XR100 Gearing and First Street Ride

XR100 Gearing and First Street Ride. The 2002 Honda XR100r needs regearing so it is better setup for street driving. In this episode I install a 14 tooth front sprocket and a 38 tooth rear sprocket. Stock gearing on this bike is 14/50. It still needs taller gearing so I have ordered a 15 tooth front as well as a 36 tooth rear to try in an upcoming episode. I also verified that we calibrated the digital speedometer properly. Join me for the first street ride this bike has ever LEGALLY taken.
VIDEO OF ME MAKING THIS STREET LEGAL • Street Legal XR100R Di...
EVERYTHING YOU NEED TO MAKE THIS STREET LEGAL
These are not sponsored videos. I have no control over price. This is what I paid at the time.
Tusk Motorcycle Enduro Lighting Kit with Handguard Turn Signals $207.91
www.ebay.com/itm/334242627831
Drag Specialties Rear Stoplight Switch DS-272100 $12.95
www.ebay.com/itm/353881726711
Clutch and Brake Levers - Cable Operated Clutch & Brake Perch Motorcycle Dirt Bike Moped for Yamaha. The mirrors thread directly into these. These fit the stock Honda bars $17.96
www.ebay.com/itm/401069745423
Mirrors - Pair Universal Motorcycle Motorbike Scooter Rearview Rear View Side Mirrors 10mm - www.ebay.com/itm/353896390232
Headlight - 2pc 7" Ultra-Slim Single Row Off Road CREE LED Light Bar [1530lm] [18W] [IP68 Waterproof] [12V - 24V] Fog/Driving/Work Lights for Trucks ATV Cars - 60 Degrees Flood Light $21.95
amzn.to/3KxWbg9
Voltage Regulator - DEVMO 4 Wires 4 Pins 12V Full Wave Rectifier Voltage Regulator Universal Compatible with Motorcycle Pit Dirt Bike Quad CG125 150 200 250CC Motorbikes ATVs Mopeds Buggy $12.99
amzn.to/3MElhf9
Stator - ElectroSport ESG122 Stator Honda XR100 $73.40
amzn.to/34vxrpB
Graphics Kit
amzn.to/3uuAHhJ
Honda Factory FX 7 ½” Bar Pad
www.ebay.com/itm/191849901904
12 Volt Battery
amzn.to/4buPb1N
Koso DB EX-02 Speedometer - 4.72" W x 0.91" H x 1.57" D BA048001 www.ebay.com/itm/202777807211
Headlight Mounts - Motorcycle 7/8" Handlebar Mirror Mount Holder Clamp Adaptor 8mm Thread For Motorcycles ATV Scooter Black(Pack of 2)
amzn.to/3Su7HPp
Rear Sprocket 36T - JT Sprockets - JTR1214.36 Steel Rear Sprocket, 36T Honda XR70R CRF70F 1997-2012
www.ebay.com/itm/401342401026
Front Sprocket 15T - JT Sprockets 420 Front Sprocket Steel 15 Teeth Natural JTF253.15
www.ebay.com/itm/324017992654
Gold Drive Chain (Cut to 118 links for stock 14T/50T gearing) DID 420 NZ3 Super Non O-Ring Chain 132 Links Gold Honda CRF150R Expert/CRF150R
www.ebay.com/itm/314998088191
Optional:
Motion Pro 08-0026 Flywheel Puller M27X1.0 L.H External Thread $15.99
amzn.to/378a8Tw
M10-1.5 x 16mm Button Head Socket Cap Screws, Stainless Steel 304, Full Thread, Allen Socket Drive, Heavy Duty Machine Hexagon Screw Drive 10 PCS (used to mount the LED headlight L brackets to the leftover mirror clamps) $11.99
amzn.to/3NFwWen
I did not use the mirror or the hydraulic brake switch that came with the Tusk kit. You can get the price just under $300.00 if you keep your original stator and don’t add the voltage regulator. You would need to use the mirror that came with the Tusk kit and don't purchase the flywheel puller. You would need to buy the Tusk Enduro Kit that has the surface mount front blinkers rather than the kit with the integrated handguards.
TIRES:
Kenda K760 Rear Tire - amzn.to/3FOT42a
Kenda K760 Front Tire - amzn.to/3wvnAdk
Tools and Gear I Use:
Alpha Moto Auxilary Fuel Tank amzn.to/3NrvHiO
Vessel JIS Screwdriver amzn.to/3s9KRix
Orange Pick Set amzn.to/3CvC9Qr
Motion Pro Cable Luber V3 amzn.to/3fAN5lP
Cable Lube amzn.to/3Ag4doW
Motion Pro Tire Spoons with case amzn.to/3lCBvdS
Tusk Torque Wrench Kit amzn.to/3reysKT
Tusk 5mm Replacment Head for Honda XR100 amzn.to/3jlWrmS
Dial Indicator with Magnetic Base amzn.to/363rzok
Wheel and Tire Balancing Stand amzn.to/3Kyx7WL
Motion Pro Tire Spoons with case amzn.to/3lCBvdS
Vevor 3L Ultrasonic Cleaner amzn.to/3lCvq14
Speed Blaster handheld sandblaster amzn.to/3CkuzYG
Bel-Ray Waterproof Grease amzn.to/3AgQ0bb
APlus Lift Pneumatic Lift Table amzn.to/30cTaiu
My Safety Glasses (12 pack) amzn.to/2H6tdZf
Amp Bluetooth Noise Canceling Hearing Protection amzn.to/34cZciv
1/2" Impact tool: amzn.to/2X7oYC9
1/4" Impact amzn.to/2DcBf0S
FOLLOW ME:
/ motovated207
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[@OscarChops]

I bought a xr100 2003 and have been working on it for a month and it’s coming together. I would also like to make it street legal and your videos are very informative. Awesome video man can’t wait to see more

[@MotoVated207]

Thank you! @Oscar Vlogs this was a real fun build. I have a tendency to go a little overboard sometimes but it can be made street legal for just under $300 I have all the parts listed in the video description on one of the more recent videos. Good luck with your project buddy! 👍

[@ftwbreeze]

Oohhh yeah, it's now beautiful bike! You made bike fully reliable street machine! Looking forward to more videos on the CRF100f as I have one. Thanks again and Happy Easter to you n family:-). Appreciate your concern for spouse!

[@MotoVated207]

Thank you so much! 🙏 She is loving it! We will be doing some more videos real soon! 👍😁

[@tferrill8748]

Boy that chain looked tight Hope everything working out great videos

[@MotoVated207]

Thanks man. It's a super fun bike. As far as the chain tension, I always set it to whatever the manual says.

[@PilotMcbride]

Very, very nice. Personally I think you have the sprocket ratios pretty good. It is still trail capable and easy around town. The first bike i actually owned was a Kawasaki 500 Mach III back in about 1974. 🤣🤣, then a triumph then a honda K2 750 bored to 920, lumpy cam and fully Dunstall kit - cafe racer. Cheers my friend, happy days.

[@MotoVated207]

@pilot McBride thanks man I appreciate it! I think your probably right but I'm gonna try seeing what stepping up to a 15 tooth from a 14 tooth does. It its too drastic I also ordered a 36 tooth rear to try in place of the 38. This little bike is a ton of fun on the street!

[@randallbarnard3694]

This whole series has been extremely helpful and very well explained! Thank you for the guidance! Now, if you could restore a pw 50.. that would be great!!😂😂

[@MotoVated207]

Thank you very much! I just picked up a ttr50 for my grandson. That would be a fun project!

[@randallbarnard3694]

@MotoVated207 that's great news!! My next project for my 10yr old daughter is a 07 ttr50 it needs a lot of help haha but that's what makes it fun! Can't wait to watch some videos on it! My current rides for the family are 2008 polaris ranger 500 (moms) 2004 pw50 (4yr son) 07 ttr50 (daughter) and I'm on a 2002 xr100r. Can't wait for some ttr content

[@cartoonist1975]

and your absolutely right brother those are nice air cooled units. i have a 'o1 xr8or. there's no oil filter but there is a oil screen case anyone was wondering . drain the oil and remove the clutch side case. on my xr8or the oil screen is located on the lower right hand side not sure if the 1oor's are with that same location but you slide the screen out clean it. i use brake kleen spray for the screen but im not a authority on that clean method its just what ive been using when its time for a oil change . have a new gasket for the clutch side case handy when reinstalling . this comment is just for the unknown

[@MotoVated207]

I appreciate that man! This one has a screen also. I was told, but I have never taken the screen out, that the screen only needs to come out if the motor blows up. The screen is designed to catch large particles. Like I said, I don't know this to be a fact, but it's what I was told. This winter I plan to freshen up the motor and put in a new piston, rings, and valve seals so I will check out the screen then and see how it looks. Thanks for sharing and commenting man. Much appreciated!

[@cartoonist1975]

oh most definitely ! have the same project in front of me as well with a rebuild. was a smoker when i bought it off marketplace just never got round to it . i enjoy quality videos and even though i like when you said your not the authority on procedures i still clicked the sub button. happy holidays to ya from the carolinas off 95 south

[@MotoVated207]

I appreciate the sub brother! Thank you and I hope you and yours have a Merry Christmas!

[@teddyrascal6305]

Great vid. Im surprised you had a hard time finding a rear. I went on ebay and found several choices. I went with a vortex 40. Jt 15 front. About to take my maiden voyage, ll. Thank you for inspiring me to gear up my bike.

[@MotoVated207]

Thanks man I appreciate it! You are going to have a blast! I actually ordered a 36 also. I have it but havent installed it yet. It has a 38 on it right now. If I needed to I could still go with a 36 without a problem.

[@teddyrascal6305]

Moto-Vated207 it rides sooooo good. First is usable, lol.

[@MotoVated207]

Right on man! Congrarulations!!!

[@MotoVated207]

Right on man! Congrarulations!!!

[@onesabez]

Never thought I would see a street legal xr100 lol

[@MotoVated207]

It's pretty fun around town. It rides real smooth.

[@onesabez]

@@MotoVated207 I bet. I enjoy riding mine around

[@carnivorecave]

Nice; I have the XR80R I just finished restoring it. And got a ticket test riding it...Bummer...

[@MotoVated207]

That sucks man! I just checked out your channel and watched the video. I dont know how the courts are where you are at but here in Maine you can contest the ticket then negotiate the fine....sometimes in half.

[@gregswenson8443]

1st is a compound low for steep hill to keep up with the bigger bike’s

[@MotoVated207]

Good to know. Thank you. It reminds me of the "granny gear" I had in an old truck years ago. Rarely used 1st because it was geared so low

[@rod1781]

I put a bbr 120 kit in my son's xr100 it would do 60 for about 2 months but didn't rebuild the bottom end and now it runs and will kick in neutral but makes a horrible noise in gear and locks up put it back in neutral motor unlocks and starts back up 😪

[@MotoVated207]

Sounds like something in the transmission let go

[@chriscreswell4793]

Where did you get a stator to handle the lights? Is it a 6 volt system or 12 volt system? I have a street legal xl75 that I'm about to put a xr100 engine on and need something to handle the lights. It's currently 6 volt

[@MotoVated207]

Mine is 12 volt. I have all the parts and links in the cost breakdown video

[@ethanniska]

get street tires for it

[@MotoVated207]

You can use DOT street knobbies. You dont have to be confined to the clasic ADV looking tires. If your doing mostly street riding I would go with ADV tires.

[@gregswenson8443]

Want to see the wife on her bike

[@MotoVated207]

@greg swenson this weeks episode 😉

[@MotoVated207]

@greg swenson I mentioned your comment to her in this episode lol kzbin.info/www/bejne/aKvRp2COot52fq8 right around the 10.50 mark