HD Ultra Classic Primary Removal and Installation

This 2010 Harley Davidson Ultra Classic maintenance video shows a transmission shifter lever repair, which involved removal of the primary chaincase.

[@kylekemp4377]

This has been the best Thorough video if seen on this primary

[@rollyourownRandF]

Yeah except the entirety of removing the starter from the inner primary

[@marksullivan4180]

Thank you for the best, most comprehensive and complete video for shifter shaft seal replacement. I will be using the service manual along with this video to repair mine.

[@philp1072]

Amazing video! You made it look so easy I am having to play in my shift Rod as well I addressed it in the front but I'm going to have to do this process for the back I think I'm also going to do the starter at the same time so I'll have good access thank you so much for doing this

[@fascamaro]

Compensator Nut use 13/16 1/2 drive socket with a 30" breaker bar. Came off pretty easy. When removing chain tensioner there are some spacers be careful not to lose them. Just some little details that may help. Great video!

[@jackiest.romain9360]

It's a 9-year-old video, and it's still one of the best out there. Although I would go ahead and upgrade the compensator and tensioner

[@fascamaro]

I upgraded with the SE comp and it is way thicker than the original.

[@jeffreymiller5304]

As a mechanic of thirty years, I am *impressed* by the professionalism of this video I stumbled upon! Kudos, sir.

[@cayuga2832]

Jeffrey Miller that rod he pulls out at 7:24 I pushed that in by accident and can't pull it out is that a problem? I I don't have plies that can get in there and grab it what should I do?

[@kilburn1313]

use a magnet may be

[@americanvenom2757]

tilt your bike on its kick stand and knock it with the adjustment screw you just pulled out from in front of it and it will bounce back and expose itself enough to grab it.

[@jeffreymiller5304]

@@cayuga2832 sorry, missed this for A YEAR.

[@joshberlin6640]

I wasn't even necessarily searching for the information in your video. But once I started watching, the video was so informative and visually instructive I couldn't stop watching .I hope to give my bike the same level of work and care . thanks for the video.

[@MrTumbleweed1951]

Giving torque specs & size of wrenches is priceless. Great job Pal !

[@fascamaro]

If you updgrade to a SE comp you will need a torque wrench that goes to at least 200 lbs, 180 is the torque requirement

[@ramondiaz5032]

Best how to video ive ever seen. So calm, gave sizes, torque specs, and great instructions!!! Thank you!!

[@crunch95098]

Excellent video, your step by step instructions and explanations is far better then most of the professional maintenance videos. Thank you for sharing

[@Moonman808]

Please do a video on the cam tensioner replacement when the time comes. This is THE best how to video I've ever seen, thank you very much!

[@harleydriverpdtnm3996]

Excellent Video! I happened upon your video, after watching another repair video. I almost skipped it but your concise step by step explanation caused me to watch until the end. I’ve torn apart and rebuilt many car engines but as simple as it may sound I always worry about messing something up on my FLHTC, so it goes to HD for the “1K repairs. “ After watching your video I will look into the primary case next time I change the oil. Thank you for an excellent video sir Stay well and make more videos!

[@tedshredz58]

Just what I needed to see. I always thought there would be a master link in the primary chain to remove and replace but, in afterthought, I’d never want to have a primary separate under power.... Thank you for posting- you’ve simplified my afternoon, and given me thought to chroming my inner primary, and upgrading my alternator at a later date.

[@greenegfm1]

Just watched about 20 different videos and this one looks to be the most complete for this job. About to do it on a 2005 FLHRSI with 22k on it. Thank you for sharing this video.

[@joshhetz3187]

My bike needed the belt replaced and i was Just about to give up on doing it myself till I found your video...u saved me bout 250-300 bucks...awesome video.. Step by step..excellent!!

[@EarlGuyton425]

You did this job BETTER than any other person could have.

[@davidwilson2105]

Hi. Here in East Yorkshire in the UK I have a 2005 Road King Classic with same mileage and the same problem. Thanks for a clear and comprehensive go-to. Much obliged to you and many thanks from an old biker. Regards D.W.

[@edkin86]

this video is very informative i was able to adjust my clutch cable woth no issues now its time for me to reseal my primary and because of this video i will be able to and save myself about 800 in shop and labor costs plus the 100 just to get it in the shop. well done sir well done...

[@Harleyguy03]

One of the best Harley repair videos I've ever watched. Great job!!

[@BigAL35E]

This is the best video I've seen concerning the removal/installation of the primary assembly. Thank you for making this!

[@dldavis3]

Glad it was helpful!

[@jorluivil]

This has got to be one off the best tutorials I've watched and I've watched a ton.

[@tbpc1]

Thankyou for making this video. My 2011 has the same shifter problem, and I just got the Harley oil seal kit that the dealer makes for the DIYers. So this video explains a lot of the questions I had on where stuff goes, and my main concern on socket size for the clutch basket

[@goodboyringo9716]

Not many videos showing this type of work so thanks you very much. Good Job , I like how you work! The only thing is never un-torque using a torque wrench.

[@rolandos64]

Awsome video! Very clear and precise as far as I know. Thank you so much for taking the time to demonstrate how it's done

[@gp3yt]

Nice how to video! Good Idea to change out that tensioner while right there. With regard to the darker yellow color of the plastic on the old tensioner (as compared to the new tensioner); that type plastic tends to start yellowing and turning brittle after being subjected to heat, stress, and oil over time....real nice job....took me back to my shop classroom days!!

[@ajcaiati]

OUTSTANDING! Great job for the folks that have the ability to do the work. Good details and explanations are awesome. I just replaced the transmission main shaft bearing and (the bearing that's in the inner primary cover, just below where the starter mounts in the inner primary cover) inner race that's on the main shaft. That piece of Poplar worked perfect! I used a piece of pine that worked just great.

[@ajcaiati]

I also replace the transmission linkage, and lever. Along with the seal as well.

[@dmxlowride]

At 9:20 ... Epic.. You sure you're not Thor or Zeus? As you tense up to undo the nut, thunder sounds to mark your struggle... That's my favorite part of the video.

[@flexrico7508]

That has to be one of the best tutorials I had the pleasure of watching. Thank you!!! I have the same slack on mine and I’m confident in doing the repair myself. Thx again!!!

[@dldavis3]

Thanks, I appreciate the feedback.

[@motodoode]

Superb video. Your words are just right and understandable. Your focus is crisp and right where it needs to be.

[@jime9305]

I believe this is the best Harley mechanical video I've seen, and there have been many. Thanks you very much and please keep them coming !!!

[@envyit112]

I was thinking about a chrome inner and was nervous about pulling it apart thinking i needed special tools getting my self all worked up, now i am going to pull the trigger and do it. Great video

[@williamcasella4145]

This is one excellent tutorial. Very well done in every aspect. Maybe best online complicated tutorial I've seen yet. Thanks Guy.

[@georgesienny7003]

This video walked me through the whole process of replacing my drive belt this video was absolutely amazing left nothing out,saved me probably $800 in labor!!!!!

[@jeffdurocher8669]

Starting my journey this evening. Thank you for sharing your experience.

[@fester7075]

Great tutorial video 👍👍👍👍👍 All I was looking for was how to change the primary gasket and I learned waaaay more than what I was looking for and that's never a bad thing. You're a great teacher and you explain everything very well, short and to the point. Subscribed and looking forward to referring to your videos for future repairs.

[@sayedr5533]

Thank you one of the best video’s that shows and explains everything. I appreciated

[@TheForddog]

Great video,I have the same problem with my 2005 Road King. I thought I could do the job myself,now I know I can after watching your video.Thanks for taking the time to do it.

[@allisonsailsandcanvas]

Great video! You did a great job of explaining the process.

[@GalvTexGuy]

I have been saving this video for the day to finally tackle my transmission shift lever repair. Well, that day finally came thanks to being home because of the COVID-19 pandemic. Though not exactly the same bike (2014 Ultra Limited), your video helped me tremendously with many of the steps along the way. Thank you so much for the effort you put into making this video. Awesome job! Thanks!

[@GalvTexGuy]

Thanks so much for the video. My shifter shaft seal is leaking on my '14 Limited, so I plan on following your excellent, detailed video.

[@smarba1]

Great video thanks for taking the time to film, i have to replace my sloppy transmission shift lever and this tutorial was priceless 👍👍

[@428bsm]

So helpful! Helped me install my forward controls on my 2015 street Bob and reassured me that I understood the manual correctly. Only difference was my compensator was the screaming eagle version with the T70 Torx bit.

[@Nihilist_Scum]

This was such a good straight forward video, great job and thank you!

[@rockiemountin7535]

Great video very clear and precise description excellent camera views, I would like to see you do the drive belt replacement, again great video thanks for posting

[@blkdgg]

Great information, I will remove my primary cover in the next few days. I will use this info along with my manual to change out a clutch spring as well to check the various seals and gaskets while I'm in there. Thanks !!!!

[@masterwrench4252]

I was right there, doing the same thing on an '01 ultra classic. Shift shaft seal issue too. I went farther. Pulled the belt sprocket (hey! I'm there, right?) Did the mainshaft seal, the "quad seal" and that "square" o-ring behind it. I did all that thinking "I'm there...do it" But I f'd up...should have gone 1 step further...all I had to do was pull a few more bolts & the top trans cover...adjust the shifter pawl. FRACK! I won't be back in there for 20+K. Oh well, just saying, if you're in there...do it! Oh, & I like my manual primary chain adjuster...replaceble shoes 😁

[@jorgeaguila6774]

Outsatnding video thanks for sharing the information, hope you continue to post others in the future!!

[@lloydrobles]

I feel a whole lot more confident after seeing this video. very nice video thank you

[@gregpeterson8490]

Very well done!!! I prefer videos without swearing. It just, in my opinion, takes away from the video. I was thinking to myself now would be a good time to look at the belt drive if it needed it. Very well done. Also, a third hand would come in handy in certain spots of that process.

[@dldavis3]

Swearing?? I don't remember any swearing, but I will admit it's possible.

[@gregpeterson8490]

@@dldavis3 You didn't. I just finished watching a guy do a clutch job and every other word was an F bomb. I should have made myself more clear. Sorry. Great video. I've always been intimidated doing my own work and thanks to videos like yours I'm finding it's not that bad. Thanks again, and sorry for the misunderstanding on my part.

[@stephenwilliams1824]

Exactly what I have on my 2010 Ultra. But I have rounded the cap head Allen. I just need space in the garage to have a go at this job.

[@higgsboson3356]

Clear, concise, and professional !

[@fx802]

Smooth Job! Good info, step by step how to. This is what I have to do this Monday but mine is the stator and stator nut.

[@kakarote2277]

Excellent video!

[@GaLlIoNGP69]

Super bon tutoriel, great job. Now i'm not afraid to open mine just for fun! Thanks

[@-MrRichBiker1967]

Wow...Awesome video!!!!!!!!!!!!! cleanest and most effective job, ive ever seen!!!!!!! NOT a drop of oil anywhere!!!!!!!!!!!!!!Very good!

[@joebech9721]

Thanks for the video. After watching I think I will tackle my Baker transmission adjustment eccentric bolt and shifter forks if needed. A+

[@mikevalentine100]

Awesome............you sir , are a gentleman and a scholar.Your video was most helpful and very professional . thank You so much

[@charleswooten3563]

Best video yet on this. procedure. Thanks.... !!!!!

[@wrongway100]

I'm getting ready to do the same job and he has a very good video the best I've seen so far

[@steck7927]

Awesome job and DYI instructions! Thanks brother!!👍✌

[@handsome32]

Thanks for making this video!!! I just replaced my rear shift lever with great success! Because my bike is a 2000 Road King, a few things were different. But I got through it! Now for the Power upgrades! Lol!

[@PeterDad60]

I'm pretty sure by your naturalness in explaining, along with your complete grasp of the process involved in the work to be done, that you are a mechanical engineer. I was one too until I retired. When H-D said to first torque to 100 ft. lbs then back off one full turn, then re-torque up to 140 ft. lbs my guess is that when you initially torqued to 100 ft. lbs the threads on the bolt become just a little stretched and H-D understands that. They want you to do that. So then afterwards when you achieve the final required 140 ft. lbs specified torque it is a more accurate actual fitment to 140 ft. lbs. I just purchased my second new Harley-Davidson, a new 2015 FLHP Police bike. I have wanted one since age 6 way back in 1956. Dreams do come true. I still have my 1994 883 Sportster Deluxe and my 1976 T140V Triumph Bonneville 750. I did all the work on my Triumph myself and loved doing it. My Sportster never required any fixes or work other than changing the oil, lubing the cables and a new Halogen headlamp bulb. I still have these fine machines. That's why I purchased another Harley-Davidson.

[@dldavis3]

Your guess was close... Yes I am an engineer, but EE rather than ME, and I am retired too. But it seems all engineers suffer from the same obsession about getting the technical details correct .

[@STIFFRIDES]

Great video👊🏻 Thank you, I’m using your step by step to fix my clutch issue👊🏻

[@RakMontreal]

You have no idea how bad I needed this, I can't thank you enough!

[@tonyrunyon375]

Excellent job dude!

[@markfortuna8105]

his knee is the star of the show

[@markfortuna8105]

very annoying how he perfectluy blocks what hes working on, needs a cameraman

[@mahlercdo3]

Awesome video your teaching comes naturally thanks for posting

[@soundzrinmygarden3833]

Thanks for sharing. I'm new to Harleys, great instructional video. Top job to.

[@dldavis3]

Glad it was helpful!

[@DarrylMorin-ne6rw]

Please add a video of a drive belt r and r when the time comes, you did a great video, thanks

[@wilreyes195]

great video I need to replace the seal on my 07 Electra Glide. I replaced the shifter seal on my Goldwing that was a lot less involved than the Harley. but the Harley looks simple enough to do just a little more involved. Definitely will do it myself I don't trust shop. thanks for putting out this video.

[@tyee4u]

Thanks for a clear and well explained video. Gave me the confidence to jump on mine today. Gotter done 😎

[@emilegenest2564]

great video lets you get a good look at what your in for

[@chiva2222]

Gracias por este video amigo no tenia ni idea como hacerle. Tengo una 2005 touring que apenas compre y se rompió esa palanca.. Mil gracias y muy buen mecanico muy limpio.

[@MrDavidvmcintosh]

Outstanding video! Great narration and mechanical stepitude.......

[@johnhumes788]

Best video ever, thank you very much. 2011 Limited

[@user-ld5kg3uu1o]

Great informative video! Very good job.

[@raymondpalacios3032]

One of the things I will be investing is a bike jack...a good one.

[@Steve1d]

Absolutely great instructional video… Thanks

[@RoadKen53]

Great video. It's odd that you recorded this on 6/20 which was my Fathers birthday and I hit the Like Thumbs up at 414 which is the date he died 4/14 in the year of your bike 2010! Again, great video!

[@victorlong6979]

Great Video! Very well done. Very useful for me. I love how the "know it all's" have to comment on something.

[@12yearssober]

Have to say this is a great video.

[@greghawkins543]

Great Video, Thanks for mentioning the torques. Very helpful !! Extremely informative.....

[@edbraun9273]

Excellent video, I learned alot, thank you.

[@jameslewis6964]

Thank you for your video it was very helpful

[@omegaseamaster1550]

I wouldnt mind knowing a few of the part numbers for the seals , snap rings and the inner 5 bolts (primary to engine/trans). You make it look so easy for a guy who likes to fix things till they break (me). Much thanks for the upload.

[@Spongebob_mc2]

Perfect. Good job. Nice video and well explained.

[@clovisbarcelo4427]

Porter Moss pour

[@rgstoneman]

Excellent video. Very detailed. Thanks.

[@kbar4883]

great video, helped a bunch n saved me a ton, thanx alot.👍

[@dldavis3]

Great to hear!

[@stanleycost5851]

Very nice and very detailed video..👌👌

[@tattoowizard35]

i really enjoy this video , i learned alot and i thank you for the information you provided to help me do this repair ,myself on my bike !

[@dldavis3]

That's good to hear. Enjoy the ride!

[@cengeb]

so THAT'S how it works Great video! I learned a lot

[@robertnunn497]

Great video. I am having to do this on my RK

[@TexRider]

Excellent Video. It will come in handy for my thank you

[@TheMasterdestroyer]

great video , well done !! With the money you save on doing your own service treat yourself to a table lift. Hate seeing you work on the ground bent over like that.

[@Jdesrosiersdfd3]

thank you for this video was supper informative. I have the same problem and I now how enough information to accomplish this task

[@gime3steps]

Thanks for taking the time to do this video, good knowledge A+

[@lawnboyfromhell]

Seems to be a pretty common problem on Harleys these days. Do yourself a favor and look into the Baker Attitude Adjuster, or the Hayden Auto Tensioner, those new tensioners that Harley is building, (like the one you are using), are taking out the main drive gear in the transmission, followed by the sprocket side engine bearing. I am in Canada and the bikes I've seen this happen too, are usually at the 80,000km on the speedo when it happens (50,000 miles in US terms) this is caused by the inability of the tensioner to back off, as you saw when you took it apart. You may notice a wierd wear pattern on your drive belt, as one of the signs that it is starting to fail. Hope I saved you some money. Richard @ G&R

[@twocents2557]

Lawnboy From Hell , mind did just what you said, about 3 year ago Hayden units were back ordered so put in screaming eagle manual adjuster, yes I have to open it up every oil change and check The chain tension. Looking into a baker attitude or a Hayden Don’t know which one to go with

[@DavidSmith-de6it]

Good job thanks

[@gordiehattrick]

Very nice video, well done and informative!

[@gst69man]

great vid. very clear and good filming. tks