Honda Dirt Bike 2002 XR100R Rebuild and Restore (all episodes)

Honda Dirt Bike 2002 XR100R Motorcycle Rebuild and Restore (all episodes) follow along as I take a beat up dirt bike that hasn't run for years and turn it into a fun and reliable machine on a budget. If you are thinking about picking up a dirt bike to repair, this is a great resource to show what is involved in this DIY project. It includes welding, frame straightening, restoring parts, carb rebuild, mounting tires, replacing bearings, seat cover, graphics, inspecting parts and so much more. This is a very detailed video on how to restore a dirt bike. I have taken all the individual episodes and combined them into one for easy viewing :)
My Welding and Fabrication Channel / @brandonlund
Tusk Motorcycle Enduro Lighting Kit with Handguard Turn Signals $207.91
www.ebay.com/itm/334242627831
Drag Specialties Rear Stoplight Switch DS-272100 $12.95
www.ebay.com/itm/353881726711
Clutch and Brake Levers - Cable Operated Clutch & Brake Perch Motorcycle Dirt Bike Moped for Yamaha. The mirrors thread directly into these. These fit the stock Honda bars $17.96
www.ebay.com/itm/401069745423
Mirrors - Pair Universal Motorcycle Motorbike Scooter Rearview Rear View Side Mirrors 10mm - www.ebay.com/itm/353896390232
Headlight - 2pc 7" Ultra-Slim Single Row Off Road CREE LED Light Bar [1530lm] [18W] [IP68 Waterproof] [12V - 24V] Fog/Driving/Work Lights for Trucks ATV Cars - 60 Degrees Flood Light $21.95
amzn.to/3KxWbg9
Voltage Regulator - DEVMO 4 Wires 4 Pins 12V Full Wave Rectifier Voltage Regulator Universal Compatible with Motorcycle Pit Dirt Bike Quad CG125 150 200 250CC Motorbikes ATVs Mopeds Buggy $12.99
amzn.to/3MElhf9
Stator - ElectroSport ESG122 Stator Honda XR100 $73.40
amzn.to/34vxrpB
Graphics Kit
amzn.to/3uuAHhJ
Honda Factory FX 7 ½” Bar Pad
www.ebay.com/itm/191849901904
12 Volt Battery
amzn.to/4buPb1N
Koso DB EX-02 Speedometer - 4.72" W x 0.91" H x 1.57" D BA048001 www.ebay.com/itm/202777807211
Headlight Mounts - Motorcycle 7/8" Handlebar Mirror Mount Holder Clamp Adaptor 8mm Thread For Motorcycles ATV Scooter Black(Pack of 2)
amzn.to/3Su7HPp
Rear Sprocket 36T - JT Sprockets - JTR1214.36 Steel Rear Sprocket, 36T Honda XR70R CRF70F 1997-2012
www.ebay.com/itm/401342401026
Front Sprocket 15T - JT Sprockets 420 Front Sprocket Steel 15 Teeth Natural JTF253.15
www.ebay.com/itm/324017992654
Gold Drive Chain (Cut to 118 links for stock 14T/50T gearing) DID 420 NZ3 Super Non O-Ring Chain 132 Links Gold Honda CRF150R Expert/CRF150R
www.ebay.com/itm/314998088191
Optional:
Motion Pro 08-0026 Flywheel Puller M27X1.0 L.H External Thread $15.99
amzn.to/378a8Tw
Where I buy my fasteners belmetric.com/
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[@ElementalTJ]

Just got a 1996 XR100 for my boy that's turning 11 next month. Thanks for the great video! Very helpful :D

[@MotoVated207]

Exciting! I hope you and him have a great time!

[@karldixon9569]

Nice job and great video. I've purchased a pretty mint 1996 for my "daughter". Learnt a lot from this video, thanks.

[@MotoVated207]

Thank you and congratulations to you both! She is going to love it!

[@Max-mi1tz]

Just found my old 03 XR100R and since I found this video, I've stripped it and rebuilt it. Thanks for giving me inspiration too give that bike a new life!

[@MotoVated207]

Right on @Max It's a very rewarding feeling when you give something new life. Nice job!

[@seanmccarthy7760]

Buy yourself an IMS shifter. They are an inch longer, fold and are much stronger. great job.

[@MotoVated207]

I appreciate that and thanks for sharing! I will have to check it out 👍

[@DanePrice850]

Great video for carb instruction. Thanks!

[@MotoVated207]

Thanks man! I'm actually pretty amazed it cleaned up. I have still yet to find one this bad. And as an update, it's still running great. It's hard to beat a factory carburator which is why I was so persistent trying to get it cleaned

[@timdupont3227]

Loved this video and will be going through the same process with a 2003 XR100R for my stepson's first bike. I almost cried 😢 😭 😪 😩 😫 🤧 😢 😭 when I saw the damage caused by towing it. 😆 Bike looks beautiful and thank you for such a detailed video. 👍

[@MotoVated207]

You and me both! I couldn't believe it. I've since bought an enclosed trailer and now I use 6 straps. It's a bit excessive, but I can rest assured "it's not going anywhere"

[@leslieaustin151]

Long video, but well worth watching. Encouragement to finish my build. Thanks. Les in UK 🇬🇧

[@MotoVated207]

Glad you enjoyed it. Thank you! 👍

[@lukedoxtator2497]

Great video, we have a 2003 XR100 but the frame is cracked and I found a 2002 XR80 parts bike for very cheap to do a frame swap, this video will help me out lots. I was just going to do the swap, but after this video, I think a restore will be in the works. Thanks.

[@MotoVated207]

Sounds great! These bikes are a lot of fun to work on and parts are plentiful!

[@chadriddle3517]

Thank you tremendously for this video we just bought a 2000 model XR 100 R and I really needed those shock mount pivot joint torque values!!! I just placed an order for that pivot works rebuild kit

[@MotoVated207]

It's an awesome kit and congratulations on your purchase!

[@josecabrera2764]

this vid saved me! thank you so much

[@MotoVated207]

Glad i could help! 👍

[@dmac9954]

Very informative and entertaining!

[@MotoVated207]

Glad you enjoyed it! Thank you!

[@mschumaker1]

stumbled on to this video doing some research to buy an old XR100 for my son. Really enjoy your approach, how you work and what you spent money on vs rebuilding. Nice work, thanks for sharing

[@MotoVated207]

Thanks man I appreciate it! Those 100's are pretty indestructible. The hard part is finding one that someone doesn't want top dollar for. The prices these days are ridiculous.

[@mschumaker1]

@@MotoVated207 I've found a few by me for around $1500 which seems fair for a clean running bike. The KLX110L clutch bikes are what's overpriced....

[@TN_HondaDad]

You have a wonderful shop!! I'd give my left pinky for your shop. :-} Nice work too btw, gotta love Honda's

[@MotoVated207]

Thank you @Ron Steurer I appreciate it! It's taken me a while to get it how it is now but I'm very pleased with the outcome.

[@jacobbrothers4945]

I just got an 03’ XR80 for $500 that needs some TLC! Bogs pretty hard on top end of any gear with a bit too much smoke. Thinking it’s either Compression-Piston/Rings and/or Carburetor. We’ll see. Love the attention to detail in your videos.

[@MotoVated207]

Thank you very much! @Jacob Brothers. Sounds like you got a great deal too! Congratulations!

[@bumpshopdiaries]

The videos are top notch and it sounds like Jay Leno

[@MotoVated207]

Thank you!

[@chadriddle3517]

The air vent as you called it on the carb also has another purpose. If the bike is laid down it will drain gas out of there as well

[@MotoVated207]

Good point!

[@joevallone4441]

Great video and information. Great idea to incorporate a fuel filter.Was wondering if you know what size fuel line, vent line, fuel filter and petcock you purchased. Thanks Joe

[@MotoVated207]

I don't. I actually brought a small piece with me to a local motorcycle shop and they just pulled off a couple feet.

[@jamesobrien6855]

You forgot to add the wife's favorite kitchen towels lol

[@MotoVated207]

Hahahahaha that's right!

[@chadriddle3517]

Couple questions where did you get the neon tubing for the carb overflow and vent line also those Maxis tires look awesome what size and where did you pick those up from?

[@MotoVated207]

The tubing I got from a local motorcycle shop. The tires I ordered from Motosport Maxxis Maxxcross IT Front Tire 70/100-19 Maxxis Maxxcross IT Rear Tire 90/100-16

[@chadriddle3517]

Thank you very much for the information! I’m going to get the exact same tires those look outstanding on your bike! Man I’m glad I found this video for a great reference! You killed this restoration

[@MotoVated207]

@@chadriddle3517 Thank you very much man!

[@mannyfaces3631]

Just bought this bike such an amazing video thank you! We're can I find that decal kit?

[@MotoVated207]

I think I got mine on Amazon. If you go to the completed video I list everything I used.

[@Bob719COS]

Looks really nice! What silver paint did you use for the frame?

[@MotoVated207]

Thanks Kyle. I dont remember the exact paint color but it's Duplicolor Wheel Paint and I got it at O'Rileys Auto Parts. They only carry a couple different variations of that silver and it will be apparent which one it is once your looking at it in the store. The actual color that Honda used is called sliver cloud. This Duplicolor wheel paint is almost an exact match.

[@Bob719COS]

@@MotoVated207 thanks!!

[@troyholland3436]

I got a xr100r too I’ve absolutely loved the bike runs pretty good seems to have low compression it’s pretty easy to kick over but starts 1st kick all the time what are some signs of when the motor is worn out ?

[@MotoVated207]

This one kicks over real easy too . I think it's just the nature of it. Mine was blowing blue smoke and I felt pretty confident it hadnt ever been freshed up so thats what made me decide to pull it apart.

[@ryanboyd9593]

looks fantastic! what paint did you use for the exhaust? im restoring my 2002 right now!

[@MotoVated207]

Awesome man! I used VHT high temp paint from orileys. Still looks great. It burned off about the 1st 12" close to the motor but the rest looks brand new

[@ryanboyd9593]

@@MotoVated207 was it the 550 degree or the 1200 degree flameproof? did you use a clear coat? thanks for the info!

[@MotoVated207]

I used the 1200 without clear

[@mschumaker1]

seems like there's a market for a full replacement bolt kit for these bikes...

[@MotoVated207]

For sure!

[@berrysbs6624]

what paint did you use that matched so well

[@MotoVated207]

I used duplicolor from orilies. It's silver wheel paint. They carry 2 variations of the silver wheel paint. It will be obvious which one is which .

[@berrysbs6624]

@@MotoVated207 your the man, thank you 🤙

[@Josiahwoods09]

im trying to find the specified torque for my things on the carb

[@MotoVated207]

Manualslib has free service manuals you can download.

[@NARP]

Whered you happen to get the K&L carb rebuild kit from??

[@MotoVated207]

Ebay :)

[@NARP]

@@MotoVated207 thanks looked right after i commented and found eBay to be the only source. If you thought your carb was bad you would love to see mine haha! hoping to be able to bring it around.

[@MotoVated207]

Lol good luck. Gotta love ethanol fuel lol

[@troyholland3436]

Is it alot of money to rebuild these motors ? I just don’t see how it would be worth it unless your really attached to the bike

[@MotoVated207]

I think the new top end was around $300 using all oem parts and gaskets. They are bullet proof so to me its not about attachment. Whenever I go into these projects I try to remember that im hoping to at least break even when all is said and done. Fun for free basically.

[@timdupont3227]

Where did you find the graphics package?

[@MotoVated207]

@timdupont3227 HERE amzn.to/481JBSf

[@smetanka1996]

Can you please send me the link for the plastics and gas tank you used. Thanks.

[@MotoVated207]

Everything is all stock. I polished the plastics and the gas tank is original.

[@jolimccrohan4472]

AMAZING! Love it!! You should use a service such as P-R-O-M-O-S-M!!!

[@MotoVated207]

Thank you! ❤️

[@johnnyjohnson2942]

Ethanol fuel, anything associated with the EPA is useless and, in most cases, non-effective as intended.

[@MotoVated207]

Pretty spot on! Like most of the 3 letter agencies, it's mostly about generating revenue in my opinion.