High-End Manufacturing: LED Chips Mass Production in China

[@aam50]

You rarely get to see the basic components from which so much stuff is then made. Fascinating video.

[@HighTech.360]

Critics argue that reliance on mass production machines in LED chip manufacturing may compromise quality and lead to inconsistencies in performance.

[@AzharLahori-dp6fp]

Yu

[@clgusa23689]

Central Asia: where the future looks bleak and the present isn't much better.

[@user-jt5vm3mi1w]

False I see it daily

[@paolo11x11]

Beautiful machinery and engineering - those pick and place robots are crazy - and so good to see relatively current LED manufacturing. It's a pretty wild process. I really liked the music choice and lack of narration in the video, too.

[@屁屁牛]

well as an engineer who really went to those factories, I will tell you that working with the noise and smell is not beautiful at all

[@MediaCreators]

Without you amazing people in China, millions of DIYers in the West would never be able to develop the projects they have always dreamed of because they would not have been able to afford the tools, equipment, and parts. I personally owe my success to you and I wish the Chinese people nothing but the best and a life of prosperity for every single person.

[@ColoniaMurder20]

w/o Western and Japan precision machine.. China not able build this..

[@piotrcurious1131]

actually without China it would happen everywhere else and as both Russia and China would not steal R&D and driving cold war measures You would probably not be a hobbyist but employed. The whole "new cold war" and property theft stalls entire industry. No GaN HEMT microprocessors for civilians. No neuromorphic and AI chips especially for computer vision (this is why your phone camera is still using tech from 90's and your "dog" robot or vacuum robot not having "mental terrain map" component) No SiC and SiGe semiconductors of any kind for civilians as this risks thermo imaging leaking to war zone. No CAD/CAM tools to design VLSI and ASICS for civilians. list goes on so yeah, in a way China keeps you being "hobbyist"... stuck with toys of 6yo...

[@NewData-ly4ck]

@@ColoniaMurder20 Weebs can't understand the value of cheap mass production.

[@RoryMcDuff]

Exactly !.. they will carry the world to the future ... ..

[@nA-vu3qw]

@@ColoniaMurder20 Occidente, a grandes rasgos, creó la tecnología....pero Lejano Oriente no solo se la termino apropiando, sino que ha ido más allá: la ha mejorado.

[@Lion_McLionhead]

Amazing how they can keep lowering costs, allowing us to keep inflating prices of everything else without increasing average inflation.

[@user-jt5vm3mi1w]

what

[@ralanham76]

Exactly 🤣

[@UKsystems]

Not really a whole real of these are about £5

[@janosnagyj.9540]

9:11 Well now we know that the _real_ secret of LED manufacturing is the brand and type of oven. Fortunately, a few seconds earlier, that same blurred text was in clear plain view so now I can build my own LED factory in my garage and dominate the market 😅

[@cleitonfelipe2092]

You can't really see the brand, and it's not hidden because it's a secret, it's hidden because they don't want to advertise the brand for free

[@jlskee]

nice joke 😄 I rofl out of the people, that are seakig Philosopher's stone in manufacture process. It’s very strange to see people who still don’t understand that the key to successful production lies in people and the organization between them.

[@uiopuiop3472]

**((secret information they dont want yuo to know))**

[@clgusa23689]

Heard Central Asia's education system is a joke - they're still teaching lessons from the last century.

[@Xorthis]

@@cleitonfelipe2092 I can quite clearly read XYMD on the ovens. It's just funny how they blur it and then forget later on.

[@KurtQuad]

This is oddly relaxing to watch with the piano music

[@ralanham76]

🤔

[@turningnull2538]

This is crazy even just looking at, impressive!!

[@nA-vu3qw]

Uno no se imagina todo lo que hay detrás de un simple diodo emisor de luz (LED), ya sea en formato convencional o SMD, hasta que se tiene la suerte de encontrar este tipo de videos. Precisión, tecnología de avanzada, personal altamente calificado, todo ello, cuidado hasta en el más mínimo detalle. Simple y sencillamente, ASOMBROSO. Gracias por el video. Saludos desde México.

[@HighTech.360]

Mass production machines have revolutionized the LED chip manufacturing industry in China, driving efficiency and lowering production costs.

[@Twitch_Moderator]

And filling the world with low quality LEDs. 😑

[@ashocatanouu9718]

@@Twitch_Moderator Now I'm wondering where the inferior quality is. Have you ever thought that the LEDs that create the backlight in your television come from Asia and it doesn't matter whether it is manufactured in America, Europe, Russia or somewhere else. Maybe even Samsung, LG and whatever the big brands are called can order their LED needs there. Hardly any manufacturer makes these themselves today, and your LED strips are equipped with LEDs, resistors, capacitors, etc. from Asia, even if they say "Made in America" ​​etc. at the end, the components are purchased much cheaper.

[@Ignisan_66]

This feels like chat gpt comment.

[@piotrcurious1131]

it probably is chatGPT comment. Sure thing it's low quality and there are many errors as visible on the video. Chinese govt tries to dump the global market by subsidizing low prices and destroying competition but what customer ultimately gets is stolen outdated R&D so no progress and inferior end product.

[@Gersberms]

Super impressive! It's amazing how every tiny LED is binned for color and tested multiple times. Also the longevity testing in those ovens really impressed me.

[@Noobochok]

Ovens are literally there to... bake stuff. Where did you even get longevity testing by OVENS?! First baking is to solder the chip to substrate, the second is to bake the luminophor layer (that orange goo).

[@Gersberms]

@@Noobochok Yeah but time is everything. All SMD electronics are baked in an oven, but the temperature ramps and times are followed very accurately. It's minutes, not hours. So every silicon chip is pretty much good for 150 degrees C for a few minutes or more, but not hours and days. LEDs can operate at very high temperatures so I guess it matters a lot.

[@Noobochok]

@@Gersberms most modern SMD somponents are good up to 260~ish for a minute, because the the lead-free paste used literally requires it for proper good joints. Still nothing to do with "longevity testing".

[@clgusa23689]

food industry machines

[@clgusa23689]

Step into Central Asia and prepare to be amazed by their lack of progress - or lack thereof.

[@canubeleiveit]

Who makes the machines that make the tiny machines and so on??? Blows my mind.

[@yatox8]

machines make machines... humans are not needed anymore

[@edinaldobatista5770]

A china

[@kurisktan]

They pay huge amounts of money to genius people. Can be in Engineering, Biomechanics, etc. Then those people do computations and tests.

[@moh6410]

@@edinaldobatista5770 the west made it, china copy paste or steal

[@JigilJigil]

All these machine were desinged, engineered and made by Japanese companies, and then Chinese companies reversed engineers them, (Japan still the leader in many of the machineries and equipment that are used in electronics manufacturing, even today.)

[@MULOVOLUM]

It is my goal to have 7 of these facilities in Nigeria. The drive to become global producers true and true. Led chips is a no brainer. The Synchronization Of Machine and Ideas.

[@stokeynathu8112]

Good luck to u

[@vernacular1483]

Nice to see the ESD environment being maintained

[@kumwilfred2938]

Chinese are very far and wide Well-done 😊

[@mekkertroniker2002]

its a manufaktur, i think the big ones 12people less and a few maschine more ;) its a simple easy manufakture

[@chrishan9138]

The tech to do this at scale is way more than I expected

[@walter9724]

Love seeing stuff like this. All the highly technical things ans machines etc. Very cool😎

[@funnygaming1089]

i am impressed these machinery and experts are osm

[@vijayv1802]

Music is fine, don't stop. Let it be

[@ilyasshaikh172]

It would be better along with process explanation audio

[@JaineC1229]

Today, micro LED display panel is high_end, since it needs tens million leds all worked in one panel, compare to few leds worked

[@Most_like_of_1st_start_builder]

Genius army!!! Science!!! 🥰🥰🥰 ^ ^

[@petermuller608]

This is a chip packaging facility, not a chip fabrication facility Very interesting nevertheless

[@alexa.davronov1537]

Yup. Makes huge difference.

[@russell2952]

Yeah. So many of these types of videos are just assembly. Making the LEDs wasn't shown at all.

[@ralanham76]

@@russell2952there’s another video where they make them

[@Ugk871]

The tensile test is automated. Impressive

[@OskarNendes]

Amazing! So the led itself is a very small chip that is covered with an yellow encapsulation, for protection and thermal dissipation.

[@serena-yu]

The resin also contains a fluorescent powder that converts blue light into a regular combination of white light.

[@dianeattaway8733]

This was satisfying to watch

[@dailybusiness8162]

Thanks for showing!

[@baksban74]

0.1 of a milligram precision scale is nuts.

[@jalakamchakradhar7274]

Amazing thank you

[@WorldTechnologySun]

amazing ❤❤❤

[@AaronSchwarz42]

A lot of bright ideas applied to making LED's

[@Carlos_Se]

Thank You, very good.

[@HighTech.360]

Proponents highlight the scalability afforded by mass production machines, allowing for high-volume output to meet growing global demand for LED technology.

[@brizv]

This is basically assembling, not really "manufacturing". But still, fascinating !

[@mythmakinglife]

Очень красиво) Спасибо

[@udinwow398]

perkembangan produksi masif dari china dengan produk yang lwbih murah..sampai produk dapur merajai asia

[@joniboni3691]

толкова високотехнологично производство, за толкова евтин краен продукт (направо уникално)

[@UserCyber3x]

Wow 11:55 great IMAX video projector

[@流浪鬍子貓]

第一次看到LED的生產過程

[@stefano.a]

Amazing!

[@solderimajinasi]

Good

[@EvilRobin1]

Important to know. I'm working at Taiwan at a REAL LED chips production that is actually HIGH END. Looking at the technique used in this video shows the lack of advanced equipment used in the latest production chain. Don't thrust what anything you watch or read online.

[@dapan33]

台湾有什么品牌的led？我都没听说过。

[@ferdinand.keller]

Yes, this doesn’t look like a production line but more like an assembly line.

[@othmanmajid6380]

You sound fake as Batman, Robin😂😂

[@arisriswanto7771]

Amazing,,its led to fotosintesis

[@zitrone2779]

mindblowing.

[@RinoaL]

It's a shame that the LED chips are built to a good quality but many engineers are pushed to over-drive them and they result in a shorter work life.

[@lilahirani8333]

love from india

[@cryptos1978]

Very good.

[@Manuu9555]

first I thought like ohh so cool, so interesting and so satisfying. but then the video turned out to be slightly horrific to me to watch because I was imagining myself to work there and be surrounded by all those extremely loud noises every single day. I would freak out after 3 days

[@serena-yu]

It's a very good working space in Chinese manufacturing already. Manufacturing gets less and less viable in the US and Europe for a reason.

[@MD-gc4xq]

Crackingly good video 👍

[@HighTech.360]

Concerns arise over the environmental impact of mass production machines used in LED chip manufacturing, particularly regarding energy consumption and waste generation.

[@raymondzhao9557]

so cool

[@solvated_photon]

You rarely see clean rooms where gloves are not required. I would guess their LEDs should have a higher than normal failure rate from contamination but maybe the gloves are more expensive than throwing out failed LEDs.

[@Muonium1]

Like another commenter said, the full bunny suits everywhere and air showers before entering the cleanroom, but no gloves on anyone anywhere is kind of weird. The hands, aside from the hair, are the largest source of contamination and extraneous particles in a cleanroom environment. I really do not understand what's going on at 5:50. Why are they BREAKING the gold bond wires going to the chips??

[@Ledestar]

This is a tensile strength test.

[@starlite528]

To add to what @Ledestar said, it's for quality control. It's a destructive testing procedure performed on a random sample. Not all of them.

[@them0leisback]

The semiconductor is already finished at this stage, so the contamination by hand is negligible, it's not that sensitive. The chip is literally drowned in phosphorus resin later on, so a few particles will not damage it. Ofc in a semiconductor manufacturing plant everyone has to wear gloves, the structures are so tiny that a spec of dust will make a chip inoperable.

[@andychow5509]

@@them0leisback Wouldn't a particle of water from the humidity of a finger be trapped in the resin later on, and explode when it gets hot enough? These LEDs have specs of 20k-50k hours, and I often see them fail after a couple of years of use (non-continuous).

[@notmenotme614]

10:35 I don’t get how the LEDs end the right way up, after falling into the hopper?

[@allround-vlog4576]

Molding process kzbin.info/www/bejne/o3etnmCPiNCeadk

[@arafat877]

You haven't shown the machi mochines names, and also this factory does the frontend process, what about the backend process that is photolithography, mask design, substrates deposition ?

[@effedrien]

I think you mix up front and backend. Front end = wafer production and handling, and that usually happens in a different fab

[@oblitum]

Viva China!

[@adarsharao8957]

10:40 This is clever. Randomly place the chips and then blow out those which are not properly aligned.

[@notmenotme614]

I suppose it’s like a coin flip. Heads or tails? Those that landed tails get blown out of the conveyor belt. And then fed back in again and again, until it finally lands on heads.

[@ralanham76]

Apparently everyone loves the music 🤣

[@clgusa23689]

Central Asia: where the only thing more abundant than the population is the bureaucracy.

[@caballeroperezangel3111]

TOP TECHNOLOGY .. die Technik Ähnelt ein wenig an den Farbdruckern 🎼📂 Das gelbe Leuchtpulver ist ein wenig negativ

[@jonymohammed4136]

Thanks 🇧🇩🇨🇳 I'm from Bangladesh

[@bryanthompson1]

Not true!

[@RetroJack]

Weird seeing the bunny suits and entry procedure but still no gloves.

[@HighTech.360]

The use of mass production machines in LED chip manufacturing underscores the need for rigorous quality control measures to ensure product reliability and longevity.

[@janosnagyj.9540]

It looked so strange to me as well. If something, the hands are a real source of contamination...

[@clgusa23689]

food industry machines

[@mikemcaulay9507]

That jumped out to me as well. It’s like they have all these procedures but you’re going to get dead skin cells, hair, and oils all over the place because, no gloves. SMH

[@frederickdalley7871]

Maybe having uninhibited manual dexterity is more important to a stable production line🤷🏼‍♂️

[@graxx-maju]

Beautifull ❤

[@abundantharmony]

This is how real 1080p footage looks everyone. Notice how sharp everything is? KZbin picks and chooses who can upload real HD footage and it sucks. KZbin usually crushes the bitrate, but this looks FANTASTIC for 1080p.

[@Piggy-l6j]

Beautiful to see that China is at the top of the technological sophistication bravo China !!! March ever more forward , and never pay attention on what evil-minded westerners yap about … , they are jealous and wish they could throttle China’s progress , but they will be disappointed , because there is no stopping China’s development !!! Much love to people of China ❤❤❤❤❤❤❤❤❤❤ from Serbia …

[@Arif00-cw6qj]

Gak perlu kuliah "cukup beli ditoko" silahkan otak Atik,saya membuatkan untuk anda! Kata bisnis sebuah universitas ,sihhh

[@xfxox]

impressive...

[@Thorsten369]

Did work for Philips back in the 90's making 1 chip TV's, if i remember it correctly it was minimum a cleanroom class 10, which means we had to wear also those blue suits but there we must also wear special gloves and special glasses. It was forbidden to enter that clean room without those special gloves and glasses caus human skinflakes and hair can destroy a lot of wafers and or batches of wafers specially when they are contaminated right before going into the furnace. So for me it's strange to see that those people don't wear any gloves and the special glasses.

[@warsztatelektronik]

super

[@claudiomartinez2264]

Increible la tecnologia

[@1988NAZZAL]

6:43 for the people who are wondering what the secret ingredient is? I did the search, which is the hard part. It is egg's yolk. 😂😂😂

[@mohammdarifansari7266]

Chinese give me all led smd 😂😂😂I proud of Chinese people it's very beautiful and inteligent Allah hu akbar from india 🇮🇳❤

[@CoolStule]

China is the best of the best in world 🇨🇳

[@AMARIDIR-p5o]

Qui aurait dit qu'un homme sorti à peine des cavernes puisse créer des choses aussi complexes !

[@EasyOne]

nice

[@houssemboucedra8633]

مشاء الله قدرة الله ومشاء فعل

[@maxvelaquico5727]

gracias,excelente tecnologia

[@HighTech.360]

Advocates emphasize the role of mass production machines in accelerating technological innovation and advancing the capabilities of LED chips.

[@jianzou6977]

所以，发光二极管哪里来的没有交代，应该是买来的

[@yatox8]

So these are what my aliexpress flashlights are using

[@luvocean1]

Unbelievable

[@orchunyozgyur8895]

3:16 this thing is probably pretty expensive, looks how fast and precise it is.

[@mynameismynameis666]

what exactly is the orange liquid?

[@blukat9903]

look we are soo professional we clean our workers before they start their shift and use complex machinery Meanwhile the guy at 5:51 is sitting on a 1x1 plastic tea table

[@sawgames8623]

I don't get your point, is it a problem if a chair is made of plastic? Does it improve the production process if it was a more expensive chair? Like wtf are you talking about 😂😂

[@Xorthis]

6:00 mixing the forbidden custard.

[@markmackinnon3313]

10:38 - missed one :p

[@vadimmakarov6811]

What was the last thing with the live plants? What type of test is that?

[@Mir_Aakib]

It's is to see how much photosynthesis a particular type of LED enables ( for indoor herbariums and stuff).

[@notmenotme614]

Drugs to keep the workers happy.

[@MutableDevotions]

What is going on with the expanding blue film at 2:30? It looks like those are the chips that are then used for the LEDs-- is that how they come? What is the purpose of that?

[@starlite528]

Those are the bare LED's that come from the semiconductor fab before they are packaged on the metal plates and before bond wires and phosphor coating is applied. They're manufactured in a small area then the blue film stretches to allow the grabber to do its thing.

[@treynewton9381]

@@starlite528 Are they expanded? and do they stay expanded?

[@notmenotme614]

In another KZbin video they explain this expanding blue film… it’s to create greater separation between the chips. So when the robotic arm picks one chip up, it doesn’t knock into the neighbouring chips. Basically the chips are made close together, the blue film stretches them apart and then a robotic arm picks them up one at a time. What this video didn’t show is. The robotic arm sensor can detect which chips are good and which are faulty, so the robotic arm only picks up the good ones.

[@mustaphaben2921]

How much one complete line costs ?

[@alexabadi7458]

What are the plants for ?

[@softpure]

They don't have sunlight and only grow under the illumination of LEDs

[@uiopuiop3472]

best kwality leds? may be!!

[@gta5onlineshorts]

why is it baked twice?

[@salimriyadi99]

Bagaimana jika ada mesin yang rusak

[@adarsharao8957]

2:17, where do they get the wafer from ? Taiwan ?

[@Online_Computer_BSL]

7:09 When you realize yellow thing on led is just a glue. 👇

[@labiadh_chokri]

i think its phosphors to convert ultraviolet and bleu radiation to white .

[@dizzious]

The yellow is just a layer that turns the blue light coming from the LED into a broad range of wavelengths, which makes white light. Every white LED is just a blue LED with that yellow phosphor coating it.

[@clgusa23689]

Central Asia: where the air is thick with pollution and the land is scarred by neglect.

[@sergeygrau9363]

Luminophore gel

[@benzed1618]

OOOOOOOOOOOOOOOOOOOOOOOOOOOOooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo

[@mcrolabmcroab]

все равно получается что не совсем стерильно в этой (комнате) из за жира который всегда присутствует на кистях рук человека ,( перчатки нужно одевать ) а тут проблема в них не совсем удобно работать .

[@RafikLialaoui]

كوكب اليابان😮

[@pendisumantri4507]

Pas dia pegang tuh sensor "the bluetooth mode is ready to pair".

[@aniksamiurrahman6365]

My god, how are they working without gloves? Hair and dead skin shades from our hands all the time. And this isn't sarcasm. I worked in the cleanroom in the past.

[@NguyenNguyen-ml2jn]

I understand why making micro led LCD is impossible for mass production.

[@HighTech.360]

Critics caution against overreliance on mass production machines, warning of potential job displacement and socioeconomic implications for workers in the LED manufacturing sector.

[@drdre137]

It’s not impossible as long as it’s being worked on

[@sutrasofdelight]

I always wonder what the work drama is like in these places... how dare she, I was supposed to be at the glue mixing station today, or Ugh I hate working with him he always leaves such a mess at the vacuum sealing station.

[@dizzious]

5:48 they just destroyed that LED. That wire isn't supposed to break.

[@them0leisback]

It's a test of adhesion strength, which is only possible by destroying it.

[@guiguidu60]

Stop putting musics in video please :/