Harvest service calls 3 - John Deere X9 1100 fuel tank replacement

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ZK MasterTech

ZK MasterTech

Күн бұрын

Пікірлер: 178
@francismacomber4650
@francismacomber4650 Жыл бұрын
They should send a couple of design engineers out to fix these things. Maybe then they would spend a little more time figuring out how to design stuff that is a little easier to repair.
@doughuffman5790
@doughuffman5790 3 ай бұрын
I wrote work packages for nuclear submarine reactor repairs. We got difficult bud ultimately successful designs. Labor and sweat is ‘free’. Errors are very expensive. So are unintended consequences.
@tractorfixrable
@tractorfixrable Жыл бұрын
Boss “ I need a crane for my truck “. I don’t know how I’d function without mine.
@musschootski
@musschootski Жыл бұрын
Zeth is obviously the main stud in these productions, but everyone needs a Josh. Sincerely, a mechanically curious city slicker.
@DragonRides75
@DragonRides75 Жыл бұрын
What a job making that gib was working smart not harder for sure great going.
@frasermathers2287
@frasermathers2287 Жыл бұрын
Zeth this is the ultimate example of Great Team Work and working Smarter not Harder! Also great the way you all read each others next actions. Your all definitely the type of Techs I used to love working with. Loved the jig for the hydraulic tank too. Thanks for a great video.
@robertg.3555
@robertg.3555 Жыл бұрын
Oh my gosh , when you took the cover off i could not believe what has to be done to remove the tank. Plus you had to drive there and home almost 2 hours each way..I hope sloan is taking care of you and josh. Both of you certainly deserve it !! I am gussing but i bet this repair is close to 10-12 grand
@leewi2140
@leewi2140 Ай бұрын
A new fuel tank on a s680 john deere which is a smaller combine is around 20g
@timjorden8329
@timjorden8329 Жыл бұрын
I know you guys spent some time admiring that challenger 2T
@longlowdog
@longlowdog Жыл бұрын
My father in law ran a BMW dealership here in the UK. All the workshop lads were on a bonus system to beat the allocated hours for warranty work. It certainly upped the throughput of the workshop and the lads came up with some very innovative ways to access difficult parts. Some even created their own tooling, just like your brace for the tank. Regards from Scotland.
@rodhonco5681
@rodhonco5681 2 ай бұрын
Warranty Time often pays 50% of what it actually takes. Little wonder so many are quitting.
@eriko6454
@eriko6454 Жыл бұрын
I like watching this work being done from the comforts of my AC house. lol. you guys killed it though!
@kennethjacobs2875
@kennethjacobs2875 Жыл бұрын
You certainly earned your pay on this one.
@bigpaddy8363
@bigpaddy8363 Жыл бұрын
Your lucky to have a “go getter” like Josh 👍
@stevenicoson6670
@stevenicoson6670 Жыл бұрын
Thanks for another great video ZK and Josh and Caleb. It was interesting for sure. Wow and wow. Big job there gentlemen. The three of you did great time wise. Twelve hours by the book but the three of you did it in five. Great going!!!!!!!!!!! Teamwork was the key here and knowledge of what had to be done to get the job done. My compliments to all three of you. Nice work. Lots to take apart to get at the tank. Never saw a tank on its own and was a lot bigger than what I thought. Wow. Thanks ZK for showing us this repair job. You all did great. Thanks for everything ZK. You all take care and be safe. Thanks. The Iowa Farm Boy. Steve. 😊😊👋👍👍👍
@kevinrice2721
@kevinrice2721 Жыл бұрын
Sorry I missed you today, I did get to say hi to Josh. I ran up to pick up a quick hitch and you were out working on a combine. Maybe next time.
@ZKMasterTech
@ZKMasterTech Жыл бұрын
Next time!
@terrybenson3632
@terrybenson3632 5 ай бұрын
Awesome job guys!!.. Teamwork at it's finest!.. The Sloan Implement Service Techs!!..😉
@toddodell2904
@toddodell2904 Жыл бұрын
I worked inside Air Force Jets fuel tanks for 25 years and had numerous fuel burns over them years from fuel soaking through my coveralls. So I understand how diesel is since I was in JP-4, JP-5, and JP-8.
@I_Died_2_Weeks_Ago
@I_Died_2_Weeks_Ago 11 ай бұрын
I'm glad I'm out of the aviation field. The fumes are so hazardous. I changed a lot of fuel pumps in C-130s in the Navy.
@kobemelendrez1303
@kobemelendrez1303 Жыл бұрын
Must be a common thing, I just had to do one last week in Washington. I used the crane for all the doors though haha I ain’t as big as you 😂 it’s not too much fun without help definitely took me wayyy longer than you guys. Awesome job the jig was the best idea and now I am making that as we speak 👍
@brettyoung4304
@brettyoung4304 Жыл бұрын
Pretty sure the fuel tank is a pip in a certain serial number range and another way of doing it if you have a crane is you can hang the reservoir and the def tank from a couple of straps and get the tank out with a fork lift, just saves removing the def tank
@alanreid3063
@alanreid3063 Жыл бұрын
For a new(ish) type combine and that company are already on their third tank makes me think that for a non moving part that is a serious flaw. Here's hoping it's still under guarantee
@gregorythomas333
@gregorythomas333 Жыл бұрын
Pretty nifty making that jig...saved a lot of time vs having to take the tank out completely :)
@davidtoleyarjr.1218
@davidtoleyarjr.1218 Жыл бұрын
Great job. I'm 74 and we we're auto workers and grain farmers in central Michigan. And if I couldn't get a job at Buick, Michigan State had a program to get certified as farm machinery mechanic. Far less complicated than today; but I still eat this stuff up. I never did farm because of Vietnam' but went into the Coast Guard and wound up in Maine and spent my last 38 years as a papermaker. Next best thing to farming. Always a challenge......loved it. I like the way you explain things and have an employer who lets you do it when you can. Truthfully, you're better off just paying the labor cost and letting you guys handle it. I was an engineman in the service and sometimes you're better off letting guys like you handle it. And before I leave, I'd like to give a thumbs up to Gosh. Great personality and looks like someone who's fun to work with. Keep up the good work.
@michaeljheinz3336
@michaeljheinz3336 Жыл бұрын
Great work guys. Really enjoy watching.
@watomb
@watomb Жыл бұрын
Dang you have had to do that more than once. Seems like a design flaw guessing the engineers didn’t do vibration testing on a vibe table and thus the tank has a resonant frequency below 25 hz when it’s 3/4 full. It’s people like you that make John Deere look good
@agger838
@agger838 Жыл бұрын
Atleast the weather has been superb this fall for you guys. You know its a bad problem when u make a special tool for next time lol. I hope deere don't watch that u beat book time and adjust theirs
@genechronister7085
@genechronister7085 Жыл бұрын
Another great vid! You earned your pay on this deere! Stay safe and keep the deere's running
@johnwaby4321
@johnwaby4321 Жыл бұрын
That was a task and a half . Good job there was three of you . Well done to all of you . What's worrying is .if this is your third tank to replace the the fault On the tanks wants looking into 👍👍👍
@dustindeterding5508
@dustindeterding5508 Жыл бұрын
Tell Caleb Dinger says hi. Zack you do a great job with all these videos. I’m sure you’ve got many people to go into the tech program.
@JA-fn7le
@JA-fn7le Жыл бұрын
Finding kids that actually have shreds of work ethic is HARD these days.
@danm-z3k
@danm-z3k Жыл бұрын
Hats off to you JD mechanics!!!! Clean and Professional
@alffred4021
@alffred4021 Жыл бұрын
Schön, das ihr mit eurer Arbeit immer Helfen könnt 🇨🇭😇
@johnlangley6449
@johnlangley6449 Жыл бұрын
What a freaking beast man need a couple cold drinks after this one 😊
@01simpleman
@01simpleman Жыл бұрын
I can not believe that sloan does not supply cranes for your service trucks it just shows they can care less for guys working in the field and there safety
@stuartdedman2487
@stuartdedman2487 Жыл бұрын
I’m surprised your not in a truck with a crane and I’m really surprised that your shop doesn’t have overhead crane sure would make some of the jobs I have seen you do way easier. But I sure do like your video’s.
@mikescaffo4850
@mikescaffo4850 Жыл бұрын
Great job by all of you guys
@ronniedavis3273
@ronniedavis3273 Жыл бұрын
Great job guys! 12 hours, I didn't think it would take your crew that long and then you nailed it in 5!
@fryklundstfr
@fryklundstfr Жыл бұрын
I dont want to be negative, but isnt that time, 12 h planned for one person
@ShainAndrews
@ShainAndrews Жыл бұрын
12 man hours... think....
@sundancer3700
@sundancer3700 Жыл бұрын
@@fryklundstfr I am sure that is correct so the company lost money, LOL
@berniemoran8123
@berniemoran8123 Жыл бұрын
@@sundancer3700 us dealers lose money on almost every warranty job. Manufacturers will rarely pay what it takes to do the job.
@TheFassed
@TheFassed Жыл бұрын
5.5hr x 2 = 11hrs. 3hr x2=6 (driving time) Loading/unloading 1hr. Plus other tech 3hr? Grand total= 21hrs. People think you make money in the AG word, assuming this is warranty.
@jameshattenbach5578
@jameshattenbach5578 Жыл бұрын
Your dealership needs to buy you guys service trucks with crains on them
@joe617
@joe617 Жыл бұрын
Yeah, agree on this one. A 25k service truck with a 8k wireless crane would have saved at least an hour on this job, pull the trailer with that truck, you can set the old tank on the trailer and grab the new tank without repositioning.
@DougsHomestead
@DougsHomestead Жыл бұрын
Excellent work! Missing chaff material is pretty much the way it goes...every way the can save a dime they will!
@davemachoukas6175
@davemachoukas6175 Жыл бұрын
Good job guys. No one got excited.good crew. Worth every cent.
@chrishayford7900
@chrishayford7900 11 ай бұрын
Josh is stepping on the NOT A STEP! Danger!!!!
@paintedwink1520
@paintedwink1520 Жыл бұрын
Is the new tank a upgrade tell JD to get back to making quality ag machines. I just bought a JD 560M baler this summer and the hydraulic turn knob for bale density fell off starting to regret the green.
@ckscottckscott4128
@ckscottckscott4128 Жыл бұрын
My friend here in Alberta had to change out his fuel tank also.
@Nitrodr1
@Nitrodr1 Жыл бұрын
A bit of plating and dome TIG and that tank will be goid to go. Good job.
@buckeyefarmboy107
@buckeyefarmboy107 Жыл бұрын
Nice Cat two track sitting in the background
@lonetnier2733
@lonetnier2733 Жыл бұрын
They still haven't fixed their fuel tanks from cracking at the welds??? Lol here in iowa got a weld shop fixing them nonstop... junk for a million dollars...
@running.s.fabrication
@running.s.fabrication Жыл бұрын
At least looks like a good day hope it not chilly or cold
@arthurs5704
@arthurs5704 Жыл бұрын
Great job Always amazed . How does a non moving part like a fuel tank crack on a fairly new machine that cost 400 to 500 thousand dollars.
@georgekraus9357
@georgekraus9357 Жыл бұрын
The crack does not appear to be along the weld lines, it is so strange to find it on the flat area
@charlietanner6211
@charlietanner6211 Жыл бұрын
jd has a tank problem i think 3 tanks for you guys like you,re videos
@furyjay
@furyjay Жыл бұрын
Im really surprised ur company doesn’t have service trucks with cranes not sure what i would do with out mine
@BRPFan
@BRPFan Жыл бұрын
Nice to see a metal fuel tank compared to plastic! How many fuel tanks have you done on a X9? Deere gives you 12 hrs to R&R but for the most part you had 3 Guys working on it so 3 men times 5 hours you did it in 15 hours. Or does Deere book time allow for 2-3 helpers? Flat rates that I have seen is based on one guy working on it. None the less good video! Thanks!
@ShainAndrews
@ShainAndrews Жыл бұрын
How is a metal tank "nice"?
@BRPFan
@BRPFan Жыл бұрын
@@ShainAndrews A metal diesel fuel tank is nice is case of a fire. With a plastic tank it melts right away and fire really begins to burn!
@ShainAndrews
@ShainAndrews Жыл бұрын
@@BRPFan A leaking tank is otay for you... But a plastic tank is a liability in a fire... Insurance estimates 80% of all reported combine fires result in a total loss. A good portion of the remaining 20% should be written off as well but by the time the additional claims are submitted vs the labor spent they power through with more money. We will just ignore the prolific use of poly tanks used in every industry without issue. Especially on road tanks subjected to destructive testing....
@BRPFan
@BRPFan Жыл бұрын
@@ShainAndrews Well most times metal tanks don’t all leak, come on! I am sure Deere has fixed the problem with these new tanks. Ask any Fireman who has been at combine fires and they will tell you the very same.
@tractormark1
@tractormark1 Жыл бұрын
When running telescopic loaders why do inexperienced operators still try to drive forward jerkily and bumpily when you have a perfectly smooth tele boom that doesn't get used?
@glennspreeman1634
@glennspreeman1634 Жыл бұрын
because they're inexperienced!
@jentjeb2370
@jentjeb2370 Жыл бұрын
Saw a NewHolland in the back. Curious to know with which one the farmer is more satisfied.
@jdinnis
@jdinnis Жыл бұрын
Happy Happy, Joy Joy!
@john-i7e9j
@john-i7e9j 9 ай бұрын
Great videos
@JamesMonken
@JamesMonken 10 ай бұрын
The problem is the skip welds on the inside of the tank, you can see the skip welds for the outside by the dimples on the bottom of the tank, it can also be completely fixed by cutting and tig welding on oval shaped reinforcement plates on the old tank
@stephenboynton1445
@stephenboynton1445 Жыл бұрын
Did you ever have to pull the plastic strips off the old tank so it wasn’t metal on metal ?
@Organic_Corn_Farmer
@Organic_Corn_Farmer Жыл бұрын
That NH combine in the background can't be a good omen for you guys 😢
@Anonymous..VQ3.5Lg35
@Anonymous..VQ3.5Lg35 Жыл бұрын
Why did the tank fail?
@ivoryjohnson4662
@ivoryjohnson4662 Жыл бұрын
I get a combine is one of the most complicated pieces of equipment on the farm but if downtime is important why not make it modular?
@jaybernieschoep3491
@jaybernieschoep3491 Жыл бұрын
cant wait till i get a new newholland CNX11 combine.
@tunintunin3417
@tunintunin3417 Жыл бұрын
How do you organize all of the nuts and bolts you take off?
@Anonymous..VQ3.5Lg35
@Anonymous..VQ3.5Lg35 Жыл бұрын
Put them back with the part
@chrisbrzon3917
@chrisbrzon3917 Жыл бұрын
I assumed it would have been a poly tank leaking like that, NOT metal (aluminum?). And having done 3 now? Crazy. Also, on the book hrs, is the 12 manhours or duration, since with 3 ppl on it u spent close to 12 mhrs on it? If had to recon all those hydro lines even more.
@diersirrigation
@diersirrigation Жыл бұрын
Looks like a stainless steel tank.
@mdj1225
@mdj1225 Жыл бұрын
What was the reason for the crack in the tank
@ihbase
@ihbase 5 ай бұрын
I noticed that some techs now suspend the hydraulic reservoir and the DEF tank from a service crane instead of removing the DEF tank.
@larrybg9293
@larrybg9293 Жыл бұрын
Good stuff
@bradweber3238
@bradweber3238 Жыл бұрын
Looks like your in foosland,Illinois???
@rollinmetzger7392
@rollinmetzger7392 Жыл бұрын
Any ideas what caused the crack(s) in the tank?
@Anonymous..VQ3.5Lg35
@Anonymous..VQ3.5Lg35 Жыл бұрын
Thats what i want to know!!!
@Fubar19895
@Fubar19895 Жыл бұрын
Perfect 👌
@paulprigge1209
@paulprigge1209 Жыл бұрын
One would think the customer would sort of maybe clean it to cut down on the cost of the service call but I’m probably wrong.
@williamorman4779
@williamorman4779 Жыл бұрын
Great job,
@Louis21237
@Louis21237 Жыл бұрын
Check your math 5.5 hours x 2 guys=11 hours plus a third guy for a couple hours= 13 hours. Im sure 12 hours is in the shop. Not bad at all for in the field.
@ZKMasterTech
@ZKMasterTech Жыл бұрын
Caleb’s time doesn’t count. He’s free lol
@thomasfenlon2363
@thomasfenlon2363 Жыл бұрын
at least the sun was out
@BruceBergman
@BruceBergman 5 ай бұрын
Those UMHW plastic Rails are necessary to spread the weight of the fuel tank out. 28:28
@macdawg6403
@macdawg6403 Жыл бұрын
Nice Vid
@mikemuniak4711
@mikemuniak4711 Жыл бұрын
How much does that tank cost ?
@Dagger-Moose
@Dagger-Moose Жыл бұрын
I always stress out on jobs with a road trip. The whole way there, did I get this, did I get that, do I have the tool.....
@angus4202
@angus4202 Жыл бұрын
seems like theres a defect with alot of the x9 tanks
@juassie
@juassie Жыл бұрын
i heard the welding robot missed a couple places
@jest2927
@jest2927 Жыл бұрын
vi un video de John Deer en el que decian que no se romperian nunca sus maquinas,y esto que es y mas que he visto de este mecanico
@jonarmedpiandsecurityoffic9051
@jonarmedpiandsecurityoffic9051 Жыл бұрын
Does it go back for failure inspection?
@rosshall641
@rosshall641 11 ай бұрын
God damn it I was not trusting plastic tanks but they've been tough for several years you think aluminum would be better
@Corvacar
@Corvacar 3 ай бұрын
Is this a problem that’s common to the model?
@kevink4914
@kevink4914 Жыл бұрын
If I am not mistaken😅 you have had that same problem on a few others on fuel tank. Sounds to me some engineers need to be let go from the John Deere company. Then as an added bonus they have to pay for everyone that fails out of their own pockets. These engineers these days need to wake the f up and go back to the beginning. Need to fix all the previous problems before designing new garbage like now.
@33100Gman
@33100Gman Жыл бұрын
I can’t believe yall don’t have service trucks with cranes
@kkduncanson
@kkduncanson Жыл бұрын
You've had to replace multiple fuel tanks? 😮
@ShainAndrews
@ShainAndrews Жыл бұрын
I don't know if I should be shocked to see an aluminum tank or not... and you've done this more than once? WTF?
@JudieGilliland
@JudieGilliland Жыл бұрын
We have neighbors that have had tanks crack on ther X-9's
@kevinback2543
@kevinback2543 Жыл бұрын
That was weird how that tank cracked
@2007dalin
@2007dalin Жыл бұрын
its a common problem already showing up..
@nycsox987
@nycsox987 Жыл бұрын
What's with the million dollar combines falling apart??
@multitoolish
@multitoolish Жыл бұрын
I wish I could stay as clean as you yahoos do while mechanicing. I always end up covered from head to toe. 90% of the time will also be covered in hydro oil.
@LucianoAcosta-z7h
@LucianoAcosta-z7h Жыл бұрын
Buen día, muy bueno el video
@joelawrence56
@joelawrence56 Жыл бұрын
all to satisfy some stylist!
@Slomo-k4i
@Slomo-k4i 29 күн бұрын
Big hint with the bucket
@everytoolashammer9427
@everytoolashammer9427 Жыл бұрын
They really need to give you guys trucks with cranes. It’s unreal too me the shop doesnt outfit you with a crane.
@flynlr
@flynlr Жыл бұрын
was that man hours that deer said?
@Thedevontree
@Thedevontree Жыл бұрын
Considering that there’s food involved, all of the tanks with chemicals and hydraulic lines should be bulletproof, so there’s no contamination of our food supply
@ShainAndrews
@ShainAndrews Жыл бұрын
You really have no idea how a combine works... Probably no idea how your food supply works.
@Thedevontree
@Thedevontree Жыл бұрын
@@ShainAndrews how long was it dripping before he found it
@paintedwink1520
@paintedwink1520 Жыл бұрын
Is it under warranty
@stanleyroberts2461
@stanleyroberts2461 11 ай бұрын
Hard hats:)
@newsweathertraffic18
@newsweathertraffic18 Жыл бұрын
Interesting that the tank cracked in the middle of a flat surface rather than on an existing weld.
@chrisbrzon3917
@chrisbrzon3917 Жыл бұрын
Sounds like a design defect if its the 3rd one they have replaced. I sorta wonder if the aluminum? fatigues (like a beer can) from all the machine vibration and diesel dancing around in the tank/harmonics?
@chrisbrzon3917
@chrisbrzon3917 Жыл бұрын
I would've thought tank was poly b4 I saw vid. Also welds were likely leak tested in fab shop. Cracks had to have appeared from run time metal fatigue (my take above).
@edwardmonken4562
@edwardmonken4562 Жыл бұрын
it cracks in the middle cause thats where the baffles are inthe tank it would help if they didnt use paper thin aluminum but it seems every single tank on these cracks in the same spot
@apajohn2
@apajohn2 Жыл бұрын
Dose your billing reflect the time savings or do you bill flat rate
@Phantom0309
@Phantom0309 Жыл бұрын
sure Deere will be getting a bill for 12hrs labour, shouldnt cut yourself short because of your own hardwork and ingenuity to get the job done
@farming4g
@farming4g Жыл бұрын
@@Phantom0309 if its warranty, im sure it's billed for the full 12 hours to Mother Deere. If out of warranty, labor billed per person probably.
@Mint-pg5ng
@Mint-pg5ng Жыл бұрын
Fuel tank made in China 😊
@frankorosz901
@frankorosz901 Жыл бұрын
No probably in North Korea.😂
@Sussilando
@Sussilando 24 күн бұрын
Da sind aber die Maschinen von John Deere nicht alt,da geht schon viel kaputt!
@littlesteve855
@littlesteve855 11 ай бұрын
Well, at least it wasnt raining...
@jimbarnick3330
@jimbarnick3330 Жыл бұрын
Pro,s from Dover
@richardtrethowan9504
@richardtrethowan9504 Ай бұрын
So it took u 15hrs? 3 blokes 5 hrs?
@richardtrethowan9504
@richardtrethowan9504 Ай бұрын
Then the 9hrs of travel for 3 blokes and then ur per mile charge. 🤔 12hrs blew out
@millennialcarpenter1784
@millennialcarpenter1784 Ай бұрын
It’s still blows my mind that insurance companies don’t mandate that these million dollar machines have steel tanks
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