing!

[@male42nfree]

Fantastic build - and what a great and inspiring video!! Thank you for making it!

[@scottmichael3745]

I've built smaller versions before but I really liked your build. Got me thinking about building a bigger one!

[@steven_vogt]

Loved your story telling 👍 Also really appreciated your no-frills, problem solving 👏👏

[@KenDay]

Thank you for sharing this. Really enjoyed the whole story

[@swagwizard4376]

this is super impressive, and i know you mentioned it in the video, but please invest in some respiratory PPE, all of that sanding and fiberglass work is super dangerous for your lungs and can lead to lung cancer. one project shouldn't be to big of a deal, but for the future you really need to invest in a nice mask. PEE is something you can never spend to much on. I don't mean to devalue your work though, its super impressive and really cool!

[@RandolphSanchez01]

Great video sir. Clear narrations and information on how to DIY a very cool boat. Stay safe and enjoy the seas and sails.

[@michaelreed9805]

Watched every second...yes I'm building my own. Great video! Thank you for sharing!

[@edsenr2101]

Outstanding Sir! I'd say you inspired a lot of people to give it a go...I love what you have achieved with the tools/materials available

[@kevinemery1177]

I leave multiple comments to support the channel.

[@SgtBrewdawg]

Excellent build and wonderful video. Thanks for sharing. Good sailing ⛵️

[@Nerd3927]

Wow, very impressive build! Much respect Sir!

[@handmadeinportland4125]

I’ve never seen a boat build without clamps! Nicely done!

[@alanwakefield2453]

Ha, you didn't mention the first rule of boat building. Buy More Clamps. Then went on to build a boat without using any clamps, good job, I enjoyed the video thanks.

[@danilchev]

Awesome boat and execelent movie! Congrats!

[@RyderAsmis]

I am 100% crazy enough to build my own and I probably will!

[@NonSleeper_Occasional_Thinker]

Awesome video, well put together and very informative, thanks for documenting it so well!

[@woodbark1008]

Scarf joints would have been nicer and a lot stronger but you already knew that ! Kudos to you and company for your successful build - There is nothing that beats that - CHEERS !!

[@stevejackson4136]

Great job Sir! Having built a 16’ ski boat, the grin is hard to get off your face

[@lesp315]

Fantastic job. Thank you for posting the process of building your boat. It's beautiful.

[@n176ldesperanza7]

Great job--thanks for sharing.

[@vilmarsilvanosolis9324]

Awesome!. I watched the whole video.... All I can say is....Brilliant!

[@ocevicheband502]

Great job man...happy boat!

[@raa6504]

'I dreamed about my boat at night'. This man gets it

[@rickpage27]

Thanks for taking the time to make this video on top of all the other stuff you had to do.

[@nattyphysicist]

That thing is indestructible! Looks like it needs to be for those conditions 😀

[@ChipEstrada]

You did a really nice job, looks fun!!

[@JourneyInNature]

Great commentary, awesome build, and looks like great fun!